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R

DUPLOMATIC
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Y AR IN L RE IM

"B" AXIS
TURN-MILL MULTIFUNCTION UNIT FOR CNC TURNING CENTERS

TECHNICAL INFORMATION

I.T. 6473
GB
ISSUED

09-01

The data are subject to technical modifications without notice.

I.T.6473-0901

B AXIS
TURN-MILL MULTIFUNCTION UNIT FOR CNC TURNING CENTERS

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ES-B B AXIS WITH ELECTROSPINDLE

RV-B B AXIS WITH TURRET

INDEX

sheet

ES-B20 B AXIS WITH ELECTROSPINDLE :


TECHNICAL DATA ..................................................................................................................................... 4 LOADING CAPACITY ................................................................................................................................. 5 OVERALL DIMENSIONS ............................................................................................................................ 6 HYDRAULIC DIAGRAM .............................................................................................................................. 7 WIRING DIAGRAM ..................................................................................................................................... 8 CYCLES ................................................................................................................................................ 911

ES 20 ELECTROSPINDLE :
HYDRAULIC DIAGRAM ............................................................................................................................ 12 PNEUMATIC DIAGRAM ............................................................................................................................ 13 MOTOR COOLING AND TOOL COOLANT DIAGRAM ............................................................................ 14 WIRING DIAGRAM ................................................................................................................................... 15 CYCLES .............................................................................................................................................. 1619

RV-B16 B AXIS WITH TURRET :


TECHNICAL DATA ................................................................................................................................... 20 LOADING CAPACITY ............................................................................................................................... 21 OVERALL DIMENSIONS .......................................................................................................................... 22 HYDRAULIC DIAGRAM ............................................................................................................................ 23 WIRING DIAGRAM ................................................................................................................................... 24 CYCLES .............................................................................................................................................. 2527

I.T.6473-0901

ES-B

B AXIS WITH ELECTROSPINDLE TECHNICAL DATA

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ES-B TABLE
Size Rotation direction Angular stroke Angular position : Operating times : Table rotation one step index time (including acc. / dec.) 90 45 s s s s Deg. Deg. Deg. 0,80 0,25 0,20 0,20 4" 1,5" 8" 1 : 60 1 : 90 2.700 500 512 ppr - resolution 0,001 1FK 6083 or 1FT 6084 bar C 50 70 5 40 Index clamping Brake clamping resolution Deg.

ES-B20
Bidirectional 115 every 5 0,001

step-less rotation time Table unclamping or clamping Table pre-loading for interpolation Positioning accuracy (index clamping) Repeatibility accuracy (index clamping) Positioning accuracy (brake clamping) Transmission ratio : Worm drive Total Max motor speed : positioning interpolating Incremental pulse coder SIEMENS


RPM RPM

Angular transducer : Motor (optional) :

Hydraulic working pressure Ambient temperature range

ES ELECTROSPINDLE
Size Tooling system Drive (1) Synchronous motor SIEMENS Power (S1) Torque (0 1.600 RPM) S1 S6-40% kW Nm RPM Deg. Deg. Deg. bar bar bar bar

ES-20
CAPTO C5 or C6 (HSK 50 o 63) 1FE 1093-6WV11 16,8 100 128 7.000 360 ppr - resolution 0,001 every 45 4" 1,6" 50 10% 8 max 25 max 80 max Water 75% - Anti-corr. agent 25% l/min bar 8 7 max

Max speed Transducer : Incremental pulse coder Angular position : Index clamping

Positioning accuracy (index clamping) Repeatibility accuracy (index clamping) Hydraulic working pressure Auxiliary services : Tool change cleaning air Tool external coolant Tool internal coolant Motor cooling

(1) Different tooling systems, on request. 4

I.T.6473-0901

ES-B20

B AXIS WITH ELECTROSPINDLE LOADING CAPACITY


DUPLOMATIC
AUTOMAZIONE

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TURNING OPERATIONS
ES-B indexed table Indexed Electrospindle

F1+ F2 F4 F1Max tilting torque (to push) Max tilting torque (to lift) Max tangential torque Max radial tilting force (F1+ x b) (F1 x b) (F2 x b) (F3 x b) F4 Nm Nm Nm N 4.000 2.500 3.500 18.000 F1+ F1 F2 = F3

