High Speed Connector Catalog

Sabritec High Speed Solutions
catalog
High Speed Interconnect Solutions

Sabritec offers a complete line of electrical and optical contacts and connectors to satisfy all of your challenging High Speed data transmission requirements. When a rugged copper interface is required for your design, Sabritec offers differential twinax and quadrax connectors, contacts and cable assemblies Mechanical & Environmental Specifications for high speed Ethernet, Firewire, and Fibre Channel applications. Temperature -65C to + 125C Rating Differential pair quadrax and twinax connectors Corrosion MIL-STD-202 Method 101 and cable assemblies offer superior performance Test Condition B in high speed matched impedance data-on demand MIL-STD-202 Method 213 applications. The signal to signal and signal to shield Shock Test Condition B characteristic impedance is maintained throughout the connector pair. A true twinaxial connector interVibration MIL-STD-202 Method 204 Test Condition B face maintains signal integrity while minimizing jitter and bit error rates. Thermal Shock MIL-STD-202 Method 107 Test Condition B Sabritecs advanced design capabilities meet or Durability 500 Mate/Unmate cycles min. exceed both standard and non-standard protocols. Electrical Specifications Some of the more common protocols are the following: Dielectric 500 VDC max Fibre Channel Withstanding Voltage Ethernet: 10 Base-T, 100 Base-T, 1000 Base-T Firewire: IEEE 1394a and 1394b Insulation 5.000 Mega Ohms min. @ 200 VDC USB, DVI, HDMI, and Infiniband Resistance Contact Current 3.0 Amps max. New Size 10 Quadrax/Twinax Contacts Rating Sabritec's size 10 Twinax and Quadrax contacts Bandwidth Up to 3 Gigahertz. offer the best size to performance relationship in the industry. The precise control of the geometry within Data Rates Contacts designed to exceed 6 Gbps assembly dependent upon type and length of cable used the contact gives rise to an ultra high performance contact that is only limited by the cable or PCB the 150 Ohm + 15 Ohm Differential Pair Cable Impedance 100 Ohm + 10 Ohms system designer attaches to it. S-Parameter data generated from the 3-d model show less than 0.2dB 75 Ohm + 10 Ohm Signal to Shield loss, per mated pair, through a 10 GHz sweep, Cable Impedance 50 Ohm + 7 Ohms making this contact ideal for any of the high speed Material & Finishes protocols on the market today. Indeed Fibre Channel, Ethernet, Firewire (IEEE 1394) or other custom Shells & Inner Brass per ASTM-B16, Alloy UNS C36000 or BeCu per ASTM-B196, alloy UNS C17200, C17300 protocol driving multi-gigabit data rates can take ad- Contacts or Leaded Nickel Copper, alloy UNS C19500, C19600 vantage of the electrical performance designed into Gold Plate per MIL-DTL-45204 Type II, Class 1 each contact. The Size 10 gives the system designer Insulators PTFE per ASTM-D1710 or ULTERM 1000 new options for all their rugged high speed I/O. Features: Connector Plug/ Aluminum per ASTM-B211/221, 6061-T6 Reduction in size of 30% from Size 8 and a Receptacle Shell Electroless Nickel plate per SAE AMS-C-26074 or Cadmium plate per SAE AMS QQ-P-416 25% from Size 9 contact sizes. Allows for more signals per connector as well Gasket/Seal Silicone Rubber per A-A-59588 as more signal density per square inch of panel All specifications subject to change without notice. space Offered in 100 ohm Quadrax and/or 100/150 ohm differential pair Twinax These contacts are available in MIL-DTL-38999 and Rugged D-Sub formats. When a rugged optical interface is required for your design, Sabritec offers ruggedized connectors such as MIL-DTL-38999 to house fiber optic contacts in expanded beam and butt joint technologies. Size 5 & 12 expanded beam contacts, size 16 butt-joint, plastic optical, DIN and ARINC 801 termini technologies. These contacts are capable of supporting both Single mode and Multi mode applications. Sabritec also offers Electro-Optical transceivers; a cutting edge fiber optic solution to enhance copper cabling by incorporating the industrys most innovative fiber optic technology advancements. This copper-to-fiber Active Electro-Optical Cable Assembly Transceiver is ideal for high speed network and data communications in harsh environments. All fiber optic connectors and contacts are offered fully terminated and tested ensuring signal integrity for ruggedized application environments. When specifying these rugged connectors, Sabritec also offers a complete line of fiber optic connectors to terminate to the other end of the cables. These include Ruggedized Single Channel (RSC), FC, ST, LC Duplex/Simplex, MTP, MT-RJ and Ruggedized SC connectors. 17550 Gillette Avenue, Irvine, CA 92614 www.sabritec.com Tel: (949) 250-1244 Fax (949) 250-1009
Table of Contents
HIGH SPEED CONNECTORS (QUADRAX AND TWINAX)

