4L40E 4 SPEED, 5L40E 5 SPEED (M82),

5L50E (M22) - ELECTRONIC - RWD

REVERSE AND DIRECT CLUTCH HOUSING ASSEMBLY
110

150

152

12

14

A
11
DIRECT CLUTCH

13
REVERSE CLUTCH

FORWARD AND COAST CLUTCH HOUSING ASSEMBLY

154

112

18

16

156

B
17
FORWARD CLUTCH

15
COAST CLUTCH

172
U

FWEB 44 6 27 3

SKF FRANCE

FWEB 446271

SKF FRANCE

118

116

170

114
ENT ED
PAT

ENT ED

DIRECT HUB

OD/REV HUB

PAT

FORWARD SPRAG AND SHAFT ASSEMBLY

INTERMEDIATE SPRAG ASSEMBLY

INTERMEDIATE AND OVERDRIVE CLUTCH HOUSING ASSEMBLY

158

20

120

22

122

174

160

21

19

162

24

LOW SPRAG

124

26

164

28

166

E
25

23

27

CENTER SUPPORT

2ND SPRAG PLANETARY SYSTEM

176
U

SKF FRANCE

PAT

ENT ED

OUTPUT

126

128

Drawing provided by AUTOMATIC TRANSMISSION SERVICE GROUP

50

4L40E 4 SPEED, 5L40E 5 SPEED (M82),

5L50E (M22) - ELECTRONIC - RWD
93

4
40

90
GM

HYDRAMATIC
STRASBURG
FRANCE 96

022

41

832

22
6
2.1

1/8

nat

*0139781RVO*

66

4L/5L40E/5L50E

2
1

ACCUMULATOR

G
201

PAN
HARNESS

140

VALVE BODY
Drawing provided by AUTOMATIC TRANSMISSION SERVICE GROUP

BMW (4L/5L40E)
Cadillac CTS (5L40E)
XLR (5L50E)

99-Up
03-Up
04-Up

20 Bolt Pan

REBUILDER KITS
DELUXE

MASTER

LESS STEELS

OVERHAUL

GASKET &

To order Kits with all Borg W

arner frictions, use a "KB" prefix instead of the traditional "K" prefix.
Warner
Rebuilder Kit - 4 Spd - 4L40E
Rebuilder Kit - 5 Spd - 5L40E/5L50E

1
1

99-Up
99-Up

ILL.

DESCRIPTION

K4100N
K4100M

K4100N-LS
K4100M-LS

K41900M
K41900M

QTY.

PART NO.

YEAR

REFERENCE NO.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS

1G
2G
3G
4G
5G

Gasket - Oil Pan (Molded) .........................................................................................

Gasket - Front Pump To Case ...................................................................................
Gasket - Extension Housing ......................................................................................
Seal - Front Pump .....................................................................................................
Gasket Package - Valve Body .....................................................................................

1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up

13600MR
13601M
13927M
13602M
K13616M

96041861
N.L.
N.L.
N.L
N.L.

51

4L40E 4 SPEED, 5L40E 5 SPEED (M82),

5L50E (M22) - ELECTRONIC - RWD
ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

CLUTCH PLATES
Order Frictions with prefix: "B" for Borg Warner brand, "R" for Raybestos brand, and "J" for Dynax.
11A
12A

Friction - 1 Sided Facing:

- Direct CL - I.D. Tooth - ...........................................................................................
- Direct CL - O.D.Tooth - ...........................................................................................

4-5
4-5

99-Up
99-Up

41104M
41105M

N.L.
N.L.

13A
14A
17B
18B
15B
16B
19D
20D
21D
22D
23E
24E
25E
26E
27E
28E

- Reverse CL- I.D. Tooth - .........................................................................................

- Reverse CL- O.D. Tooth - ........................................................................................
- Forward CL - I.D. Tooth - ........................................................................................
- Forward CL - O.D. Tooth - ......................................................................................
- Coast CL - I.D. Tooth - ...........................................................................................
- Coast CL - O.D. Tooth - ..........................................................................................
- Overdrive CL - I.D. Tooth - ......................................................................................
- Overdrive CL - O.D. Tooth - .....................................................................................
- Intermediate CL - I.D. Tooth - .................................................................................
- Intermediate CL - O.D. Tooth - ................................................................................
- Low/Reverse CL - I.D. Tooth - ................................................................................
- Low/Reverse CL - O.D. Tooth - ...............................................................................
- 2nd CL - I.D. Tooth - (5 Speed Only) ......................................................................
- 2nd CL - O.D. Tooth - (5 Speed Only) .....................................................................
- 2nd Coast - I.D. Tooth - (5 Speed Only) ..................................................................
- 2nd Coast - O.D. Tooth - (5 Speed Only) ................................................................

2
2
4
4
3
3
2-3
2-3
3-4
3-4
5-6
5-6
5-6
5-6
3
3

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

41100M
41101M
41110M
41111M
41108M
41109M
41100M
41101M
41106M
41107M
41104M
41112M
41102M
41103M
41104M
41105M

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

FILTERS/FILTER KITS

Order Filter Kits with FK prefix for Cork & Neoprene, FFK prefix for Fibre.
N.I.
N.I.
N.I.
N.I
N.I.
N.I.