F3

= 17.400 N = 10.800 N = 15.200 N

for b = 230 mm for b = 230 mm for b = 230 mm

Ct
ROTATING TOOL OPERATIONS
Max tangential torque : Index clamping Brake clamping Interpolation C t = 3.500 Nm C t = 1.000 Nm C t = 1.300 Nm

INDICATIVE CUTTING CAPACITY for 600 N/mm2 steel.


d a

DRILLING

dxa
[mm] x [mm/u]

HSS tools Insert tools

30 x 0,25 ( 260 RPM) 40 x 0,16 ( 200 RPM) 40 x 0,16 (1.600 RPM) M 22 x 2,5 M 36 x 2

TAPPING

d p

dxp
[mm] x [mm]

MILLING end mill


0,8xd

d p a

dxpxa
[mm] x [mm] x [mm/min]

HSSE mill Insert mill

30 x 20 x 100 ( 350 RPM) 40 x 40 x 220 (1.300 RPM)

MILLING face mill

d a p

dxpxa
[mm] x [mm] x [mm/min]

Insert mill

80 x

6 x 500 ( 800 RPM)

I.T.6473-0901

ES-B20

B AXIS WITH ELECTROSPINDLE OVERALL DIMENSIONS

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300 120 400 120

4 2 3
45

633

225

90

330

175

200

70 145 765 505

90

140

160 400 485

120

400

55

210

237

NOTES: (1) Base plane to be defined according to the machine slide. (2) Electrical, hydraulic, pneumatic and coolants connections area. (3) B Axis servomotor, excluded. (4) Protection cover excluded.
7

165

120

+115 155 = 240 = 190

-115

I.T.6473-0901

120

60

205

45

ES-B20 TABLE
HYDRAULIC DIAGRAM

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C1

A1 L

L
A2 B A

P3
A B b P T a P T A B b

P2
A a P T B b

C2

C3

EV1
P
Supply: Working pressure : Needed flow Filtering Oil viscosity Recommended oil temperature 5070 bar 810 l/min 20 m 32 46 mm2/s 35 55 C

EV3

EV2

Functions Index clamping (every 5) Brake clamping (in any positions) Unclamping for interpolation

EV1
sol. a + + sol. b + +

EV2
sol. a sol. b + + + +

EV3
sol. a sol. b +

GAS connections C1 C2 C3 Indexing cylinder Brake cylinder Interpolation cylinder Drain clamped A unclamped B A1 A2 L 3/8" 3/8" 3/8" 3/8" 1/8"

Required oil volumes


[ cm3 ] [ cm3 ] [ cm3 ] [ cm3 ]

24 12 5 3
Recommended nominal dimensions for hydraulic lines : DN 10 for L 6 m DN 12 for L > 6 m.

I.T.6473-0901

ES-B20 TABLE
WIRING DIAGRAM

PR

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CCW CW

ARY

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9 2
+115
CC W CW

1 7 8 4
A B a P T b a P T

-115

P3

6
A B b

P2
0

5
a

tot = 1:90

B b

WORKING RANGE
(The "zero reference marker" of transducer (2) is set on the mechanical 0 pos.)

P T

EV1
REF.

EV3
COMPONENT

EV2
CHARACTERISTICS WIRING NUMBER

COLOUR

SIGNALS

SERVOMOTOR

M
See data sheet of select motor

1
INCREMENTAL PULSE CODER

ANGULAR POSITION TRANSDUCER (INCREMENTAL)

UB = +5V 5% SIN-COS 1V PP 512 ppr

GREEN RED BLUE WHITE BROWN PINK BLACK GREY YELLOW 1 2 3 BROWN BLACK BLUE

SENSE + V.D.C. 0V UA+ UA UB+ UB UN+ UN + 24 V 0V a+ COMMON b+ COMMON a+ COMMON b+ COMMON a+ COMMON b+ COMMON NO COMMON

3 4 5 6 7 8 9

CLAMPING SWITCH

10-30V D. C. ripple 10% 200 mA (load) OUTPUT-PNP-NO

ELECTROVALVE

EV1
See data sheet of select valve

ELECTROVALVE

EV2

ELECTROVALVE

EV3

PRESSURE SWITCH

"P2"
See data sheet of select component

PRESSURE SWITCH

"P3"
24 Vdc 500 mA OUTPUT NO

NO COMMON

DIRECTION SWITCH

NO COMMON

PE

I.T.6473-0901

ES-B20 TABLE
CYCLES

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POSITIONING CYCLE WITH INDEX CLAMPING


