JIG LIST

Parts Name
M1 motor shaft space adjustment fitting (SP-check)

Form

Parts No.
859C438O10

Note
Use to attach the ST motor bracket.2 "M1 motor shaft space adjustment"

M1 motor shaft space adjustment fitting (M1-pulley)

859C438O20

Use to attach the ST motor bracket.2 "M1 motor shaft space adjustment"

Belt tension adjustment spring

573D172O10

Use to attach the ST motor bracket. "Belt tension adjustment"

M3 motor gear shaft space adjustment jig

632D149O10

Use to attach the ink motor bracket. "Adjustment of the M3 motor shaft space"

SP-side bobbin shaft space measurement jig

622C221O10

Use to attach the front stay ASSY "Adjustment of the SP-side ink shaft space"

Cleaner pen kit-2

859D160O20

Use to clean the thermal head.

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SHORT CIRCUIT BETWEEN TP7202 AND GND

1. Remove three screws (a) that are fixing the tab plate and then remove the tab plate. 2. Short-circuit between TP7202 inside the servicing hole and the chassis GND.

TP7202

Tab plate

a a a
Servicing hole

BUILT-IN PATTERN PRINT MODE 1

1. Short-circuit between TP7202 and the chassis GND. 2. While holding down the FEED&CUT button, press the POWER button to turn on the power. 3. Select a pattern to print by pressing the CANCEL or FEED&CUT button. 4. Press the DOOR OPEN button. (The printer makes one copy of the built-in pattern.) Built-in pattern Head pattern Crosshatch Solid gray with marks Full black Color bar Color check Load unevenness Pattern for reviewing the drag line Pattern for checking the lifetime Full gray with marks (super fine) Full black (super fine) Color bar (super fine) Color check (super fine) Reserved Reserved ALARM PAPER/INK-RIBBON DATA READY

: LED on

: LED off

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BUILT-IN PATTERN PRINT MODE 2

1. Short-circuit between TP7202 and the chassis GND. 2. While holding down the DOOR OPEN button, press the POWER button to turn on the power. 3. Select a pattern to print by pressing the CANCEL or FEED&CUT button. 4. Press the DOOR OPEN button. (The printer makes copies of the built-in pattern continuously. Press the CANCEL button to stop printing.) Built-in pattern Head pattern Crosshatch Full gray with marks Full black Color bar Color check Load unevenness Pattern for reviewing drag line Pattern for checking the lifetime Full gray with marks (super fine) Full black (super fine) Color bar (super fine) Color check (super fine) ALARM PAPER/INK-RIBBON DATA READY

: LED on

: LED off

MOTOR TEST MODE

1. Short-circuit between TP7202 and the chassis GND. 2. While holding down the CANCEL button, press the POWER button to turn on the power. 3. Select a motor to check and its rotation direction, normal or reverse, by pressing the CANCEL or FEED&CUT button. 4. Press the DOOR OPEN button. (The selected motor starts rotating.) Motor M1 (Paper feeding motor) M2 (Cutter motor) M3 (Ink motor) M4 (Mecha motor) M5 (Ink lock motor) M6 (Decurl motor) M8 (Head fan) M9 (Power fan) Ink sensor check : LED on Note: When turning the M4 motor alone, put the print paper between the grip roller and the pinch roller. : LED off Normal Reverse Normal Reverse Normal Reverse Normal Reverse ALARM PAPER/INK-RIBBON DATA READY COOLING

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SENSOR CHECK MODE

1. Short-circuit between TP7202 and the chassis GND. 2. While holding down the CANCEL and FEED&CUT buttons, press the POWER button to turn on the power. 3. Select a sensor to check by pressing the CANCEL or FEED&CUT button. 4. Press the DOOR OPEN button. (The check result is kept indicated while the DOOR OPEN button is held down.) Sensor Higher 4-bit of the head thermistor value Lower 4-bit of the head thermistor value Higher 4-bit of the environmental thermistor value Lower 4-bit of the environmental thermistor value Sensor 1 (S1) (Paper head sensor) Sensor 2 (S2) (Paper end sensor) Sensor 3 (S3) (Post mark sensor) Sensor 4 (S4) (Paper width (152/127) sensor) Sensor 5 (S5) (Ink sheet sensor) Sensor 6 (S6) (Ink sheet sensor) Sensor 7 (S7) (Ink sheet sensor) Sensor 8 (S8) (Ink sheet sensor) Reserved Sensor 10 (S10) (M3 mecha position SW1) Sensor 11 (S11) (M3 mecha position SW2) Sensor 12 (S12) (Door lock sensor) Sensor 13 (S13) (Cutter position sensor SW1) Sensor 14 (S14) (Cutter position sensor SW2) Sensor 15 (S15) (M4 home position sensor) Sensor 16 (S16) (M4 mecha position sensor) Reserved Reserved Sensor 19 (S19) (M6 home position sensor) Sensor 20 (S20) (M6 mecha position sensor) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved ALARM PAPER/INK-RIBBON /Result (Highest bit) /Result (Highest bit) /Result (Highest bit) /Result (Highest bit) DATA /Result /Result /Result /Result READY /Result /Result /Result /Result COOLING /Result (Lowest bit) /Result (Lowest bit) /Result (Lowest bit) /Result (Lowest bit) /Result /Result /Result /Result /Result /Result /Result /Result /Result /Result /Result /Result /Result /Result /Result

