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FEATURES ■ COMPACT DESIGN ■ NO ADJUSTMENTS EVER REQUIRED ■ REPLACEABLE RUBBER VALVE SEATS ■

FEATURES

COMPACT DESIGN

NO ADJUSTMENTS EVER REQUIRED

REPLACEABLE RUBBER VALVE SEATS

OPEN-CLOSED POSITION INDICATORS

LARGE-CAPACITY DOUBLE SEATED VALVE

LARGE VENT PORT

APPLICATIONS

GAS ENGINE SHUTDOWN

STARTING AIR VALVE

HIGH JACKET WATER TEMPERATURE

LOW LUBRICATING OIL PRESSURE

EXCESSIVE VIBRATION

HIGH GAS DISCHARGE TEMPERATURE

Model 2180E

DIAPHRAGM OPERATED GAS VALVE

TEMPERATURE Model 2180E DIAPHRAGM OPERATED GAS VALVE OPERATION AMOT Model 2180 valves will shut off the

OPERATION

AMOT Model 2180 valves will shut off the fuel gas and vent the manifold when used on internal combustion engine applications. When pressure is applied to the diaphragm, the vent port closes and the main ports open to admit fuel gas to the engine. When the diaphragm pressure is re- leased, a spring closes the main ports and the large vent port vents the engine intake manifold causing quick shut- down. The normal application of this model is for shutting down a gas engine in the event of a dangerous condition such as high jacket water temperature, low lubricating oil pressure, excessive vibration, high gas discharge tempera- ture, etc. in combination with a complete AMOT Control System using AMOT sensors for monitoring the condition of the engine. Because of it’s capability for high pressure, this valve can also be used as a starting air valve for engines.

Steel versions of the Model 2180E Valves are equipped with a valve position indicator located under the diaphragm housing which indicates, in an extended position, that the valve is open.

Ductile iron versions of the Model 2180E Valves may be fitted with a valve position indicator located on top of the diaphragm housing which, in an extended position, shows that the valve is closed.

FORM 1352

INSTALLATION

The valve may be mounted in any position. Check the flange alignment to assure sufficient flange face contact without distortion of the valve flanges or body.

The air or gas supply to the diaphragm actuator should be clean and dry. Connecting piping should be cleaned to remove excess thread sealant, chips, or other foreign matter which might be trapped in the diaphragm chamber and cause failure of the diaphragm.

The vent valve should be piped or situated in such a manner that the sudden exhaust upon valve closing will not affect personnel.

Specific to the ductile iron version, make sure to use full face gaskets and flat face mating flanges. Also, when the 5564X position indicator Assembly (45) is ordered it is shipped loose with the valve. Install with a quality thread sealant and tighten until bubble tight. With no pressure on the valve diaphragm the rod will be extended as far as it will go to show “valve closed”. Mark the indicator rod with a hacksaw cut about 1/16” deep right next to the top of the indicator body. Next, pressurize the diaphragm to 40-50 psi and cut off the rod flush with the top of the indicator body to show full open.

TYPICAL PIPING DIAGRAM

SPECIFICATIONS

 

Ductile Iron

Steel

Valve Body

Ductile Iron

Cast Steel

Diaphragm Housing

Cast Aluminum

Pressed Steel

Valve Seats

Buna N

Buna N

Std. Diaphragm, dynamic seals &

vent seal

Buna N

Buna N

Valve Working Pressure Rating 125# FF flange 150# RF flange 300# RF flange-

125 psi (862 kPa) 150 psi (1033 kPa) 300 psi (2067 kPa)

Min. Diaphragm Pressure for full stroke for 125 psi valve for 150 psi valve for 300 psi valve

20 psi (138 kPa) 20 psi (138 kPa) 40 psi (276 kPa)

Max. Continuous Diaphragm Pressure

 

80 psi (552 kPa)

Flow Coefficient for 2” valve

Cv= 85

for 3” valve

Cv= 110

Net Weight for 2” valve, 125# flange for 2” valve, 150# flange for 2” valve, 300# flange for 3” valve, 125# flange for 3” valve, 150# flange for 3” valve, 300# flange

45 lbs. (20 kg) 52 lbs. (24 kg) 57 lbs. (26 kg) 60 lbs. (27 kg) 75 lbs. (34 kg) 81 lbs. (37 kg)

3” valve, 300# flange 45 lbs. (20 kg) 52 lbs. (24 kg) 57 lbs. (26 kg)
3” valve, 300# flange 45 lbs. (20 kg) 52 lbs. (24 kg) 57 lbs. (26 kg)

OLD MODEL NO. / NEW MODEL NO. CONVERSION

OLD NO.

NEW NO.

OLD NO.

NEW NO.