START

The table must be indexed each 5 and/or its multiples

STOP

n max = 2.700 RPM


CW

SERVOMOTOR

0
CCW

1
MOTOR ENABLE

on off

2 3 7 8 4 5 6

ANGULAR POS. TRANSDUCER (INCREMENTAL) (SIN - COS)

T1

CLAMPING SWITCH

1 0 1 0 1 0 a b a b a b Unclamping Rotation Index clamping

T1 > 100 ms

PRESSURE SWITCH "P2"

PRESSURE SWITCH "P3"

ELECTROVALVE EV1

ELECTROVALVE EV2

ELECTROVALVE EV3

POSITIONING CYCLE WITH BRAKE CLAMPING


START STOP

n max = 2.700 RPM


CW

SERVOMOTOR

0
CCW

1
MOTOR ENABLE

on off

2 3 7 8 4 5 6

ANGULAR POS. TRANSDUCER (INCREMENTAL) (SIN - COS)

T1

CLAMPING SWITCH.

1 0 1 0 1 0 a b a b a b Unclamping Rotation Brake clamping

T1 > 100 ms

PRESSURE SWITCH "P2"

PRESSURE SWITCH "P3"

ELECTROVALVE EV1

ELECTROVALVE EV2

ELECTROVALVE EV3

I.T.6473-0901

ES-B20 TABLE
CYCLES

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INTERPOLATION CYCLE (CONTINUOUS ROTATION).


START STOP

n max = 500 RPM


CW

SERVOMOTOR

0
CCW

1
MOTOR ENABLE

on off

2 3 7 8 4 5 6

ANGULAR POS. TRANSDUCER (INCREMENTAL) (SIN - COS)

T1

CLAMPING SWITCH

1 0 1 0 1 0 a b a b a b Unclamping Rotation

T1 > 100 ms

PRESSURE SWITCH "P2"

PRESSURE SWITCH "P3"

ELECTROVALVE EV1

ELECTROVALVE EV2

ELECTROVALVE EV3

(1)

(1) At the end of the interpolation cycle, you can to : An index clamping An brake clamping (see relevant phase in cycle A ). (see relevant phase in cycle B ).

TOOL FACE POSITION AND AXIS HEIGHT : The tool face position is related to the : Electrospindle clamp / unclamp conditions. The tool axis height is related to the : Table clamp / unclamp conditions.

UNCLAMPED ELECTROSPINDLE (for rotation) p = 0,30,4 mm CLAMPED ELECTROSPINDLE

TOOL AXIS HEIGHT WITH UNCLAMPED TABLE (positioning or interpolation) TOOL AXIS HEIGHT WITH CLAMPED TABLE

= H ~ 0,05 mm

10

I.T.6473-0901

ES-B20 TABLE
ZERO CYCLE

PR

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CCW

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WORKING RANGE AND DIRECTION SWITCH


CW

DIRECTION SWITCH
1 Signal 0 +115 +30 0

-115

+115

CC W CW

-115

WORKING RANGE

CYCLE
START Pos. 0

+30

STOP

CW

SERVOMOTOR

0
CCW

(2)

1
MOTOR ENABLE

A
on off

n0 = ............. RPM (3)

(4) T1 T2 T1 > 100 ms T2 > 100 ms

2 3 7 8 4 5 6 9

ANGULAR POS. TRANSDUCER (INCREMENTAL) (marker UN)

CLAMPING SWITCH

1 0 1 0 1 0 a b a b a b 1 0

PRESSURE SWITCH "P2"

PRESSURE SWITCH "P3"

ELECTROVALVE EV1

ELECTROVALVE EV2

ELECTROVALVE EV3

DIRECTION SWITCH

Unclamping

(1)

Zero setting

Index clamping

(5)

A The distance between the transducer marker and the table zero position, must be set. NOTES: (1) Direction switch signal research. (2) The transducer marker must be reach with table rotation in CCW direction. (3) The motor speed for table zero setting must be according to CN /driver specs. (4) The zero position stop depends on the orientation function of CN. (5) The real zero quote must be read, after the index clamping.
11