EYE PATTERN FOR HIGH SPEED CONNECTORS ......................................................................................
SYSTEM DIAGRAM EXAMPLES............................................................................................................ 3 PASSIVE EQUALIZER TECHNOLOGY .................................................................................................... 4 IN-LINE QUADSPLITTER .................................................................................................................... 5 MIL-DTL-38999 CONNECTORS ....................................................................................................... 6 MINIATURE SIZE 10 MIL-DTL-38999 ............................................................................................. 10 RUGGED D-SUBMINIATURE SIZE 9 AND 10 ...................................................................................... 13 FIREWIRE 1394B CONNECTORS ...................................................................................................... 20 BACKPLANE ETHERNET CONNECTORS .............................................................................................. 21 MICRO QUADRAX CONNECTORS ..................................................................................................... 23 MICRO TWINAX CONNECTORS NDL SIZE ........................................................................................................................ 25 SMA SIZE ........................................................................................................................ 27 MICRO-D SIZE .................................................................................................................. 28 MICRO-D TWINAX CONNECTORS (MDTX) ........................................................................................ 29 DURASPEED CONNECTORS ............................................................................................................ 31 MIL-DTL-38999.............................................................................................................. 31 ARINC 600 ..................................................................................................................... 32 D-SUBMINIATURE .............................................................................................................. 33 FIBRE CHANNEL ETHERNET CONNECTORS ....................................................................................... 34 ARINC 600 CONNECTORS/CONTACTS ........................................................................................... 35 CABLE ASSEMBLY ORDERING INFORMATION ..................................................................................... 38
FIBER OPTIC CONNECTORS ACTIVE ELECTRO-OPTICAL TRANSCEIVER ......................................................................................... 39 ARINC 801 TERMINI ..................................................................................................................... 41 MIL-DTL-38999 SIZE 21-4 AND SIZE 5 EXPANDED BEAM CONTACTS................................................. 43 SIZE 12 EXPANDED BEAM CONTACTS .............................................................................................. 44 SIZE 16 BUTT-JOINT CONTACTS ..................................................................................................... 45 PLASTIC OPTICAL FIBER TERMINI ..................................................................................................... 46
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Pg. 1
Eye Pattern Testing for High Speed Connectors

Sabritec can offer numerous Eye Pattern mask tests; jitter measurement; skew measurement; along with S-parameter tests for various connector/contact types and impedance values. Our testing capabilities offer wide bandwidth support. (DC to 50 GHz with up to 12.5 GHz Trigger). Sabritec utilizes the Tektronix CSA8000 to measure the differential pair TDR impedance between twinax connectors, cable assemblies, and quad cable Fibre Channel interconnect systems. The CSA8000 ensures the most accurate acquired signal for high speed communications testing. CSA8000 testing features 20 GHz Bandwidth with 80E04 sampling module, 35 ps TDR Rise Time, Single Ended and Differential TDR and Crosstalk (NEXT and FEXT). Based on CML standards currently in use in the industry, a 50mV Receiver input threshold is a typical minimum input level to define a valid differential signal. As you can see from the Eye Pattern Diagrams captured below on the Agilent E5071C Network Analyzer, at data rates of 3 Gbps the two representative Twinax 10 foot cable assemblies as well as the Quadrax cable assembly, all have wide open 'eyes' indicating excellent signal transmission capability. Indeed the data rate to transmission length could easily be extended 4 Gbps for 10 feet on the 24 AWG Twinax or the length increased to 20 feet at 3 Gbps again based on the 24 AWG Twinax , depending upon your system design needs.
3 GBPS, 10 FT, 540-1153-000 Twinax Cable (26 AWG)
3 GBPS, 10 FT, 540-1167-000 Twinax Cable (24 AWG)
3 GBPS, 10 FT, 540-1183-000 Quadrax Cable (24 AWG)
Pg. 2
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High Speed System Diagram Examples