/Result /Result

: LED on

: LED off

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TEST PRINT MODE (FOR SERVICING)

1. Short-circuit between TP7202 and the chassis GND. 2. While holding down the DOOR OPEN and FEED&CUT buttons, press the POWER button to turn on the power. 3. Press the CANCEL button. 4. Test printing is carried out. (The test pattern is printed in the size of 9x13 (3.5x5) regardless of the type of print paper being used.)

CP9550DW Test Print Total Print : 00000 Head Print : 00000 L110A240556 M111A2d3D95 T112A2CA5A2 R122A16CBB1 Pointer : None [00] 09 , 30 , 000686 [02] 0B , 31 , 000743 [01] 30 , 00 , 000712 [03] 0B , 31 , 000759

Cumulative number of prints Cumulative number of prints (head) Version of the firmware Error record pointer Error code record (Error code,info,Cumulative number of prints) DIP SW, IF-SW, rotary SW Thermistor value, head adjustment value iSerial Number

(1 2 3 4 5 6 7 8 IF R) SW 1 0 0 0 0 0 0 0 U 5 8D 4B 72

iSn : 9000D Z75789 000007E0 1CDED901

444E5029 0100 1000 000583 35NEV611D0 0001 FF 01 08 000680 0000000000000000000000000000000000 0000000000000000000000000000000000 0000000000000000000000000000000000 0000000000000000000000000000000000 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 000583 000007E0 1CDED901

Tag information

Test pattern print

Error code 13 14 15 16 17 18 19 1A 20 21 22 24 25 26 27 28 29 2A 2B 2C 0F 10 33 Resumption condition : FEED & CUT :

Mechanism status

Paper jam

Mechanism error

M3/M4 position error Ink sheet mark skipping

Remedy Door open Door open Door open FEED & CUT FEED & CUT FEED & CUT FEED & CUT Door open FEED & CUT FEED & CUT FEED & CUT Door open Door open Door open Door open Door open Door open Door open FEED & CUT FEED & CUT Door open Door open -

Resumption condition Door close Door close Door close FEED & CUT FEED & CUT FEED & CUT FEED & CUT Door close FEED & CUT FEED & CUT FEED & CUT Door close Door close Door close Door close Door close Door close Door close FEED & CUT FEED & CUT Door close Door close -

If printing is interrupted by an error, the printer does not resume printing until the specified resumption condition is satisfied. Press the FEED & CUT button.

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INITIALIZATION OF E2PROM
There are two types of initialization of the E2PROM, SERVICE INITIALIZE 1 and SERVICE INITIALIZE 2. Select SERVICE INITIALIZE 2 after the head is replaced. Recorded data Cumulative number of prints (head) Pointer of the cumulative number of prints (head) Error record pointer Error record Printing flag Tag-writing flag SERVICE INITIALIZE 1 SERVICE INITIALIZE 2

: Initialized. 1. Short-circuit between TP7202 and the chassis GND. 2. While holding down the DOOR OPEN, CANCEL, and FEED&CUT buttons, press the POWER button to turn on the power. 3. Select the initialization mode by pressing the CANCEL or FEED&CUT button. 4. Press the DOOR OPEN button. (Never press the DOOR OPEN button when an initialization mode not used is being selected.) Initialization mode Not used SERVICE INITIALIZE 1 SERVICE INITIALIZE 2 Not used Not used Not used Not used Not used ALARM PAPER/INK-RIBBON DATA READY COOLING