I.T.6473-0901

ES 20 ELECTROSPINDLE
HYDRAULIC DIAGRAM

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C3
B3 A3 A4 B4

B b T

C4

EV4

P4
A a B b P T a P T A B

P= 20 bar

Supply : Working pressure : Needed flow Filtering Oil viscosity Recommended oil temperature

505 bar 810 l/min 20 m 32 46 mm /s 35 55 C


2

EV5

EV10
P

Functions Spindle index clamping (every 45) Spindle unclamping Tool clamping Tool unclamping Pre-load LEVEL 1 (with unclamped spindle) Pre-load LEVEL 2 (with unclamped spindle)

EV4
sol. a + sol. b + + +

EV5
sol. a sol. b

EV10
sol. a sol. b

+ + +

(1)

(1) Use the pre-load LEVEL 2 for heavy duty operations and speed 1.500 RPM only.

GAS connections clamped A3 C3 Spindle indexing cylinder unclamped B3 clamped A4 C4 Tool clamp / unclamp cylinder unclamped B4 1/4" 1/4" 1/4" 1/4"

Required oil volumes


[ cm3 ] [ cm3 ] [ cm ] [ cm3 ]
3

18 4 77 77

Recommended nominal dimensions for hydraulic lines : DN 8 for L 6 m DN 10 for L > 6 m. 12

I.T.6473-0901

ES 20 ELECTROSPINDLE
PNEUMATIC DIAGRAM

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PN1

PN2 / R2

Internal coolant connection from EV7 (see sheet 14)

4 bar a

A P 0,51 bar

EV6

Air supply: Dry air (not lubrified) Filtering Nominal pressure 40 m 4 bar

PN1 : Pressurization connection R 1/8". PN2 / R2 : Tool change cleaning connection R 1/4". (it is same line also for R2 internal coolant see sheet 14).

Function No air Cleaning air

EV6
sol. a +

13

I.T.6473-0901

ES 20 ELECTROSPINDLE
MOTOR COOLING AND TOOL COOLANT DIAGRAM

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R1 R3

R4 R2 / PN2

A a a P

A P

Coolant supply : Max pressure internal external Filtering

PI

EV7

EV8

MOTOR COOLANT POWER PACK (According to motor specs)

PI max = 80 bar PE max = 25 bar


50 m

PE

R1

: 1/4" GAS External coolat connection.

R2 / PN2 : 1/4" GAS Internal coolat connection. (it is the same line also for PN2 pneumatic connection see sheet 13). R3/R4 L : 1/4" GAS Motor cooling connections. : 1/4" GAS Rotating distributor drain connection.

14

I.T.6473-0901

ES 20 ELECTROSPINDLE
WIRING DIAGRAM

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CAPTO TOOLING SYSTEM


12 16 15
0

13 19 21
A B a b P T

11 18

14 20
A B b PT a A a P

(The "zero reference marker" of transducer (12) is set on the machinal 0 pos.)

P4
17
a A B

EV10
b P T

22
A

23
A a P
COLOUR

EV4
REF.

EV5
COMPONENT

EV6

EV7

EV8

P
SIGNALS

CHARACTERISTICS

WIRING NUMBER

11

SERVOMOTOR SIEMENS 1FE1 093-6WV11

N= 17 kW (S1-42A)

nmax = 7.000 RPM

M
GREEN RED BLUE WHITE BROWN PINK BLACK GREY YELLOW SENSE + V.D.C. 0V UA+ UA UB+ UB UN+ UN + 24 V SIGNAL 0V + 24 V SIGNAL 0V + 24 V SIGNAL 0V + 24 V SIGNAL 0V a+ COMMON b+ COMMON a+ COMMON b+ COMMON NA COMMON +a COMMON a+ COMMON b+ COMMON +a COMMON +a COMMON

12

ANGULAR POS. TRANSDUCER (INCREMENTAL)

UB = +5V 5% SIN-COS 1V PP 512 ppr

13 14 15 16 17 18 19 20 21 22 23

UNCLAMPING SWITCH

ROTATING ENABLE SWITCH

10-30V D. C. ripple 10% 200 mA (load) OUTPUT-PNP-NO

TOOL SWITCH

BIT1

TOOL SWITCH

BIT2

HYDRAULIC E.V.