High Speed Quadrax and Twinax System Diagram
Internal Harness
External Harness
Internal Harness
5 3 4 6 7 8 9
10
16 11 12 13 14 15 17 18
19 20
Description
1 2 3 4 5 6 7 8 9 10 100 Ohm Straight Bulkhead Quadrax connector, PCB mount. 100 Ohm Straight Quadrax cable connector. 100 Ohm R/A Micro Twinax connector, PCB mount. 100 Ohm Micro Twinax cable connector. #9 Quadrax Cable Contact. #9 Twinax Cable Contact. 4 Way Ruggedized D-sub connector. 4 Way Ruggedized D-sub connector. #9 Twinax Cable Contact. #9 Quadrax Cable Contact.
Type
Jack Plug Jack Plug Pin Pin Receptacle Plug Socket Socket
Sabritec P/N
012817-5001 012735-2XXX 014117-1030 014034-2XXX 019235-8XXX 019234-2XXX 012800-3XXX 012700-2XXX 019135-0XXX 019135-8XXX 11 12 13 14 15 16 17 18 19 20
Description
#8 Quadrax Cable Contact. #8 Twinax Cable Contact. MIL-DTL-38999/26, #25-8, N Polarization MIL-DTL-38999/20, #25-8, N Polarization #8 Twinax Cable Contact. #8 Quadrax Cable Contact. 100 Ohm Straight Quick Connect Micro Twinax Connector. 100 Ohm R/A Quick Connect Micro Twinax Connector, PCB Mount. 100 Ohm Straight Micro Quadrax cable connector. 100 Ohm R/A Quadrax Connector, PCB Mount.
Type
Socket Socket Plug Receptacle Pin Pin Plug Jack Plug Jack
Sabritec P/N
019535-0XXX 019534-0XXX 012600-2XXX 012600-3XXX 019634-0XXX 019635-0XXX 014034-2XXX 014117-1037 012735-2XXX 012817-1000
Fiber Optic System Diagram
Internal Harness
External Harness
Internal Harness
1 3 8
14 9 13 10 16
7 4 5 6 11
12
15
Description 1 2 3 4 5 6 7 8 SC Connector ST Connector Size 5 Expanded Beam Size 16 Arinc 801 Arinc 600 Arinc 600 Size 16 Arinc 801 Size 5 Expanded Beam
Type Plug Plug Pin N/A Receptacle Plug N/A Socket
Sabritec P/N 230533-2XXX 230033-2XXX 239433-8XXX 238500-8XXX 0176XX-3XXX 0176XX-2XXX 238500-8XXX 239333-8XXX 9 10 11 12 13 14 15 16
Description Size 12 Expanded Beam D38999, 21-11 arrangement Ruggedized Single Channel Ruggedized Single Channel D38999, 21-11 arrangement Size 12 Expanded Beam FC Connector LC Connector
Type Socket Plug Plug Receptacle Receptacle Pin Plug Plug
Sabritec P/N 238733-8XXX 0164XX-2XXX 230533-2XXX 230633-3XXX 0164XX-3XXX 238633-8XXX 230033-2XXX 239033-2XXX
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Pg. 3
Passive Equalizer Quadrax and Twinax Contacts
Sabritecs Passive Equalizer contacts operate up to 12.5 GBPS and fits inside a standard Size 8 twinax/quadrax contact cavity for all connector formats. The passive equalizer requires no external power and acts like a high pass filter operating over an extreme temperature range. This compensates for the frequency dependant cable loss and helps to re-open the eye pattern on long cable runs allowing to pass higher data rates, for a given cable length, or extend the length of your cable at existing data rates. Equalization is an important tool in any digital engineers toolkit. The robust invisible to the user device will extend the reach of high speed digital signals without using any external system power or PC board real estate. It is intended for use in high speed (>2Gb/s) 100 Ohm differential pair interconnect applications. The unique design helps to offset those high frequency losses endemic to high speed digital interconnect paths that are primarily dispersive in nature. As an added benefit of its high pass characteristics, Inter Symbol Interference (ISI) is reduced as well as deterministic jitter. It is invaluable when trying to squeeze the last meter out of a cabling system that had been previously designed for slower data rate signals. Additionally, because of the nature of the equalizer it can be placed anywhere in the transmission path that is convenient to the system designer. Features and Benefits: Up to 50% increase in high-speed signaling cable length Up to two times increase in data rate for given interconnect length Improve the margin at the receiver end for a given signal performance Re-use existing wire and cable to drive higher data rate signals Entirely passive (no extra power required) Self contained in the contact no board real estate used Applicable over a wide range of data rates and transmission types Decrease the wire gauge size to save weight and improve routability Decrease the wire gauge size where there is a high volume of conductors in tight space constraints Helps reduce ISI and deterministic jitter Can open up the eye pattern over an extended length of 100 Twinax/Quadrax Cable Temperature range -40C to +125
Passive Equalizer Typical Operating Characteristics
The Eye height and total jitter without Equalization is .225V, 481pS respectively.
The Eye height and total jitter with Equalization is .500V, 65pS jitter. N.B. An added benefit to maximizing the eye height parameter is that the deterministic jitter also gets significantly reduced, as shown.
Pg. 4
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In-Line Quadsplitter Contact

Sabritec is now able to offer the best of both worlds with our In-Line Quadsplitter which offers another solution for extending the distance that High Speed signals can be sent over a Quadrax architecture. We can combine the signal integrity of Twinax cables and the connection density of Quadrax contacts by incorporating two 26 AWG Twinax cables into a standard Size 8 Quadrax contact. The resulting cable assembly is about the same size and weight as a 24 AWG Quadrax cable assembly and offers the same flexibility and ease of use. The In-Line Quadsplitter can be used alone or in conjunction with the InLine Equalizer. Many customers prefer the connection density and ease of use of Quadrax cables and connectors. Quadrax cables are limited in performance at higher data rates being used today due to the orthogonal construction of the quadrax cable due to crosstalk. Higher losses and frequency drop outs may adversely affect the integrity of the signal as compared to Twinax cables of similar size and construction.
Typical In-Line Equalizer and/or Quadsplitter Packaging in Size 8 Quadrax Contact *Patent Pending
(1.150) (.297)
.200
MAX
CABLE STRAIN RELIEF
1 2
4 3
(.218)
(.031)
CONTACT EXTRACTION TOOL
ALIGNMENT KEY
Sample Cable Part Numbers*

Contact Type Equalizer Quadsplitter Part Number 019635-8027 019635-8030 Cable Type Differential Quad Differential Twinax Cable 540-1183-000 540-1153-000 Size 24 AWG 26 AWG
*Please consult factory for additional cable types and contact configurations. All connector formats are available for pin/socket Quadrax and Twinax contacts.
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Pg. 5
MIL-DTL-38999 High Speed Ordering Information