: LED on

: LED off

SPECIFICATIONS OF DIP SW
Specifications of DIP SW on the rear of the printer. DIP SW 1 2 3 4 5 6 7 8 Function Switching the AUTO FEED&CUT function Switching the mechanism auxiliary operation function Switching the resumption function Switching the transmission in printing Switching the iSerial function Auxiliary sequence for paper ejection Not used Not used OFF Enabled Disabled Enabled Enabled Enabled Enabled ON Disabled Enabled Disabled Disabled Disabled Disabled -

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ELECTRICAL ADJUSTMENT
TEST EQUIPMENT
Miscellaneous electrical tools Digital voltmeter Sheet and paper 10x15 (4x6) size (CK9015)

[Power Circuit] 1. Head voltage

Adjustment purpose Symptom when incorrectly adjusted

To correct uneven density in printed pictures caused by unevenness of the head resistor. Too dense or too light printed pictures particularly in black areas, resulting in dull or burnt pictures.

Measuring instrument Test point

Digital voltmeter TP92

EXT trigger --Measurement --range Input signal ---

Input terminal --PCB-POWER (COMPONENT SIDE)

TP92

Note: For this adjustment, be sure to use the ink sheet and print paper of 10x15 (4x6) size. 1. Remove the rear panel. 2. Read the head resistance value. 3. Turn off the printer. 4.Short-circuit TP7202 and the chassis GND. 5. While holding down the CANCEL and DOOR OPEN buttons, press the POWER button to turn on the power. (The head voltage adjustment mode is activated.) 6. Observe the voltage at TP92. 7. Adjust the voltage at TP92 to the value specified in the list by pressing the CANCEL or FEED&CUT button. 8. Press the DOOR OPEN button to store the adjustment value in the memory. 9. Turn off the printer. 10. Print the head pattern in the built-in pattern print mode 1. Note: When printing other pattern after printing the head pattern, turn off and back on the printer. 11. Make sure that the printed test pattern is not burnt in its blackest area and all the shades are recognized. 12. If a burnt area or a shade difficult to recognize is present, repeat steps 3 to 11.

Head pattern

YPH1604R 3F14 3009 6411 21.2

Resistance value of the thermal head

TP92

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APPLIED VOLTAGE FOR DIFFERENT HEAD RESISTANCES Resistance [] 5905 5946 5988 6030 6071 6113 6155 6197 6240 6282 6325 6367 6410 6453 6496 6540 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 5945 5987 6029 6070 6112 6154 6196 6239 6281 6324 6366 6409 6452 6495 6539 6582 Apply Voltage [V] 28.7 28.8 28.9 29.0 29.1 29.2 29.3 29.4 29.5 29.6 29.7 29.8 29.9 30.0 30.1 30.2 Resistance [] 6583 ~ 6626 6627 ~ 6670 6671 ~ 6713 6714 ~ 6757 6758 ~ 6802 6803 ~ 6846 6847 ~ 6890 6891 ~ 6935 6936 ~ 6980 6981 ~ 7025 7026 7071 7116 7161 7207 7252 ~ ~ ~ ~ ~ ~ 7070 7115 7160 7206 7251 7297 Apply Voltage [V] 30.3 30.4 30.5 30.6 30.7 30.8 30.9 31.0 31.1 31.2 31.3 31.4 31.5 31.6 31.7 31.8

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SENSOR VOLTAGE ADJUSTMENT

Necessary tools
Digital voltmeter Printing paper (CK9015) Ink sheet Miscellaneous electrical tools PCB-DRIVE (Solder side)
RD RC RA RB VR4202

Adjustment points
Adjustment point and adjustment control on the PCB-DRIVE shown on the right, which become accessible by removing the right panel.

Adjutment procedure
1. Adjustment and check of the paper head sensor (S1), paper end sensor (S2), paper width (152/127) sensor (S4)
1. Close the door with no print paper installed. Note: Do not remove the door cover center. 2. Make sure that the voltages of the test points are set to the verification values in their L level as shown in Table 1. 3. Install the print paper and close the door. 4. Make sure that the voltages of the test points are set to the verification values in their H level as shown in Table 1. Verification value (V) L level 1.0 V or less 1.4 V or less 1.4 V or less Verification value (V) H level 4.0 V or above 4.0 V or above 4.0 V or above

Sensor Paper head sensor (S1) Paper end sensor (S2)

Test point 3-pin of the RB connector 3-pin of the RA connector Table 1

Paper width (152/127) sensor (S4) 4-pin of the RA connector

2. Check of the ink sheet sensors (S5, S6, S7, and S8)
1. Remove the ink sheet and close the door. (The head is in the down position.) 2. Make sure that the voltages of the test points are set to the verification values in their H level as shown in Table 3 3. Install the ink sheet and close the door. 4. Select the ink sensor check in the motor test mode. 5. Measure the voltages of the test points shown in Table 3 in their L level. 6. While checking the voltages, press the DOOR OPEN button four times. 7. Make sure that the voltages of the test points are 0.7 V or less at least once in the four presses respectively.