EV4
See data sheet of select valve

HYDRAULIC E.V.

EV5
See data sheet of select component

PRESSRE SWITCH

"P4"

PNEUMATIC E.V.

EV6

HYDRAULIC E.V.

EV10
See data sheet of select valve

INTERNAL COOLANT E.V.

EV7

EXTERNAL COOLANT E.V. EV8

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I.T.6473-0901

ES 20 ELECTROSPINDLE
ZERO CYCLE

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START

Pos. 0

STOP

CW

n0 = ............. RPM
0

SERVOMOTOR

11
MOTOR ENABLE

CCW

(2)

on off

(3)

12 13 14 17 19 15 16 18 20

ANGULAR POS. TRANSDUCER (INCREMENTAL) (marker UN)

CLAMPING SWITCH

1 0 1 0 a b 1 0 1 0 1 0 a b 1 0

ROTATING ENABLE SWITCH

HYDRAULIC E.V.

EV4

PRESSURE SWITCH

P4

TOOL SWITCH

BIT1

TOOL SWITCH

BIT2

HYDRAULIC E.V.

EV5

PNEUMATIC E.V. EV6 (sol. a)

Unclamping

Zero setting

Clamping

(1)

B The distance between transducer marker and electrospindle zero position, must be set.

IMPORTANT :

When the electrospindle is used, the air pressurization and motor cooling functions must be ON.

NOTES:

(1) During the zero cycle of the electrospindle, the pre-load LEVEL1 must be selected (See sheet 12 - EV10-sol. b). (2) The motor speed for zero setting must be according to CN/ driver specs. (3) The zero position stop depends on the "orientation function" of CN.

16

I.T.6473-0901

ES 20 ELECTROSPINDLE
POSITIONING CYCLE WITH INDEX CLAMPING (STATIC TOOL)

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DUPLOMATIC
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START

The electrospindle must be stop every 45

STOP

CW

nmax = ............. RPM


0

SERVOMOTOR

11
MOTOR ENABLE

CCW

on off

12 13 14 17 19 15 16 18 20

ANGULAR POS. TRANSDUCER (INCREMENTAL) (marker UN)

CLAMPING SWITCH

1 0 1 0 a b 1 0 1 0 1 0 a b 1 0

ROTATING ENABLE SWITCH

HYDRAULIC E.V.

EV4

PRESSURE SWITCH

P4

TOOL SWITCH

BIT1

TOOL SWITCH

BIT2

HYDRAULIC E.V.

EV5

PNEUMATIC E.V. EV6 (sol. a)

Unclamping

Rotation

Clamping

(1)

IMPORTANT :

When the electrospindle is used, the air pressurization and motor cooling functions must be ON.

NOTE:

(1) During the positioning cycle of the electrospindle, the pre-load LEVEL1 must be selected (See sheet 12 - EV10-sol. b).

17

I.T.6473-0901

ES 20 ELECTROSPINDLE
ROTATION CYCLE (WITH ROTATING TOOL)

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START

Pos. 0

STOP

CW

nmax = 7.000 RPM n0 = .............. RPM


0

SERVOMOTOR

11
MOTOR ENABLE

CCW

(2)

on off

(3)

12 13 14 17 19 15 16 18 20

ANGULAR POS. TRANSDUCER (INCREMENTAL) (marker UN)

CLAMPING SWITCH

1 0 1 0 a b 1 0 1 0 1 0 a b 1 0

ROTATING ENABLE SWITCH

HYDRAULIC E.V

EV4

PRESSURE SWITCH

P4

TOOL SWITCH

BIT1

TOOL SWITCH

BIT2

HYDRAULIC E.V.

EV5

PNEUMATIC E.V. EV6 (sol. a)

Unclamping

Rotation

Zero setting

Clamping

(1)

B The distance between transducer marker and electrospindle zero position, must be set.

IMPORTANT :

When the electrospindle is used, the air pressurization and motor cooling functions must be ON.

NOTE:

(1) Depending on the machining operations, the Pre-load LEVEL1 or LEVEL 2 must be selected. (See sheet 12 - EV10-sol. b). (2) The motor speed for zero setting must be according to CN/ driver specs. (3) The zero position stop depends on the "orientation function" of CN.