MIL-DTL-38999 Part Number Description Code
38999 - B - W - C - 21 - 75 - P - C - N
PREFIX: SERIES: A-I B - III C - IV SHELL STYLE: J - Jam Nut (Rear Mount) W - Wall Mount (Front or Rear Mount) P - Plug MATERIAL/PLATING: C - Aluminum Alloy/Cadmium over Nickel N - Aluminum Alloy/Electroless Nickel S - Stainless Steel/Passivated CC - Composite/Cadmium over Nickel CN - Composite/Electroless Nickel
(Consult factory for alternate plating options)
POLARIZATION: N, A, B, C, D, E CONTACT TERMINATION: P - PC Tail C - Crimp
CONTACT TYPE: P - Pin S - Socket INSERT ARRANGEMENT: See Page 9 for Size 8 Layouts See Page 11 for Size 10 Layouts SHELL SIZE: 9 thru 25
Notes: 1. Twinax/Quadrax Crimp Contacts are sold separately 2. Twinax/Quadrax PC Contacts are included 3. Sabritecs connectors are fully intermateable with all slash sheet part #s. Sabritec does not; however, offer standard QPL slash sheet part #s for MIL-DTL circular and rack & panel connectors because of the application specific nature of Sabritecs product offerings.
Quadrax Reverse Gender Interface
MIL-DTL-38999 Twinax/Quadrax Plug

0.185 0.015
Shell Size 9 11 13 15 17 19 21 23 25 C Thread .1 Pitch .3 Lead 0.625 0.75 0.875 1.000 1.188 1.25 1.375 1.500 1.625 B Dia. +.008 -.0 0.724 0.831 1.000 1.13 1.268 1.374 1.5 1.618 1.744 K Max 0.748 0.862 1.028 1.154 1.291 1.398 1.524 1.642 1.768 S Dia. Max 0.858 0.984 1.157 1.28 1.406 1.516 1.642 1.768 1.89 Z Max
1.22
0.256 0.244
MIL-DTL-38999 Twinax/Quadrax Receptacle

R1 R2 1.240 MAX V
Shell Size 9 11 13 15 17 19 21 23 25
P +.008
R1 BSC
R2 BSC 0.594 0.719 0.812 0.906 0.969 1.062 1.156 1.250 1.375
V Max W +0.00 Max - .005
PP S Max +.012 + .008 0.216
S P
C Thread
(.510) Fully Mated
0.719 0.812 0.906 0.128 0.969 1.062 1.156 1.250 0.154 1.375 1.500
0.937 1.031 0.194 1.126 0.820 0.098 0.173 1.220 1.311 0.194 1.437 1.563 0.790 0.126 1.689 0.242 1.811
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Pg. 6
Size 8 Quadrax Contacts For MIL-DTL-38999 Series III

Size 8 Quadrax Pin Contact 100 Ohm
(1.150)
ALIGNMENT KEY
(.327)
ALIGNMENT KEY
1 2
4 3
(.218)
(.031)
.231 HEX AFTER CRIMP
SHRINK SLEEVE
Part Number
Ohms
Cable Type
Cable
019635-0001 019635-0010
100 100
Differential Quad 540-1183-000 Differential Quad 540-1209-000
Size 8 Quadrax Socket Contact 100 Ohm
(1.475)
ALIGNMENT KEY
(.625)
ALIGNMENT KEY
4 3
1 2
.288
MAX
(.031)
SHRINK SLEEVE
Part Number
Ohms
Cable Type
Cable
019535-0001 019535-0010
100 100
Differential Quad 540-1183-000 Differential Quad 540-1209-000
Size 8 Quadrax/Twinax Receptacle PC Tail Configuration

.250 4X .035 MIN 45 (TYP) C L
4X .087
C L
4X .071
4X .025 MIN
QUADRAX MOUNTING HOLE

(RECOMMENDED)
100 OHM
.250 4X .035 MIN 45 (TYP) C L 4X .025 MIN
Consult Factory for Sabritec P/N & Layout

(Quadrax/Twinax Contact Included)
C L .123
TWINAX MOUNTING HOLE

(RECOMMENDED)
100 OHM
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Pg. 7
Size 8 Twinax Contacts for MIL-DTL-38999 Series III

Size 8 Twinax Pin Contact 100 Ohm
(1.150)
ALIGNMENT KEY ALIGNMENT KEY
Part Number
Cable Type
Cable
(.218)
019634-0011 019634-0012
(.031) (.327) (.231) HEX AFTER CRIMP SHRINK SLEEVE
Differential Twinax Flexible Twinax Differential Twinax
540-1167-000 540-1161-000 540-1153-000
019634-0013
Size 8 Twinax Socket Contact 100 Ohm
(1.475)
Part Number
Cable Type
Cable
019534-0011
2 1
540-1167-000 540-1161-000 540-1153-000
019534-0012
.288
MAX
(.031) (.625)
(.231) HEX AFTER CRIMP
SHRINK SLEEVE
019534-0013
(1.150)
Part Number
1 2
Cable Type
Cable
(.218)
019634-0014
(.031) (.327) (.231) HEX AFTER CRIMP SHRINK SLEEVE
Differential Twinax Differential Twinax
540-1099-000 540-1236-000
019634-0020

