Pressure Vessel Engineering, Ltd.

120 Randall Dr. Waterloo, Ontario N2V 1C6

Date Printed: 10/30/2008

CUSTOMER
XYZ Vessel Corp 123 Anytown Ontario, Canada H0H 0H0

VESSEL LOCATION
XYZ Vessel Corp 123 Anytown Ontario, Canada H0H 0H0

VESSEL DESCRIPTION
Sampe Vessel 2 Vessel designed with Advanced Pressure Vessel, Version: 9.2.3 Vessel is ASME Code Stamped

Job No: PVE-Sample 2 Vessel Number: 1

NAMEPLATE INFORMATION
Vessel MAWP: MDMT: Serial Number(s): National Board Number(s): Year Built: Radiography: Postweld Heat Treated: Construction Type: 200.00 PSI at 300 F -20 F at 200.00 PSI PVE Ssample Vessel - 2 __________________________________ 2007 NONE NONE W

Signatures
P.Eng:_______________________________________________________________ Date: ____/____/____
Laurence Brundrett

Mechanical Technologist:_______________________________________________________________ Date: ____/____/____

Milorad Gavric

Pressure Vessel Engineering, Ltd.

120 Randall Dr. Waterloo, Ontario N2V 1C6
Date Printed: 10/30/2008

Pressure Vessel Engineering, Ltd.

Shell 1 Customer: XYZ Vessel Corp Job No: PVE-Sample 2 Number: 1
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: S1

Cylindrical Shell Design Information

Design Pressure: 200.00 PSI Static Head: 0.00 PSI Shell Material: SA-106 Gr B Shell Length: Corrosion Allowance: External Corrosion Allowance: Outside Diameter (new): Outside Diameter (corroded): Shell Surface Area: Shell Estimated Volume: Circ. Joint Efficiency: 36.0000 in. 0.0000 0.0000 12.7500 12.7500 10.01 17.63 70 in. in. in. in. Sq. Ft. Gal. % Design Temperature: 300 Long. Joint Efficiency: 85 Factor B Chart: CS-2 Material Stress (hot): 17100 Material Stress (cold): 17100 Compressive Stress: 17247 Actual Circumferential Stress: 4478 Actual Longitudinal Stress: 2555 Specific Gravity: Weight of Fluid: Total Flooded Shell Weight: Shell Weight: F % PSI PSI PSI PSI PSI

1.00 147.26 lb. 295.79 lb. 148.53 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: B UCS-66(b) reduction: No UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 200.00 PSI -20 F -20 F

Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
t= PR 2SE + 0.4P = 200.00 * 6.0000 2 * 17100 * 0.70 + 0.4 * 200.00

= Greater Of (0.0500(Calculated), 0.0625(Minimum Allowed)) + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0469 (12 1/2% for pipe) = minimum of 0.1094 in.

Circumferential Stress Calculations per Appendix 1-1(a)(1)

t= PRo SE + 0.4P = 200.00 * 6.3750 17100 * 0.85 + 0.4 * 200.00 = 0.0873 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0469 (12 1/2% for pipe) = minimum of 0.1342 in.
External loads do not control design.

Pipe Selected: Size = 12 in., Schedule = STD, Diameter = 12.7500 in., Wall = 0.3750 in.

Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc.

Page 1 of 18

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Head Left Customer: XYZ Vessel Corp Job No: PVE-Sample 2 Number: 1
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: H1

Ellipsoidal Head Design Information

Design Pressure: 200.00 PSI Static Head: 0.00 PSI Head Material: SA-234 Gr WPB Corrosion Allowance: External Corrosion Allowance: Head Location: Outside Diameter : 12.5 % pipe undertolerance: K = [2 + (D/2h) ] : Head Surface Area: Head Estimated Volume: Head Weight: 0.0000 0.0000 Left 12.7500 0.0469 1.00 in. in. in. in. Design Temperature: 300 Joint Efficiency: 85 Factor B Chart: CS-2 Material Stress (hot): 17100 Material Stress (cold): 17100 Actual Head Stress: 4360 Straight Flange : 2.8000 Head Depth (ho) : 3.3750 F % PSI PSI PSI in. in.

1.92 Sq. Ft. 2.35 Gal. 29.27 lb.

Specific Gravity: Weight of Fluid: Total Flooded Head Weight:

1.00 19.60 lb. 48.87 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: B UCS-66(b) reduction: No UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 200.00 PSI -20 F -20 F

Design Thickness Calculations

Design Thickness Calculations per Appendix 1-4(c) t= PDoK 2SE + 2P(K - 0.1) = 200.00 * 12.7500 * 1.00 2 * 17100 * 0.85 + 2 * 200.00 * (1.00 - 0.1) = minimum of 0.1336 in.