18

I.T.6473-0901

ES 20 ELECTROSPINDLE
TOOL CHANGE CYCLE

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DUPLOMATIC
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START conditions: The RV-B table must be indexed in the TOOL CHANGE POSITION. The ES electrospindle must be indexed in the TOOL CHANGE POSITION. CYCLE
START STOP

CW

SERVOMOTOR

0
CCW

11
MOTOR ENABLE

on off

12 13 14 17 19 15 16 18 20

ANGULAR POS. TRANSDUCER (INCREMENTAL) (marker UN)

CLAMPING SWITCH

1 0 1 0 a b 1 0 1 0 1 0 a b 1 0 Tool Unclamping Tool clamping

ROTATING ENABLE SWITCH

HYDRAULIC E.V.

EV4

PRESSURE SWITCH

P4

TOOL SWITCH

BIT1

TOOL SWITCH

BIT2

HYDRAULIC E.V.

EV5

PNEUMATIC E.V. EV6 (sol. a)

Tool change phase

START TO THE TOOL CHANGER

TOOL CHANGER OPERATIONS COMPLETED

ATTENTION :The presence of (16) switch signal (BIT2) means "tool absence" after the clamping phase. In this condition, the electrospindle can not rotated. (The Capto system can be damaged).

Tool switches

15

and

16

With this two signals, following conditions are monitored :

SWITCHES Tool unclamed Tool clamped Tool absence (after clamping)

15
0 1 1

16
0 0 1

19

I.T.6473-0901

RV-B

B AXIS WITH TURRET TECHNICAL DATA


DUPLOMATIC
AUTOMAZIONE

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RV-B TABLE
Size Rotation direction Angular stroke : with turret SM-BR 16 (front and back-machining) optional : with turret SM-TR 16 (front machining) in right or left version Angular position : Operating times : Table rotation one step index time (including acc. / dec.) 45 45 s s s s Deg. Deg. Deg. 0,60 0,25 0,20 0,20 4" 1,5" 8" 1 : 66 2.000 500 512 ppr - resolution 0,001 1FK 6083 or 1FT 6084 bar C 50 70 5 40 Index clamping Brake clamping resolution every 5 0,001 Deg - 45 / +135 Deg - 5 / +45

RV-B16
Bidirectional

step-less rotation time Table unclamping or clamping Table pre-loading for interpolation Positioning accuracy (index clamping) Repeatibility accuracy (index clamping) Positioning accuracy (brake clamping) Transmission ratio : Max motor speed : positioning interpolating Incremental pulse coder SIEMENS

RPM RPM

Angular transducer : Motor (optional) : (1)

Hydraulic working pressure Ambient temperature range

TURRET
Type and size N positions / Tooling system Machinig operation Tool drive : Torque Max speed Transmission ratio Motor (optional) (1) SIEMENS I.T. 6445 S1 S3 - 25% - 10min

SM-BR 16
Front and back 20 Nm 32 Nm 4.000 RPM 1:1 1FT 6084

SM-TR 16
Front

12 positions / DIN 69880 - 30

For all others turret technical data see : (1) Different motor types, on request. 20

I.T. 6488/A

I.T.6473-0901

RV-B16

B AXIS WITH TURRET LOADING CAPACITY


DUPLOMATIC
AUTOMAZIONE

PR
b

IN ELIM

ARY

TURNING OPERATIONS
RV-B indexed table

F1+ F3
b

F2
Max tangential torque Max tilting torque (to push) Max tilting torque (to lift) Max radial tilting force (F1 x b) (F2 x b) (F3 x b) F4 Nm Nm Nm N 1.800 2.500 2.200 12.000 F1 F2 F3 = 8.200 N = 11.400 N = 10.000 N

F4 F1for b = 220 mm for b = 220 mm for b = 220 mm

ROTATING TOOL OPERATIONS


Max tangential torque (for the table) : Index clamping Brake clamping Interpolation C t = 2.500 Nm C t = 1.000 Nm Ct = 700 Nm

Ct

INDICATIVE CUTTING CAPACITY for 600 N/mm2 steel.


d a

DRILLING

dxa
[mm] x [mm/u]

HSS tools

15 x 0,20 20 x 0,15

( 520 RPM) ( 400 RPM)