(1.475)
Part Number
2 1
Cable Type
Cable
019534-0014
.288
MAX
540-1099-000 540-1236-000
(.031) (.625)
(.231) HEX AFTER CRIMP
SHRINK SLEEVE
019534-0020
Pg. 8
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Size 8 Quadrax and Twinax Contact Layouts MIL-DTL-38999
17-2 T/Q 1 #8 38 #22D
17-82 T/Q 2 #8
19-4 T/Q 4 #8
19-18 T/Q 4 #8 14 #22D
21-75 T/Q 4 #8
21-4T4 T/Q 4 #8 4 #22D
23-6 T/Q 6 #8
25-7 T/Q 2 #8 97 #22D
25-8 T/Q 8 #8
25-17 T/Q 6 #8 36 #22D
25-20 T/Q 3 #8 13 #16 10 #20 4 #12
25-46 T/Q 2 #8 4 #16 40 #20
Note 1: Size #8 Twinax/Quadrax (T/Q) Cavities are Anti-Rotational Note 2: Size #8 Twinax/Quadrax contact cavities are common ground to the connector shell with a ground resistance of 10 milliohms maximum or insulated from common ground. Consult factory for details, please specify preference (common ground or insulated). Note 3: Mixed signal contacts are insulated from common ground. Consult factory for unique grounding and or filtering requirements. Note 4: Use removal tool M81969/14-12 to remove size 8 contacts.
Sabritec provides specialty, enhanced performance connectors and cable assemblies and as such does not currently offer circular, rack and panel, or D-subminiature connectors that are listed on military standard Qualified Products Lists (QPL) per applicable detail specification sheets. Sabritecs connectors are fully intermateable with applicable QPL products and meet the applicable requirements of all military standards listed in this catalog.
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Pg. 9
Size 10 Quadrax /Twinax Contacts for MIL-DTL-38999

(.825) ALIGNMENT KEY

1 2 4
ALIGNMENT KEY
Part Number
(.174)
Cable Type
Cable
018835-2100
(.031) (.342) .212 MAX AFTER CRIMP
Differential Quadrax 540-1229-000
(1.110) ALIGNMENT KEY

4 3 1 2
ALIGNMENT KEY
Part Number
Cable Type
Cable
018935-2100
.215
MAX
Differential Quadrax 540-1229-000
(.031)
(.625)
.212 MAX AFTER CRIMP
(.825) ALIGNMENT KEY ALIGNMENT KEY
Part Number
(.174)
Cable Type
Cable
018834-2100
(.031) (.342) .212 MAX AFTER CRIMP
Differential Twinax
540-1210-000
(1.110) ALIGNMENT KEY ALIGNMENT KEY
Part Number
Cable Type
Cable
018934-2100
.215
MAX
Differential Twinax
540-1210-000
(.031)
(.625)
.212 MAX AFTER CRIMP
Pg. 10
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Size 10 PC Tail Contact and Insert Arrangements

Size 10 PC Tail Receptacle
.195 2X .035 MIN 2X .025 MIN C L
C L .060 (TYP)
QUADRAX MOUNTING HOLE

(RECOMMENDED)
100 OHM
.195
2X .035 MIN 2X .025 MIN
C L
Consult Factory for Sabritec P/N & Layout

(Quadrax/Twinax Contact Included)
C L .085
TWINAX MOUNTING HOLE

(RECOMMENDED)
100 OHM
Size 10T/QX Twinax/Quadrax Contact Layouts For Standard MIL-DTL-38999 Shells
9-1
13-2
15-3
17-4
25-12
SIZE 8 SIZE 10 SIZE 16
CUSTOM
21-8
19-6
Notes: Arrangements are unique Sabritec layouts designed for MIL-DTL-38999 connector formats Twinax/Quadrax contact cavities are common ground to the connector shell Size 10 Twinax/Quadrax (T/QX) cavities are anti-rotational To remove Size 10 Twinax/Quadrax contacts use removal tool M81969/14-05
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Pg. 11
MIL-DTL-38999/III Quad Insert Plug 150 Ohm

MIL-DTL-38999 Size 11 Pin Insert Quad Plug to Plug Cable Assembly
Y 1 2 3 4 5 6 Polarization N A B C D E
Y = Connector Polarization XXX = Cable Length in Inches
Part Number
Cable Type
Cable
02990Y-2XXX Differential Quad 02990Y-3XXX Differential Quad
540-1138-000 540-1143-000
MIL-DTL-38999 Size 11-4 Connector Saver Quad Configuration

Part Number 013500-4100 013500-4101 013500-4102 013500-4103 013500-4104 013500-4105 Polarization N A B C D E
3/4-.1P-.3L-TS
BAND-RED FULLY MATED INDICATOR
4 1 2
2.00 MAX
"Y"
POL
RECEPTACLE SOCKET
PLUG PIN
4 3
1 2
.150
(TYP)
.075
(TYP)
INSERT CAVITY
MIL-DTL-38999 Size 25 Four Way Socket Insert Quad Plug

Part Number
Cable Type
Cable
01340Y-2000 01340Y-2001
Differential Quad Differential Quad
540-1138-000 540-1143-000
Y = Connector Polarization
Please specify cable length when ordering
Box Mount Receptacle Pin Insert 25-8 PT* to 8 R/A Twinax Cables to Open Lead
(1.812)
1 5/8-.1P-.3L-2A TRIPLE START THD .650 MAX .100 MAX
Y 1 2 3 4 5 6
Polarization N A B C D E
(Y Pol) 4X 1.500 (1.812) MASTER KEYWAY 25-8 PT* ARRANGEMENT PER MIL-STD-1560 8 PIN TWINAX CAVITIES 2x #4-40 SCREW
Part Number * Connector Receptacle is supplied fully loaded with twinax pin contacts terminated to differential pair twinax cable
to open lead (all cavities included).
Cable Type
Cable
02370Y-1XXX Differential Twinax
540-1099-000
Y = Connector Polarization XXX = Cable Length in Inches Please specify cable length when ordering Pg. 12 www.sabritec.com
Rugged D-Sub Part Connectors