= 0.0867 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0469(12.5 %)

Nominal Head Thickness Selected = 0.3750 in. Minimum Thickness after forming, ts (uncorroded) = 0.3281 in. Pipe Cap Size: 12 Schedule: STD

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Head Right Customer: XYZ Vessel Corp Job No: PVE-Sample 2 Number: 2
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: H2

Ellipsoidal Head Design Information

Design Pressure: 200.00 PSI Static Head: 0.00 PSI Head Material: SA-234 Gr WPB Corrosion Allowance: External Corrosion Allowance: Head Location: Outside Diameter : 12.5 % pipe undertolerance: K = [2 + (D/2h) ] : Head Surface Area: Head Estimated Volume: Head Weight: 0.0000 0.0000 Right 12.7500 0.0469 1.00 in. in. in. in. Design Temperature: 300 Joint Efficiency: 85 Factor B Chart: CS-2 Material Stress (hot): 17100 Material Stress (cold): 17100 Actual Head Stress: 4360 Straight Flange : 2.8000 Head Depth (ho) : 3.3750 F % PSI PSI PSI in. in.

1.92 Sq. Ft. 2.35 Gal. 29.27 lb.

Specific Gravity: Weight of Fluid: Total Flooded Head Weight:

1.00 19.60 lb. 48.87 lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: B UCS-66(b) reduction: No UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 200.00 PSI -20 F -20 F

Design Thickness Calculations

Design Thickness Calculations per Appendix 1-4(c) t= PDoK 2SE + 2P(K - 0.1) = 200.00 * 12.7500 * 1.00 2 * 17100 * 0.85 + 2 * 200.00 * (1.00 - 0.1) = minimum of 0.1336 in.

= 0.0867 + 0.0000 (corrosion) + 0.0000 (ext. corrosion) + 0.0469(12.5 %)

Nominal Head Thickness Selected = 0.3750 in. Minimum Thickness after forming, ts (uncorroded) = 0.3281 in. Pipe Cap Size: 12 Schedule: STD

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Threaded Coupling - 2" Customer: Job No: Number: ID Number: XYZ Vessel Corp PVE-Sample 2 1 N2
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: N2

Nozzle Design Information

Design Pressure: 200.00 PSI Static Head: 0.00 PSI Nozzle Material: SA-105 External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 1.0000 0.0000 0.0000 0.0000 2.4060 2.4060 0.7813 0.7813 4.8120 in. in. in. in. in. in. in. in. in. Design Temperature: 300 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 20000 PSI Allowable Stress at Ambient Temperature: 20000 PSI Correction Factor (F): 1.00 Passes through a Category A Joint: No Nozzle Wall Thickness(new): 0.3125 in. Nozzle Wall Thickness(corroded): 0.3125 in. Upper Weld Leg Size(Weld 41): 0.3130 in. Internal Weld Leg Size(Weld 43): 0.0000 in. Outside Groove Weld Depth: 0.3750 in.

Minimum Design Metal Temperature

Min. Temp. Curve: B UCS-66(b) reduction: No UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 200.00 PSI -20 F -20 F

Host Component: Head 1 - Head Left

Material: SA-234 Gr WPB Material Stress(Sv): 17100 PSI Head wall thickness(new): Head wall thickness - 12% for pipe: 0.3750 in. 0.3281 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3130 in. Nozzle Wall Thickness(tn): 0.3125 in. Outside Groove Weld Depth: 0.3750 in.

Nozzle passes through the vessel, attached by a groove weld. Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions. Weld Strength Paths are adequate.

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Threaded Coupling - 2" Job No: PVE-Sample 2 Number: 1 ID Number: N2
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: N2

Required Head Thickness per Paragraph UG-37(a)

tr = P K1 Do (2SE + 0.8P) = 200.00 * 0.9000 * 12.7500 (2 * 17100 * 1 + 0.8 * 200.00) = 0.0668 in.

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) trn = PRn SE - 0.6P = 200.00 * 1.2030 20000 * 1 - 0.6 * 200.00 = 0.0121 in.