Sensor Ink sheet sensor (S5) Ink sheet sensor (S6) Ink sheet sensor (S7) Ink sheet sensor (S8)

Test point 3-pin of the RC connector 4-pin of the RC connector 3-pin of the RD connector 4-pin of the RD connector Table 3

Verification value (V) L level 0.7 V or less 0.7 V or less 0.7 V or less 0.7 V or less

Verification value (V) H level 4.0 V or above 4.0 V or above 4.0 V or above 4.0 V or above

3. Adjustment of the ink sheet sensor (S7)

Perform this adjustment after replacing the ink sheet sensor (S7) or PCB-DRIVE. 1. Adjust VR4202 so that the resistance between the GND and pin 3 of the RD connector is 300.5 k.

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HORIZONTAL POSITION ADJUSTMENT

Perform the following adjustment if the image is partly missing in the right or left area of the printout while printing about 10 copies or more successively on the first part of a new roll of the printing paper.

Necessary tools
Printing paper (CK9015) Ink sheet Miscellaneous electrical tools

Adjustment procedure
1. Print the solid gray pattern with marks in the BUILT-IN PATTERN PRINT MODE 1 and make sure that the printout has the right and left margins of the equivalent amount. 2. When the right and left margins are not equivalent, perform the following. 3. Turn off the printer. 4.Short-circuit TP7202 and the chassis GND. 5. While holding down the CANCEL and DOOR OPEN buttons, press the POWER button to turn on the power. 6. Press the DOOR OPEN button. (The buzzer sounds three times and the horizontal position adjustment mode is activated.) 7. Equalize the right and left margins of the solid gray pattern with marks by pressing the CANCEL button (that moves the image to the right) or FEED&CUT button (that moves it to the left). 8. Press the DOOR OPEN button to store the adjustment value in the memory. 9. Turn off the printer. 10. Print the solid gray pattern with marks in the BUILT-IN PATTERN PRINT MODE 1 and make sure that the printout has the right and left margins of the equivalent amount. 11. When the right and left margins are not equivalent yet, repeat the steps 3 to 10. Note: To exit the adjustment mode, turn off the printer. Note: You cannot check the adjustment value. When changing the adjustment value, count and record the number of times you press the CANCEL or FEED&CUT button.

ADJUSTMENT OF MARGIN CUT WIDTH

When the margin cut width is not in the range from 4.9 mm to 5.3 mm, perform the following adjustment.

Necessary tools
Printing paper (CK9015) Ink sheet Miscellaneous electrical tools

Adjustment procedure
1. Print an image on print paper and make sure that the margin cut width is in the range from 4.9 mm to 5.3 mm. 2. When the margin cut width is not in the range from 4.9 mm to 5.3 mm, perform the following. 3. Turn off the printer. 4.Short-circuit TP7202 and the chassis GND. 5. While holding down the CANCEL and DOOR OPEN buttons, press the POWER button to turn on the power. 6. Press the DOOR OPEN button. (The buzzer sounds three times.) 7. Press the DOOR OPEN button. (The buzzer sounds three times and the margin cut width adjustment mode is activated.) 8. Adjust the margin cut width to 4.9 mm to 5.3 mm by pressing the CANCEL button (that decreases the margin cut width) or FEED&CUT button (that increases it). Note: Because just one increment or decrement in the adjustment value changes the width by a large amount, the width should be changed by an amount as small as possible at a time. (One increment or decrement changes the width by about 0.2 mm.) An excessively small amount of margin cut width may cause a paper jam. 9. Press the DOOR OPEN button to store the adjustment value in the memory. 10. Turn off the printer. 11. Print an image on print paper and make sure that the margin cut width is in the range from 4.9 mm to 5.3 mm. 12. When the margin cut width is not in the range from 4.9 mm to 5.3 mm yet, repeat the steps 3 to 11. Note: To exit the adjustment mode, turn off the printer. Note: You cannot check the adjustment value. When changing the adjustment value, count and record the number of times you press the CANCEL or FEED&CUT button.

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