TAPPING

d p

dxp
[mm] x [mm]

M 12 x 1,75 M 20 x 1,5

MILLING end mill

d p a

dxpxa
[mm] x [mm] x [mm/min]

HSSE mill

22 x 14 x 40 ( 480 RPM)

21

I.T.6473-0901

RV-B16

B AXIS WITH SM-BR 16 TURRET (front and back-machining) OVERALL DIMENSIONS

PR

IN ELIM

ARY

DUPLOMATIC
AUTOMAZIONE

13

30 H6 DIN 69880

SW 270

150

109 15 160 120 376 345


30

87

54

245

38

120

73

-5

+45

NOTES:
280 447 494

(1) Base plane to be defined according to the machine slide. (2) Electrical, hydraulic, connections for B Axis. (3) Electrical, hydraulic and coolant connections for SM-BR 16 turret. (4) B - Axis servomotor, excluded. (5) Turret servomotor, excluded.

N.B. : These overall dimensions are related to SM-BR 16 turret version. For different version (i.e. SM-TR 16 turret) please ask to our Technical Department.

140

490

22

I.T.6473-0901

160

295

9,5

RV-B16 TABLE
HYDRAULIC DIAGRAM

PR

IN ELIM

ARY

DUPLOMATIC
AUTOMAZIONE

C2

C1

A1 L

A2 B A

C3

P3
A a P B b T a A P B b T

P2
A a P B b T

EV1
Supply: Working pressure : Needed flow Filtering Oil viscosity Recommended oil temperature 5070 bar 810 l/min 20 m 32 46 mm2/s 35 55 C

EV3

EV2

Functions Index clamping (every 5) Brake clamping (in any positions) Unclamping for interpolation

EV1
sol. a + + sol. b + +

EV2
sol. a sol. b + + + +

EV3
sol. a sol. b +

GAS connections C1 C2 C3 Indexing cylinder Brake cylinder Interpolation cylinder Drain clamped A unclamped B A1 A2 L 3/8" 3/8" 3/8" 3/8" 1/8"

Required oil volumes


[ cm3 ] [ cm3 ] [ cm3 ] [ cm3 ]

24 12 5 3
Recommended nominal dimensions for hydraulic lines : DN 10 for L 6 m DN 12 for L > 6 m.

23

I.T.6473-0901

RV-B16 TABLE
WIRING DIAGRAM

PR
9

IN ELIM

ARY

DUPLOMATIC
AUTOMAZIONE

CCW CW

1
-5 0
CC W CW

8 P3
A a B b P T

7
+45

4 6

P2
A B b P T
CHARACTERISTICS

tot = 1:66

WORKING RANGE

5
a

B b

(The "zero reference marker" of transducer (2) is set on the mechanical 0 pos.)

EV1
REF.

EV3
COMPONENT

EV2

P T
COLOUR SIGNALS

WIRING NUMBER

SERVOMOTOR

M
See data sheet of select motor

1
INCREMENTAL PULSE CODER

ANGULAR POSITION TRANSDUCER (INCREMENTAL)

UB = +5V 5% SIN-COS 1V PP 512 ppr

GREEN RED BLUE WHITE BROWN PINK BLACK GREY YELLOW 1 2 3 BROWN BLACK BLUE

SENSE + V.D.C. 0V UA+ UA UB+ UB UN+ UN + 24 V 0V a+ COMMON b+ COMMON a+ COMMON b+ COMMON a+ COMMON b+ COMMON NO COMMON

3 4 5 6 7 8 9

CLAMPING SWITCH

10-30V D. C. ripple 10% 200 mA (load) OUTPUT-PNP-NO

ELECTROVALVE

EV1
See data sheet of select valve

ELECTROVALVE

EV2

ELECTROVALVE

EV3

PRESSURE SWITCH

"P2"
See data sheet of select component

PRESSURE SWITCH

"P3"
24 Vdc 500 mA OUTPUT NO

NO COMMON

DIRECTION SWITCH

NO COMMON

PE

24

I.T.6473-0901

RV-B16 TABLE
CYCLES

PR

IN ELIM

ARY

DUPLOMATIC
AUTOMAZIONE

POSITIONING CYCLE WITH INDEX CLAMPING


START

The table must be indexed each 5 and/or its multiples

STOP

n max = 2.000 RPM


CW

SERVOMOTOR

0
CCW

1
MOTOR ENABLE

on off

2 3 7 8 4 5 6

ANGULAR POS. TRANSDUCER (INCREMENTAL) (SIN - COS)