Strength Reduction Factors

fr1 = Sn Sv = 20000 17100 = 1.0000 fr2 = Sn Sv = 20000 17100 = 1.0000 fr3 = Sn Sv = 20000 17100 = 1.0000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P + Ca + ext. Ca = 200.00 * 1.2030 20000 * 1.00 - 0.6 * 200.00 + 0.0000 + 0.0000 = 0.0121 in.

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= P K Do (2SE + 2P(K - 0.1)) + Ca + ext. Ca = 200.00 * 1.0000 * 12.7500 (2 * 17100 * 1 + 2 * 200.00 * (1.0000 - 0.1)) + 0.0000 + 0.0000 = 0.0738 in.

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn = 0.3125 is greater than or equal to UG-45 value of 0.0738

= 0.1890 in. = 0.0738 in.

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Threaded Coupling - 2" Customer: Job No: Number: ID Number: XYZ Vessel Corp PVE-Sample 2 2 N3
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: N3

Nozzle Design Information

Design Pressure: 200.00 PSI Static Head: 0.00 PSI Nozzle Material: SA-105 External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 1.0000 0.0000 0.0000 0.0000 2.4060 2.4060 0.7813 0.7813 4.8120 in. in. in. in. in. in. in. in. in. Design Temperature: 300 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 20000 PSI Allowable Stress at Ambient Temperature: 20000 PSI Correction Factor (F): 1.00 Passes through a Category A Joint: No Nozzle Wall Thickness(new): 0.3125 in. Nozzle Wall Thickness(corroded): 0.3125 in. Upper Weld Leg Size(Weld 41): 0.3130 in. Internal Weld Leg Size(Weld 43): 0.0000 in. Outside Groove Weld Depth: 0.3750 in.

Minimum Design Metal Temperature

Min. Temp. Curve: B UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 200.00 PSI -20 F -155 F

Host Component: Head 2 - Head Right

Material: SA-234 Gr WPB Material Stress(Sv): 17100 PSI Head wall thickness(new): Head wall thickness - 12% for pipe: 0.3750 in. 0.3281 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3130 in. Nozzle Wall Thickness(tn): 0.3125 in. Outside Groove Weld Depth: 0.3750 in.

Nozzle passes through the vessel, attached by a groove weld. Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions. Weld Strength Paths are adequate.

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Threaded Coupling - 2" Job No: PVE-Sample 2 Number: 2 ID Number: N3
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: N3

Required Head Thickness per Paragraph UG-37(a)

tr = P K1 Do (2SE + 0.8P) = 200.00 * 0.9000 * 12.7500 (2 * 17100 * 1 + 0.8 * 200.00) = 0.0668 in.

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) trn = PRn SE - 0.6P = 200.00 * 1.2030 20000 * 1 - 0.6 * 200.00 = 0.0121 in.

Strength Reduction Factors

fr1 = Sn Sv = 20000 17100 = 1.0000 fr2 = Sn Sv = 20000 17100 = 1.0000 fr3 = Sn Sv = 20000 17100 = 1.0000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P + Ca + ext. Ca = 200.00 * 1.2030 20000 * 1.00 - 0.6 * 200.00 + 0.0000 + 0.0000 = 0.0121 in.

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= P K Do (2SE + 2P(K - 0.1)) + Ca + ext. Ca = 200.00 * 1.0000 * 12.7500 (2 * 17100 * 1 + 2 * 200.00 * (1.0000 - 0.1)) + 0.0000 + 0.0000 = 0.0738 in.

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn = 0.3125 is greater than or equal to UG-45 value of 0.0738

= 0.1890 in. = 0.0738 in.

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Threaded Coupling - 0.5" Customer: Job No: Number: ID Number: XYZ Vessel Corp PVE-Sample 2 3 N4
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: N4

Nozzle Design Information

Design Pressure: 200.00 PSI Static Head: 0.00 PSI Nozzle Material: SA-105 External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 0.5000 0.0000 0.0000 0.0000 0.8550 0.8550 0.3563 0.3563 1.7962 in. in. in. in. in. in. in. in. in. Design Temperature: 300 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 20000 PSI Allowable Stress at Ambient Temperature: 20000 PSI Correction Factor (F): 1.00 Passes through a Category A Joint: No Nozzle Wall Thickness(new): 0.1425 in. Nozzle Wall Thickness(corroded): 0.1425 in. Upper Weld Leg Size(Weld 41): 0.2500 in. Internal Weld Leg Size(Weld 43): 0.0000 in. Outside Groove Weld Depth: 0.3750 in.