2180C001

2180C001 2180ED11A 2180D31A 2180ES31A

2180ED11A

2180D31A

2180C001 2180ED11A 2180D31A 2180ES31A

2180ES31A

2180C007

2180ED12A

2180D31B

2180ES31B

2180C010

2180ED12B

2180D32A

2180ES32A

2180C013

2180ED11B

2180C32B

2180ES32B

2180C021

2180ED41A

2180D51A

2180ES51A

2180C024

2180ED41B

2180D51B

2180ES51B

2180C027

2180ED42A

2180D52A

2180ES52A

2180C030

2180ED42B

2180D52B

2180ES52B

2180D21A

2180ES21A

2180D61A

2180ES61A

2180D21B

2180ES21B

2180D61B

2180ES61B

2180D22A

2180ES21A

2180D62A

2180ES62A

2180D22B

2180ES22B

2180D62B

2180ES62B

HOW TO ORDER

When ordering please specify the following:

1. AMOT Model 2180E

2. Material of Construction: Ductile Iron or Cast Steel

3. Appropriate Valve Size and Pressure Rating

4. Any of the following special features if required:

a. Gulfproofed (corrosion protected for seacoast atmosphere)

b. Viton diaphragm and dynamic seals (instead

of Buna N) This unit may be ordered using the full description as shown above or by constructing a Model Number using the Model Code System. The complete model number for a 2”, 300psi steel bodied valve with standard Buna N seals is

2180ES31A.

MODEL CODE SYSTEM

2180E S 1 1 A (A-) Basic Special Requirements Model Coding Table A Material Code
2180E
S
1
1
A
(A-)
Basic
Special Requirements
Model
Coding
Table A
Material
Code
Table B
Body Size and Rating Code No.
Table C
Thread and Finish Code No.
Table D
Seal material Code No.
Code
Material
Code
Body Size
Rating
Code
Body Size
Rating
Code
Material
D
Ductile Iron
1 2"
125 psi
1 NPT
Standard
A Buna N
S
Steel
2 2"
150 psi
2 NPT
Gulfproof
B Viton
3 2"
300 psi
3 BSP(Tr)
Standard
4 3"
125 psi
4 BSP(Tr)
Gulfproof
5 3"
150 psi
6 3"
300 psi

DINENSIONS - DUCTILE IRON

DINENSIONS - DUCTILE IRON Valve Size 2" 3" Face to Face A 7-5/8 (194) 8-5/8 (219)

Valve Size

2"

3"

Face to Face

A

7-5/8 (194)

8-5/8 (219)

CL to Inlet

B

3-7/8 (98)

4-5/8 (117)

Depth

C

6-1/4 (159)

7-5/8 (194)

Height

D

7-7/8 (200)

8-3/8 (213)

Vent Size

E

1 NPT

1-1/2 NPT

Bolt Circle

F

4-3/4 (212)

6 (152)

Flange Diameter

G

6 (152)

7-1/2 (191)

Dia. of Holes

J

3/4 (19)

3/4 (19)

No. of Holes

 

4

4

Min. Thickess

T

5/8 (16)

3/4 (19)

DINENSIONS - STEEL

Thickess T 5/8 (16) 3/4 (19) DINENSIONS - STEEL Valve Size   2"   2"  

Valve Size

 

2"

 

2"

 

3"

3"

Asa Flange

150 psi

300 psi

150 psi

300 psi

Face to Face

A

8-7/8 (225)

8-7/8 (225)

10-3/4(273)

10-3/4 (273)

CL to Inlet

B

4-1/8 (105)

4-1/8 (105)

5

(127)

5

(127)

Depth

C

6

(152)

6

(152)

7-3/8 (187)

7-3/8 (187)

Height

D

7-1/2 (191)

7-1/2 (191)

8

(203)

8

(203)

Vent Size

E

1 NPT

1NPT

1-1/2 NPT

1-1/2 NPT

Bolt Circle

F

4-3/4 (212)

5

(127)

6

(153)

6-5/8 (168)

Flange Diameter

G

6

(153)

6-1/2 (165)

7-1/2 (191)

8-1/4 (210)

Face Diameter

H

3-5/8 (92)

3-5/8 (92)

5

(127)

5

(127)

Dia. of Holes

J

3/4 (19)

3/4 (19)

3/4 (19)

7/8 (22)

No. of Holes

   

4

 

8

 

4

 

8

Min. Thickness

T

7/8 (22)

7/8 (22)

1-1/8 (28.5)

1-1/8 (28.5)

SERVICE KITS FOR STEEL GAS VALVE

Ref. No.

Part No.

Qty.