High impedance D-Sub connectors are designed to ground the outer shield of a twinax or quadrax contact directly to the shell of the connector. A multi-finger ground spring, fixed around the shell provides a multi-point contact engagement for superior EMI shielding. The result is an extremely low contact resistance when measured from the contact outer body to the connector flange. These connectors provide low RF noise and high durability of up to 1,000 mating cycles. Sabritec connectors meet or exceed all requirements of MIL-STD-202 for shock and vibration. Offered with 100 ohm quadrax and/or differential pair twinax contacts. Consult factory when other impedances are required. The size 10 contacts are 30% smaller package size than standard size 9 for tight space constraints. These contacts offer the same performance in a much smaller package size.
Rugged D-Sub Part Number Description Code

RDC9 - 2 - C - P - S
PREFIX: RDC9 - Rugged D-Sub Sz 9 RDC10 - Rugged D-Sub Sz 10 INSERT ARRANGEMENTS: 2, 4, 6, 8, 10, 12, 16 or 21 Way (Size 9) 2, 3, 4, 5, 6, 7, 8, 10, 12, 16, 20 Way (Size 10) PLATING: C - Cadmium (Yellow Chromate) N - Electroless Nickel
* Removable Size 9 Quadrax/Twinax Contacts Require Removal Tool SIR-027 (ordered separately)
3.540 REF
CONTACT TERMINATION: S - Straight RA - Right Angle P - PC Tail C - Crimp CONTACT TYPE: P - Pin S - Socket
* Removable Size 10 Quadrax/Twinax Contacts Require Removal Tool SIR-047 (ordered separately)
(3.540)
(.267) (.750)
(.227) (.750)
PLUNGER HANDLE EXTRACTION TOOL BODY
PLUNGER HANDLE EXTRACTION TOOL BODY
Removal Tool SIR-027
Size 10 Insert Arrangements

8 Way 2 Way
2 1
3 Way
3 2 1 4
4 Way
3 2 1 5 4
5 Way
3 2 1 6 5
6 Way
4 3 2 1 7 6 5
7 Way
4 3 2 1
10 Way
5 4 3 2 1 6 5
12 Way
4 3 2 1 8 7 6 5
16 Way
4 3 2 1 10 9 8 7
20 Way
6 5 4 3 2 1
10
12
11
10
16
15
14
13
12
11
10
20
19
18
17
16
15
14
13
12
11
Size 9 Insert Arrangements

2 Way
2 1 4
4 Way
3 2 1 6 5
6 Way
4 3 2 1 4
8 Way
3 2 1 5
10 Way
4 3 2 1 6 5
12 Way
4 3 2 1
10
12
11
10
16 Way
8 7 6 5 4 3 2 1 10 9 8 7
21 Way
6 5 4 3 2 1
16
15
14
13
12
11
10
21
20
19
18
17
16
15
14
13
12
11
Please consult factory for environmentally sealed and backshell connectors.

www.sabritec.com Pg. 13
Size 10 Rugged D-Sub Shells

Size 10 Quadrax/Twinax D-Sub Plug
Part Number 012700-0002
"H"
Contacts 2 3 4 5 6 7 8 10 12 16 20
A 1.175 1.425 1.675 1.925 2.175 2.425 1.840 2.090 2.340 3.165 3.665
B .410 .410 .410 .410 .410 .410 .655 .655 .655 .700 .700
C .900 1.150 1.400 1.650 1.850 2.150 1.565 1.815 2.065 2.715 3.312
D .340 .340 .340 .340 .340 .340 .565 .565 .565 .565 .565
E .550 .800 1.050 1.300 1.550 1.800 1.215 1.465 1.715 2.215 2.715
F #2-56 #2-56 #4-40 #4-40 #4-40 #4-40 #4-40 #4-40 #4-40 #6-32 #6-32
.100 .400 .100 .400 .100 .400 .100 .400 .100 .400 .100 .400 .100 .400 .100 .400 .100 .400 .150 .350 .150 .350
012700-0003 012700-0004 012700-0005
"G"
(.400)
2X JACK SCREW
012700-0006
"F" "E"
EMI SPRING THREAD
012700-0007 012700-0008 012700-0010 012700-0012
"A"
"B"
"D"
012700-0016 012700-0020
"C"
contacts are sold separately
Size 10 Quadrax/Twinax D-Sub Receptacle Cable Mount

"A"
Part Number
"B" "D"
Contacts 2 3 4 5 6 7 8 10 12 16 21
A 1.175 1.425 1.675 1.925 2.175 2.425 1.840 2.090 2.340 3.165 3.665
B .410 .410 .410 .410 .410 .410 .655 .655 .655 .700 .700
C .900 1.150 1.400 1.650 1.850 2.150 1.565 1.815 2.065 2.715 3.312
D .350 .350 .350 .350 .350 .350 .575 .575 .575 .575 .575
E .560 .810 1.060 1.310 1.560 1.810 1.225 1.475 1.725 2.225 2.725
F #2-56 #2-56 #4-40 #4-40 #4-40 #4-40 #4-40 #4-40 #4-40 #6-32 #6-32
J .565 .815 1.065 1.315 1.565 1.815 1.230 1.480 1.730 2.230 2.730
K .375 .375 .375 .375 .375 .375 .600 .600 .600 .600 .600
012800-0002 012800-0003
"C"
012800-0004 012800-0005 012800-0006