Minimum Design Metal Temperature

Min. Temp. Curve: B UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 200.00 PSI -20 F -155 F

Host Component: Shell 1 - Shell 1

Material: SA-106 Gr B Material Stress(Sv): 17100 PSI Shell wall thickness(new): Shell wall thickness - 12% for pipe (corroded): 0.3750 in. 0.3281 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.2500 in. Nozzle Wall Thickness(tn): 0.1425 in. Outside Groove Weld Depth: 0.3750 in.

Nozzle passes through the vessel, attached by a groove weld. Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Reinforcement calculations are not required per UG-36(c)(3)(a)See Uw-14 for exceptions. Weld Strength Paths are adequate.

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Threaded Coupling - 0.5" Job No: PVE-Sample 2 Number: 3 ID Number: N4
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: N4

Required Shell Thickness per Paragraph UG-37(a)

tr = PRo SE + 0.4P = 200.00 * 6.3750 17100 * 1 + 0.4 * 200.00 = 0.0742 in.

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) trn = PRn SE - 0.6P = 200.00 * 0.4275 20000 * 1 - 0.6 * 200.00 = 0.0043 in.

Strength Reduction Factors

fr1 = Sn Sv = 20000 17100 = 1.0000 fr2 = Sn Sv = 20000 17100 = 1.0000 fr3 = Sn Sv = 20000 17100 = 1.0000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P + Ca + ext. Ca = 200.00 * 0.4275 20000 * 1.00 - 0.6 * 200.00 + 0.0000 + 0.0000 = 0.0043 in.

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= PRo SE + 0.4P + Ca + ext. Ca = 200.00 * 6.3750 17100 * 1 + 0.4 * 200.00 + 0.0000 + 0.0000 = 0.0742 in.

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn = 0.1425 is greater than or equal to UG-45 value of 0.0742

= 0.1164 in. = 0.0742 in.

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Pipe -4" Customer: Job No: Number: ID Number: XYZ Vessel Corp PVE-Sample 2 4 N1
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: N1

Nozzle Design Information

Design Pressure: 200.00 PSI Static Head: 0.00 PSI Nozzle Material: SA-106 Gr B External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle Pipe Size: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 7.7500 1.1250 0.0000 0.0000 4 4.0260 4.0260 0.5925 0.5925 8.0520 in. in. in. in. in. in. in. in. in. Design Temperature: 300 F Nozzle Efficiency (E): 100 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 17100 PSI Allowable Stress at Ambient Temperature: 17100 PSI Correction Factor (F): 1.00 Passes through a Category A Joint: No Nozzle Pipe Schedule: 40 Nozzle Wall Thickness(new): 0.2370 in. Nozzle Wall Thickness(corroded): 0.2370 in. Upper Weld Leg Size(Weld 41): 0.2500 in. Internal Weld Leg Size(Weld 43): 0.2500 in. Outside Groove Weld Depth: 0.3750 in.

Minimum Design Metal Temperature

Min. Temp. Curve: B UCS-66(b) reduction: No UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 200.00 PSI -20 F -20 F

Host Component: Shell 1 - Shell 1

Material: SA-106 Gr B Material Stress(Sv): 17100 PSI Shell wall thickness(new): Shell wall thickness - 12% for pipe (corroded): 0.3750 in. 0.3281 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.2500 in. Internal Weld Leg Size(Weld 43): 0.2500 in. Nozzle Wall Thickness(tn): 0.2370 in. Outside Groove Weld Depth: 0.3750 in.

Nozzle passes through the vessel, attached by a groove weld. Pipe Size: 4 Schedule: 40 Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Weld Strength Paths are adequate.

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Pipe -4" Job No: PVE-Sample 2 Number: 4 ID Number: N1
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: N1

Required Shell Thickness per Paragraph UG-37(a)

tr = PRo SE + 0.4P = 200.00 * 6.3750 17100 * 1 + 0.4 * 200.00 = 0.0742 in.

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) trn = PRn SE - 0.6P = 200.00 * 2.0130 17100 * 1 - 0.6 * 200.00 = 0.0237 in.

Strength Reduction Factors

fr1 = Sn Sv = 17100 17100 = 1.0000 fr2 = Sn Sv = 17100 17100 = 1.0000 fr3 = Sn Sv = 17100 17100 = 1.0000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P + Ca + ext. Ca = 200.00 * 2.0130 17100 * 1.00 - 0.6 * 200.00 + 0.0000 + 0.0000 = 0.0237 in.

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= PRo SE + 0.4P + Ca + ext. Ca = 200.00 * 6.3750 17100 * 1 + 0.4 * 200.00 + 0.0000 + 0.0000 = 0.0742 in.