Filter Kit - Oil - w/o neck spacer, w/o 1/2" inlet (Shallow Pan) .....................................
Filter Kit - Oil - w/ neck spacer, w/o 1/2" inlet (Deep Pan) ...........................................
Filter Kit - Oil - w/ neck spacer, w/ 1/2" inlet (Deep Pan) .............................................
Filter - Oil - w/o neck spacer, w/o 1/2" inlet (Shallow Pan) ..........................................
Filter - Oil - w/ neck spacer, w/o 1/2" inlet (Deep Pan) ................................................
Fitler - Oil - w/ neck spacer, w/ 1/2" inlet (Deep Pan) ..................................................

1
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

FK41800M
FK41800N
FK41800P
41800M
41800N
41800P

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

1
1

99-Up
99-Up

41151F
41201F

96020366
96020744

METAL CLAD SEALS

40G
41G

Front Pump ..............................................................................................................

Extension Housing ....................................................................................................

HARD PARTS
Hard Parts may only require the base number for OEM/Aftermarket New. A "N" suffix may also be required.
Use a "D" prefix for Delco, or a "-R" suffix for remaufactured.
Exceptions are listed individually.
NOTE: A separate column is provided to indicate a primary or specific brand/type.
ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REFERENCE NO.

99-Up
99-Up
99-Up
99-Up

K41201M
41424M
41962M
41963M

N.L.
N.L.
N.L.
N.L.

90G
93G
110A
112B

Pump - Rotor/Slide Kit ........................................................................................

Pump Cover .......................................................................................................
Direct/Reverse Housing .......................................................................................
Forward/Coast Housing .......................................................................................

R
R

1
1
1
1

120D
124E
124E
114C

Intermediate/Overdrive Housing ...........................................................................

Low/Reverse/2nd Clutch Housing - (5 Speed Only) .............................................
Low/Reverse Housing - (4 Speed Only) ...............................................................
Forward Sprag/Shaft Assembly ............................................................................

R
R
R
R

1
1
1
1

99-Up
99-Up
99-Up
99-Up

41964M
41965M
41965BM
41970M

N.L.
N.L.
N.L.
N.L.

116C
118C
122D
126F

Direct Clutch Hub ............................................................................................... R

Overdrive/Reverse Hub - w/Intermediate Sprag ..................................................... R
Low Sprag Assembly .......................................................................................... R
2nd Sprag Assembly - (5 Speed Only) ................................................................. R

1
1
1
1

99-Up
99-Up
99-Up
99-Up

41972M
41974M
41976M
41978M

N.L.
N.L.
N.L.
N.L.

52

4L40E 4 SPEED, 5L40E 5 SPEED (M82),

5L50E (M22) - ELECTRONIC - RWD
ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REFERENCE NO.

HARD PARTS (Cont.)

Planetary Package - w/Ring Gear - (5 Speed Only) ............................................... R
Planetary Package - w/Ring Gear - (4 Speed Only) ............................................... R
Valve Body - (5 Speed Only) ................................................................................ R
Valve Body - (4 Speed Only) ................................................................................ R

1
1
1
1

99-Up
99-Up
99-Up
99-Up

K41950M
K41950BM
41990
41990B

N.L.
N.L.
N.L.
N.L.

150A
152A
154B
156B
158D
160D
162E
164E
166E

Piston: Bonded
- Reverse ...........................................................................................................
- Direct ..............................................................................................................
- Forward ...........................................................................................................
- Coast ..............................................................................................................
- Overdrive .........................................................................................................
- Intermediate ....................................................................................................
- Low/Reverse ...................................................................................................
- 2nd - (5 Speed Only) .......................................................................................
- 2nd Coast - (5 Speed Only) ..............................................................................

1
1
1
1
1
1
1
1
1

99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up
99-Up

41531
41532
41533
41534
41535
41536
41537
41538
41539

N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

170C
174D
176F
172C

Sprag:
- Forward ...........................................................................................................
- Low ................................................................................................................
- 2nd - (5 Speed Only) .......................................................................................
- Intermediate ....................................................................................................

1
1
1
1

99-Up
99-Up
99-Up
99-Up

41960M
41960P
41960R
41960S

N.L.
N.L.
N.L.
N.L.

1
1
1

99-03
04-Up
99-Up

5D-186
5D-186B
5A-187

96041868
24225825
24212690

1
1
1
1

99-Up
99-Up
99-Up
99-Up

5A-555
5A-555
5A-555
35A-555

N.L.
N.L.
N.L.
N.L.

41YO5

N.L.

4L/5L40E/5L50E

128F
128F
140G
140G

ELECTRICAL PRODUCTS
N.I.

N.I.
N.I.
N.I.
201G

Solenoid:
- EPC (Holley) ..........................................................................................................
- EPC (Bosch) ..........................................................................................................
- TCC .......................................................................................................................
- Shift
- 1-2 ........................................................................................................................
- 2-3 ........................................................................................................................
- 4-5 ........................................................................................................................
Harness - Internal ......................................................................................................

MISC
N.I.

Technical Manual - 4L40E/5L40E .............................................................................

NOTES
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53