(.400)
2X JACK POST "F" THREAD
"E"
(.500)
(.375)
012800-0007 012800-0008 012800-0010 012800-0012
(.100)
(.400)
C
2X (.090) FOR JACK SCREW #2-56 2X (.125) FOR JACK SCREW #4-40 2X (.150) FOR JACK SCREW #6-32
012800-0016
K
012800-0020
(R .062) 4X
PANEL CUTOUT
Size 10 Quadrax/Twinax D-Sub PC Tail Mount

"A"
"B"
"D"
(.125) .250 (TYP)
"C"
"F"
"E"
(.025) (.375) 4X (.019)
(.400)
Part Number
(.075) (.150)
(.075)
Contacts 3 4 5 6
A 1.425 1.675 1.925 2.175
B .410 .410 .410 .410
C 1.150 1.400 1.650 1.850
D .350 .350 .350 .350
E .810 1.060 1.310 1.560
F #2-56 #4-40 #4-40 #4-40
G 1.000 1.250 1.500 1.750
"G"
(.200)
012800-1003 012800-1004 012800-1005 012800-1006
(.160) (TYP)

Pg. 14 www.sabritec.com
Size 10 Twinax Contacts for Rugged D-Sub Connectors

(1.065) (.050) ALIGNMENT KEY

2 1
ALIGNMENT KEY
(.163)
SNAP RING
(.227)
.197 HEX
Part Number
Cable Type
Cable
018834-8100
Differential Twinax
540-1210-000
For use in P/N: 012800-0002 thru 0020

1 2
ALIGNMENT KEY
(.163)
SNAP RING
(.227)
.197 HEX
Part Number
Cable Type
Cable
018934-8100
Differential Twinax
540-1210-000
For use in P/N: 0127000-0002 thru 0020
Size 10 Right Angle PC Tail Twinax Contact 100 Ohm

(.761)
(.318)
2X .024 MIN
(.125) 2X (.019) 4X (.028)

.075
4X .160
PRINTED CIRCUIT
4X .033 MIN
.160 (TYP) .075 (TYP)
P/N: 018817-1016 For use in P/N: 012800-1003 thru 1006

Size 10 Quadrax Contacts for Rugged D-Sub Connectors

4 3 1
ALIGNMENT KEY
(.163)
2
SNAP RING
(.227)
.197 HEX
Part Number
Cable Type
Cable
018835-8100
Differential Quadrax
540-1229-000
For use in P/N: 012800-0002 thru 0020

1 2 4
ALIGNMENT KEY
(.163)
3
SNAP RING
(.227)
.197 HEX
Part Number
Cable Type
Cable
018935-8100
Differential Quadrax
540-1229-000
For use in P/N: 012700-0002 thru 0020
Size 10 Right Angle PC Tail Quadrax Contact 100 Ohm

(.761)
4 3 1 2
(.318) (.125) 4X (.019)

4X .060
4X .024 MIN 4X .160
4X .033 MIN
4X (.028)
PRINTED CIRCUIT
.160 (TYP) .060 (TYP)
P/N: 018817-1015
Size 9 Rugged D-Sub Connectors

Size 9 Quadrax/Twinax D-Sub Plug
Part Number 012700-2002
"H"
Contacts 2 4 6 8 10 12 16 21
A 1.325 1.925 2.525 2.300 2.600 2.900 3.600 4.350
B .450 .450 .450 .750 .750 .750 .750 .750
C 1.050 1.650 2.250 1.900 2.200 2.550 3.150 3.900
D .380 .380 .380 .625 .625 .625 .625 .625
E .700 1.300 1.900 1.450 1.750 2.050 2.650 3.400
F #2-56 #4-40 #4-40 #4-40 #4-40 #6-32 #6-32 #6-32
.100 .400 .100 .400 .100 .400 .100 .400 .100 .400 .150 .350 .150 .350 .150 .350
012700-2003 012700-2058
"G"
012700-2004 012700-2059
2X JACK SCREW
(.400)
"F" "E"
EMI SPRING
THREAD
012700-2060 012700-2005 012700-2006
"A"
Contacts are sold separately

"B" "D"
"C"
Size 9 Quadrax/Twinax D-Sub Receptacle Cable Mount

"A"
Part Number 012800-3002 012800-3003 012800-3058
Contacts 2 4 6 8 10 12 16 21
A 1.325 1.925 2.525 2.300 2.600 2.900 3.600 4.350
B .450 .450 .450 .750 .750 .750 .750 .750
C 1.050 1.650 2.250 1.900 2.200 2.550 3.150 3.900
D .390 .390 .390 .635 .635 .635 .635 .635
E .710 1.310 1.910 1.460 1.760 2.060 2.660 3.410
F #2-56 #4-40 #4-40 #4-40 #4-40 #6-32 #6-32 #6-32
J .715 1.315 1.915 1.465 1.765 2.065 2.665 3.410
K .415 .415 .415 .415 .415 .660 .660 .660
"B"
"D"
"C"
012800-3004 012800-3059
(.400)
"E"
(.500)
.375
012800-3060 012800-3005
(.100)
012800-3006
(.400)