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(1) or UG-45(b)(4) Wall thickness = tn * 0.875(pipe) = 0.2074 is greater than or equal to UG-45 value of 0.0742

= 0.2074 in. = 0.0742 in.

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Pipe -4" Job No: PVE-Sample 2 Number: 4 ID Number: N1
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: N1

Nozzle Reinforcement Calculations

Area Required for Internal Pressure A = d tr F + 2 tn tr F (1 - fr1) = (4.0260 * 0.0742 * 1.00) + (2 * 0.2370 * 0.0742 * 1.00 * (1 - 1.0000)) = 0.2987 sq. in. Area Available - Internal Pressure A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 4.0260 * (1.00 * 0.3281 - 1.00 * 0.0742) - 2 * 0.2370 * (1.00 * 0.3281 - 1.00 * 0.0742) * (1 - 1.0000) = 1.0222 sq. in. A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 2 * (0.3281 + 0.2370)(1.00 * 0.3281 - 1.00 * 0.0742) - 2 * 0.2370 * (1.00 * 0.3281 - 1.00 * 0.0742) * (1 - 1.0000) = 0.2870 sq. in. A1 = Larger value of A1 Formula 1 and A1 Formula 2 A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.2370 - 0.0237) * 1.0000 * 0.3281 = 0.3499 sq. in. A2 Formula 2 = 5(tn - trn) fr2 tn = 5(0.2370 - 0.0237) * 1.0000 * 0.2370 = 0.2528 sq. in. A2 = Smaller value of A2 Formula 1 and A2 Formula 2 A3 = Smaller value of the following : 5 * t * ti * fr2 = 5 * 0.3281 * 0.2370 * 1.0000 = 0.3888 sq. in. 5 * ti * ti * fr2 = 5 * 0.2370 * 0.2370 * 1.0000 = 0.2808 sq. in. 2 * h * ti * fr2 = 2 * 1.1250 * 0.2370 * 1.0000= 0.5333 sq. in. = 0.2808 sq. in. A41 = (leg) * fr2 = (0.2500) * 1.0000 A43 = (leg) * fr2 = (0.2500) * 1.0000 = 0.0625 sq. in. = 0.0625 sq. in. = 1.0222 sq. in.

= 0.2528 sq. in.

Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A43 = 1.6808 sq. in., which is greater than A (0.2987)

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Saddle 1 Customer: XYZ Vessel Corp Job No: PVE-Sample 2 Number: 1
Date Printed: 10/30/2008

Vessel Number: 1 Mark Number: SDL1

Saddle Design Information

Design Temperature: 300 F Material: SA-516 Gr 70 Condition: Length (d): 11.0000 in. Top Width (b'): 2.0000 in. Bottom Width (bb'): 2.0000 in. Outside Stiffener Thickness (tso): 0.3750 in. Inside Stiffener Thickness (tsi): 0.2500 in. Saddle Angle of contact (): 120.0 Dist. from saddle centerline to tang. line (A): 5.0000 in. Support Design Condition: Shell unstiffened (A/R > 1/2) Support Type: Stiffener Quantity: Material Stress (hot): Material Stress (cold): Yield Strength: Density: Web Plate Thickness (tw): Vessel Centerline Height (h): Elevation above grade (g): Type II 2 20000 20000 33600 0.2830 0.3750 12.0000 0.0000

PSI PSI PSI lb/in.^3 in. in. in.

Base Plate Information

Design Temperature: 300 F Material: SA-516 Gr 70 Condition: Width (bb): 3.0000 in. Ultimate 28 Day Concrete Strength: Yield Strength: Length (m): Thickness (tb): 3000.00 33600 13.0418 0.3750 PSI PSI in. in.

Anchor Bolt Information

Material: SA-193 Gr B16 <=2.5" Condition: Size: .5 Quantity: 2 Material Stress (hot): Material Stress (cold): Number of Threads per in. : Root Area: 25000 PSI 25000 PSI 14.0000 72.3980 sq. in.

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Sampe Vessel 2 Customer: XYZ Vessel Corp Job No: PVE-Sample 2
Date Printed: 10/30/2008

Vessel Number: 1

ASME Flange Design Information

Host Description Type Size (in.) Material ASME Class 150 Material Group MAP (PSI)

Pipe -4"

ASME Flange 1

Slip-On

4 SA-105

1.1 230.00

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Page 14 of 18

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Customer: XYZ Vessel Corp Job No: PVE-Sample 2
Date Printed: 10/30/2008

Vessel Number: 1

Zick Analysis

Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc.