Description

For Models 2180ES(--)A, 2180ES3(--) A Kit 9172X001

A4

277L014

1

Seal, Upper Seal, Lower

A5

277L018

1

10

1739

1

O-Ring, Buna N

11

651

1

O-Ring

14

943L001

1

Diaphragm, Buna N

27

2150

1

Vent Housing Gasket

37

11058L001

1

O-Ring

39

11058L001

1

O0Ring

For Models 2180ES5(--)A, 2180ES6(--)A Kit 917X002

A4

277L017

1

Seal, Upper Seal, Lower

A5

277L021

1

10

1739

1

O-Ring, Buna N

11

651

1

O-Ring, Bura N

14

9423L001

1

Diaphragm, Burn N

27

2273

1

Vent Housing Gasket

37

11058L001

1

Diaphragm, Burna N

39

837

1

O-Ring

For Models 2180ES2(--)B, 2180ES(--)B Kit 9172X003

A4

277L014

1

Seal, Upper Seal, Upper

A5

277L018

1

10

1739L001

1

O-Ring, Viton

11

651L001

1

O-Ring, Viton

14

9423L002

1

Diaphragm, Viton

27

2160

1

Vent Housing Gasket

37

11052L001

1

O-Ring

39

11058L001

1

O-Ring

For Models 2180ES5(--)B, 2180ES(--)B Kit 917X004

A4

277L017

1

Seal, Upper Seal, Lower

A5

277L021

1

10

1739L001

1

O-Ring, Viton

11

651L001

1

0-Ring, Viton

14

9423L002

1

Diaphragm, Viton

27

2273

1

Vent Housing Gasket

37

1105L001

1

O-Ring

39

837

1

O-Ring

These Parts Lists effective with Valve Serial No. A791

These Parts Lists effective with Valve Serial No. A791 MAINTENANCE To obtain maximum long life from

MAINTENANCE

To obtain maximum long life from the valve seats, dia- phragms, etc., periodic inspection and cleaning should be incorporated into a normal preventative maintenance pro- gram. All seats and seals should be checked yearly for leakage and hardness, and replaced if necessary. Liber- ally coat seals, o-rings, diaphragm, and the flanges con- tacting the diaphragm with a good grade of petroleum- based grease when assembling.

In the 2180 Series valves rectangular-section seals have been incorporated, held in by the Upper and Lower Seal Retainers. Remove Valve Spool Assembly and replace Seals (A4, A5) as necessary.

The Vent Valve Cage Seal in vulcanized in position in Vent Valve Assembly (34). Components of this assembly are not sold or serviced separately. An exchange may be arranged to return the Vent Valve Assembly to the factory for salvage credit after the new assembly has been in- stalled.

If valve seals, vent cage assemblies, or other rubber parts are stocked as spares, special attention should be given to protect rubber parts from deterioration. Open air storage of parts containing rubber is not recommended for periods of longer than two years. Prompt shipment from factory stock eliminates the necessity for field replacement quan- tities larger than what is needed for emergency require- ments.

SERVICE KITS FOR DUCTILE IRON Ref. No. Part No. Qty. Description For Models 2180ED11A, 2180ED12A
SERVICE KITS FOR DUCTILE IRON
Ref. No.
Part No.
Qty.
Description
For Models 2180ED11A, 2180ED12A Kit 9146X001
A4
277L014
1
A5
277L018
1
Seal, Upper
Seal, Lower
10
142
1
O-Ring, Buna N
11
1205
1
O-Ring, Buna N
17
1205
1
Diaphragm, Bura N
19
714L050
1
Seal
25
714L050
4
Seal
32
2158
1
Gasket
38
2160
1
Vent Housing Gasket
39
2153
1
Gasket
For Models 2180ED41A, 2180ED42A Kit 9146X002 A4 277L017 1 A5 277L021 1 Seal, Upper Seal,
For Models 2180ED41A, 2180ED42A Kit 9146X002
A4
277L017
1
A5
277L021
1
Seal, Upper
Seal, Lower
10
142
1
O-Ring, Buna N
11
1205
1
O-Ring, Buna N
17
2169
1
Diaphragm, Buna N
19
714L050
1
Seal
25
715L005
4
Seal
32
2271
1
Gasket
38
2273
1
Vent Housing Gasket
39
2155
1
Gasket
For Models 2180ED12B, 2180ED11B Kit 9146X003
A4
277L014
1
A5
277L08
1
Seal, Upper
Seal, lower
10
277L018
1
O-Ring, Viton
11
706
1
O-Ring, Viton
17
2169L002
1
Diaphragm, Viton
19
714L050
1
Seal
25
714L005
1
Seal
32
2271
1
Gasket
38
2273
1
Vent Housing Gasket
39
2153
1
Gasket
For Models 2180ED41B, 2180ED42B Kit 9146X004 A4 277L017 1 A5 277L021 1 Seal, Upper Seal,
For Models 2180ED41B, 2180ED42B Kit 9146X004
A4
277L017
1
A5
277L021
1
Seal, Upper
Seal, Lower
10
142L001
1
O-Ring, Viton
11
706
1
O-Ring, Viton
17
2169L002
1
Diaphragm, Viton
19
714L050
1
Seal
25
714L005
4
Seal
32
2158
1
Gasket
38
2160
1
Vent Housing Gasket
39
2153
1
Gasket

These Parts Lists effective with Valve Serial No. A671

These Parts Lists effective with Valve Serial No. A671 AMOT USA 401 First Street Richmond, CA

AMOT USA 401 First Street Richmond, CA 94801 Tel: +1 510 236-8300 Fax: +1 510 234-9950

AMOT Western Way Bury St. Edmunds IP33 3SZ Suffolk England Tel: +44 1284 762222 Fax: +44 1284 760256

AMOT SINGAPORE 10 Eunos Road 8 # 12-06 Singapore Post Centre Singapore 408600 Tel: +65 6293 4320 Fax: +65 6293 3307

© 2004 www.amot.com

E-16

Form 1352

B971