T1

CLAMPING SWITCH

1 0 1 0 1 0 a b a b a b Unclamping Rotation Index clamping

T1 > 100 ms

PRESSURE SWITCH "P2"

PRESSURE SWITCH "P3"

ELECTROVALVE EV1

ELECTROVALVE EV2

ELECTROVALVE EV3

POSITIONING CYCLE WITH BRAKE CLAMPING


START STOP

n max = 2.000 RPM


CW

SERVOMOTOR

0
CCW

1
MOTOR ENABLE

on off

2 3 7 8 4 5 6

ANGULAR POS. TRANSDUCER (INCREMENTAL) (SIN - COS)

T1

CLAMPING SWITCH.

1 0 1 0 1 0 a b a b a b Unclamping Rotation Brake clamping

T1 > 100 ms

PRESSURE SWITCH "P2"

PRESSURE SWITCH "P3"

ELECTROVALVE EV1

ELECTROVALVE EV2

ELECTROVALVE EV3

25

I.T.6473-0901

RV-B16 TABLE
CYCLES

PR

IN ELIM

ARY

DUPLOMATIC
AUTOMAZIONE

INTERPOLATION CYCLE (CONTINUOUS ROTATION).


START STOP

n max = 500 RPM


CW

SERVOMOTOR

0
CCW

1
MOTOR ENABLE

on off

2 3 7 8 4 5 6

ANGULAR POS. TRANSDUCER (INCREMENTAL) (SIN - COS)

T1

CLAMPING SWITCH

1 0 1 0 1 0 a b a b a b Unclamping Rotation

T1 > 100 ms

PRESSURE SWITCH "P2"

PRESSURE SWITCH "P3"

ELECTROVALVE EV1

ELECTROVALVE EV2

ELECTROVALVE EV3

(1)

(1) At the end of the interpolation cycle, you can to : An index clamping An brake clamping (see relevant phase in cycle A ). (see relevant phase in cycle B ).

TOOL AXIS HEIGHT WITH TABLE IN : Index or brake clamping. Positioning or interpolation.

TOOL AXIS HEIGHT WITH UNCLAMPED TABLE (positioning or interpolation) TOOL AXIS HEIGHT WITH CLAMPED TABLE = H ~ 0,05 mm

26

I.T.6473-0901

RV-B16 TABLE
ZERO CYCLE

PR

IN ELIM
CCW

ARY

DUPLOMATIC
AUTOMAZIONE

WORKING RANGE AND DIRECTION SWITCH

DIRECTION SWITCH
1 Signal 0 5 2 0

Y AR IN IM L RE P
+ 45

CW

-5 -2 0

C CW CW

WORKING RANGE

+45
CYCLE
START Pos. 0 STOP

CW

SERVOMOTOR

0
CCW

(2)

1
MOTOR ENABLE

A
on off

n0 = ............. RPM (3)

(4) T1 T2 T1 > 100 ms T2 > 100 ms

2 3 7 8 4 5 6 9

ANGULAR POS. TRANSDUCER (INCREMENTAL) (marker UN)

CLAMPING SWITCH

1 0 1 0 1 0 a b a b a b 1 0

PRESSURE SWITCH "P2"

PRESSURE SWITCH "P3"

ELECTROVALVE EV1

ELECTROVALVE EV2

ELECTROVALVE EV3

DIRECTION SWITCH

Unclamping

(1)

Zero setting

Index clamping

(5)

A The distance between the transducer marker and the table zero position, must be set. NOTES: (1) Direction switch signal research. (2) The transducer marker must be reach with table rotation in CCW direction. (3) The motor speed for table zero setting must be according to CN /driver specs. (4) The zero position stop depends on the orientation function of CN. (5) The real zero quote must be read, after the index clamping.
27

I.T.6473-0901

DUPLOMATIC AUTOMAZIONE S.p.A.


20025 LEGNANO (MI) - ITALY P.LE BOZZI, 1 TEL. 0331/472111 FAX 0331/455161 AUTOMAZIONE

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