2.

EXHAUST MUFFLER/FRAME COVERS

BET & WIN 50

2
__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

EXHAUST MUFFLER/FRAME COVERS

__________________________________________________________________________________

SERVICE INFORMATION -------------------------------------------TROUBLESHOOTING ------------------------------------------------FRAME COVERS REMOVAL----------------------------------------EXHAUST MUFFLER REMOVAL -----------------------------------

2- 1 2- 1 2- 2 2- 6

2-0

2. EXHAUST MUFFLER/FRAME COVERS

SERVICE INFORMATION
GENERAL INSTRUCTIONS

BET & WIN 50

When removing frame covers, dont pull them by force because the cover joint claws may be damaged. Make sure to route cables and harnesses according to the Cable & Harness Routing.

TORQUE VALUES Exhaust muffler lock bolt Exhaust muffler joint lock nut

34.3N-m 11.8N-m

TROUBLESHOOTING
Noisy exhaust muffler Damaged exhaust muffler Exhaust muffler joint air leaks Lack of power Caved exhaust muffler Clogged exhaust muffler Exhaust muffler air leaks

2-1

2. EXHAUST MUFFLER/FRAME COVERS

FRAME COVERS REMOVAL
REAR CARRIER & HAND RAIL REMOVAL
Remove the met-in box: First remove the two bolts and two nuts attaching the met-in box. Remove the battery, CDI and fuse. Remove the met-in box.

BET & WIN 50

Bolts/Nuts

Remove the hand rail right and left lock hex bolts. Remove the four hex bolts Remove the rear carrier and hand rail.

Hexagon Bolts

Hexagon Bolts

FRAME BODY COVER REMOVAL Remove the one screws on the bottom of the center cover. Remove the center cover. Remove the two screws attaching the front part of the frame body cover.

Center Cover

2-2

2. EXHAUST MUFFLER/FRAME COVERS

Screws

BET & WIN 50

Remove the right and left screws on the rear part of the frame body cover. Disconnect the seat lock wire. Remove the frame body cover.

Screw

Side Cover Remove the midst screw attaching the right and left side covers.

Screws

Remove the screws attaching the right and left side covers.

2-3

2. EXHAUST MUFFLER/FRAME COVERS

Screws

BET & WIN 50

FLOOR BOARD REMOVAL Remove the floor mat. Remove the center cover. (2-3) Remove the ten screws and four screws attaching the front right and left side covers. Remove the two bottom cover adjusting screws. Remove the front right and left side covers. Remove the prop two bolts. Remove the two nuts Remove the six bolts attaching the floor board. Remove the floor board. The installation sequence is the reverse of removal.

Nuts

Bolts

Screw

FRONT UPPER COVER REMOVAL Remove the four screws on the back of the front upper cover. Remove the front upper cover. The installation sequence is the reverse of removal.

Screw

Screws Screws

FRONT LOWER COVER REMOVAL First remove the front upper cover. Remove the two screws attaching the front lower cover. Remove the four screws on the back of the front lower cover. Disconnect the right/left turn signal light wire connectors. Remove the front lower cover The installation sequence is the reverse of removal.

2-4

2. EXHAUST MUFFLER/FRAME COVERS

BET & WIN 50

BACK COVER REMOVAL Remove the front cover. Remove the key moldings. Remove the fuel cap moldings. Remove the back cover bolt.

Key Moldings

Bolts

Fuel Cap Moldings

Remove the screws attaching fuel tank inlet tube join. Remove the back cover.

Fuel Tank Inlet Tube

HANDLEBAR COVER REMOVAL First remove the seven screws attaching the handlebar back cover. Remove the handlebar back cover.

2-5

2. EXHAUST MUFFLER/FRAME COVERS

Screws
Bolts

BET & WIN 50

BOTTOM COVER REMOVAL Remove the side stand. Remove the four bolts attaching the bottom cover. Remove the bottom cover.

Bottom Cover

Side Stand Bolts

FRONT FENDER REMOVAL Remove the two bolts attaching the fender. Remove the front fender cover. The installation sequence is the reverse of removal.

Lock Bolts

EXHAUST MUFFLER REMOVAL Remove the two exhaust muffler joint lock nuts. Remove the two exhaust muffler lock bolts to remove the exhaust muffler. Remove the exhaust muffler joint packing collar. The installation sequence is the reverse of removal. Torque: Exhaust muffler joint lock nut: 11.8N-m Exhaust muffler lock bolt: 34.3N-m
Joint Lock Nut

2-6

2. EXHAUST MUFFLER/FRAME COVERS

BET & WIN 50

2-7