Page 15 of 18

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Customer: XYZ Vessel Corp Job No: PVE-Sample 2
Date Printed: 10/30/2008

Vessel Number: 1

MDMT Report by Components Design MDMT is -20 F

Component Shell 1 Threaded Coupling - 0.5" Pipe -4" Head Left Threaded Coupling - 2" Head Right Threaded Coupling - 2" Material SA-106 Gr B SA-105 SA-106 Gr B SA-234 Gr WPB SA-105 SA-234 Gr WPB SA-105 Curve B B B B B B B Pressure 200.00 PSI 200.00 PSI 200.00 PSI 200.00 PSI 200.00 PSI 200.00 PSI 200.00 PSI MDMT -20 F -155 F -20 F -20 F -20 F -20 F -155 F

Component with highest MDMT: Shell 1. Computed MDMT = -20 F The required design MDMT of -20 F has been met or exceeded for the calculated MDMT values.
ANSI Flanges Are Not Included in MDMT Calculations.

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Page 16 of 18

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Sampe Vessel 2 Customer: XYZ Vessel Corp Job No: PVE-Sample 2
Date Printed: 10/30/2008

Vessel Number: 1

MAWP Report by Components Vessel MAWP New & Cold UG-98(a)

647.66 PSI 898.71 PSI 647.66 PSI 285.00 PSI 784.40 PSI 975.63 PSI 784.40 PSI 975.63 PSI
Inc = Incomplete

Component
Shell 1 Threaded Coupling - 0.5" Pipe -4" ASME Flange Class: 150 Gr:1.1 Head Left Threaded Coupling - 2" Head Right Threaded Coupling - 2"

Design Static Pressure Head

200.00 PSI 200.00 PSI 200.00 PSI 200.00 PSI 200.00 PSI 200.00 PSI 200.00 PSI 0.00 PSI 0.00 PSI 0.00 PSI 0.00 PSI 0.00 PSI 0.00 PSI 0.00 PSI 0.00 PSI

Component MAWP Hot & Corroded UG-98(b)

647.66 PSI 898.71 PSI 647.66 PSI 230.00 PSI 784.40 PSI 975.63 PSI 784.40 PSI 975.63 PSI

Vessel MAWP Hot & Corroded UG-98(a)

647.66 PSI 898.71 PSI 647.66 PSI 230.00 PSI 784.40 PSI 975.63 PSI 784.40 PSI 975.63 PSI

NC = Not Calculated

Summary
Component with the lowest vessel MAWP(New & Cold) : The lowest vessel MAWP(New & Cold) : Component with the lowest vessel MAWP(Hot & Corroded) : The lowest vessel MAWP(Hot & Corroded) : ASME Flange Class: 150 Gr:1.1 285.00 PSI ASME Flange Class: 150 Gr:1.1 230.00 PSI

Pressures are exclusive of any external loads. Flange pressures listed here do not consider external loadings

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Page 17 of 18

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Customer: XYZ Vessel Corp Job No: PVE-Sample 2
Date Printed: 10/30/2008

Vessel Number: 1

Summary Information
Shell Head Nozzle ANSI Flange Totals Dry Weight 148.53 lb. 58.53 lb. 10.50 lb. 13.00 lb. _________________ 230.56 lb. Volume 17.63 Gal. 4.70 Gal. 0.60 Gal. _________________ 22.93 Gal. Area 10.01 Sq. Ft. 3.83 Sq. Ft. 1.34 Sq. Ft. _________________ 15.19 Sq. Ft. Flooded Weight 295.79 lb. 97.74 lb. 10.50 lb. 13.00 lb. _________________ 417.03 lb.

Shell Head Nozzle Totals

Shell Head Nozzle Totals

Hydrostatic Test Information (UG-99)

Gauge at Top Component with controlling ratio is : Shell 1 Component with controlling pressure is : Shell 1 Calculated Test Pressure = P * 1.3 * Cold Stress Hot Stress = 200.00 * 1.3 * 17100 17100 = 260.00 PSI

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Page 18 of 18

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Table of Contents

Shell 1 Head Left Head Right Threaded Coupling - 2" Threaded Coupling - 2" Threaded Coupling - 0.5" Pipe -4" Saddle Information ASME Flanges Zick Information - Saddle: Saddle 1 MDMT Summary MAWP Summary Summary Information

1 2 3 4 6 8 10 13 14 15 16 17 18