C
2X (.090) FOR JACK SCREW #2-56 2X (.125) FOR JACK SCREW #4-40 2X (.150) FOR JACK SCREW #6-32
K
(R .062) 4X
PANEL CUTOUT;
Size 9 Quadrax/Twinax D-Sub PC Tail Mount

"A"
"B"
"D"
(.125) (TYP) .150
.300 (TYP)
"C"
"E"
(.025)
(.400)
(.375)
2X #2-56 UNC-2B THREAD .200 MIN
(.020) TYP
(.075)
(.150)
"G"
(.075)
Part Number 012800-1000 012800-1001
Contacts 2 4
A 1.325 1.925
B .450 .450
C 1.050 1.650
D .390 .390
E .710 1.310
F #2-56 #4-40
G .900 1.500
(.200)
(.200) TYP

Size 9 Twinax Contacts for Rugged D-Sub Connectors

(1.065)
ALIGNMENT KEY
Part Number
Cable Type
Cable
019234-2002
(.203)
Differential Twinax Flexible Twinax Flexible Twinax
540-1167-000 540-1161-000 540-1086-000
019234-2017
SNAP RING (.267) .231 HEX AFTER CRIMP
019234-2018
For use in Size 9 Quadrax/Twinax D-Sub Receptacle P/N: 012800-30XX
(1.150)
1 2
ALIGNMENT KEY
Part Number
Cable Type
Cable
019134-2002 019134-2017 019134-2018

Differential Twinax Flexible Twinax Flexible Twinax
540-1167-000 540-1161-000 540-1086-000
(.203)
SNAP RING
(.267)
For use in Size 9 Quadrax/Twinax D-Sub Plug P/N: 012700-20XX
Size 9 Twinax Pin Contact PCB Mount 100 Ohm

(.975)
ALIGNMENT KEY 2 1 ALIGNMENT KEY (.150) 45 (TYP) (.203) 2X (.020) SNAP RING (.267) C L 2X .025 MIN 2X (.0615) (.250) 4X .035 MIN
MOUNTING HOLE
P/N: 019217-0000 For use in Size 9 Quadrax/Twinax D-Sub Receptacle P/N: 012800-30XX
Size 9 Right Angle PC Tail Twinax Contact 100 Ohm

(.250)
(.775)
1 (.203) (.358) 4X (.200) 4X .033 MIN
2X .025 MIN (.125)
(.123)
2X (.020) 4X (.028)
P/N: 019217-1000 For use in Size 9 Quadrax/Twinax D-Sub PC Tail Mount P/N: 012800-1001 and -1002
www.sabritec.com
MOUNTING HOLE
Pg. 18
Size 9 Quadrax Contacts for Rugged D-Sub Connectors

(1.065)
4 1 2
ALIGNMENT KEY
(.203)
Part Number
Cable Type
Cable
019235-8000
SNAP RING
Differential Quad
540-1183-000
(.267)
For use in Size 9 Quadrax/Twinax D-Sub Receptacle P/N: 012800-30XX
(1.150)
1 2 4
ALIGNMENT KEY
Part Number
(.203)
Cable Type
Cable
019135-8000
SNAP RING
Differential Quad
540-1183-000
(.267)
For use in Size 9 Quadrax/Twinax D-Sub Plug P/N: 012700-20XX
Size 9 Quadrax Pin Contact PCB Mount 100 Ohm

(.975)
.050 ALIGNMENT KEY
4 3 1 2
ALIGNMENT KEY
(.150) 4X (.020) 45 (TYP) C L
.250 4X .035 MIN 4X .025 MIN
(.203)
C L SNAP RING (.267)
.0435 (TYP)
MOUNTING HOLE
P/N: 019217-2006 For use in Size 9 Quadrax/Twinax D-Sub Receptacle P/N: 012800-30XX
Size 9 Right Angle PC Tail Quadrax Contact 100 Ohm

(.775)
4 3
1 2
(.358)
4X .033 MIN 4X (.028) 4X (.020) 4X .087 .200 TYP
P/N: 019217-1001 For use in Size 9 Quadrax/Twinax D-Sub PC Tail Mount P/N: 012800-1001 and -1002
(.125)
4X .025 MIN .200 (TYP) ( .250)
MOUNTING HOLE
4X (.050)
www.sabritec.com
Pg. 19
Rugged D-Sub/Firewire 1394b Connectors
Rugged D-Sub Twinax/Signal PC Tail Receptacle

(2.150)
Rugged D-Sub Twinax/Signal Plug
(.335)
4X TWINAX: REMOVABLE
(.120)
(.745)
(.490)
(2.400)
(2.400)
1 8 14
2 9 15
3 10 16
4 11 17
5 12
6 13 19
21
A B A B
22
A B
23
A B
24
24
23
B A B A
22
B A
21
B A
7 13 20
6 12 19
5 11 18
4 10 17
3 9 16
2 8 15
18
20
(.450)
(.450)
14
(2.150)
P/N: 013317-3030
4 #10 Twinax Contacts 20 #22 Signal Contacts
P/N: 013332-2012
4 #10 Twinax Contacts 20 #22 Signal Contacts
Firewire 1394b Straight Twinax Plug With Jackposts

(1.200)
Firewire 1394b Right Angle Twinax Receptacle With Jackposts

(1.250) (.875)
(.400)
(.800)
(.150)
(1.200)
(1.825)
KEY, ALIGNMENT
2X EMI SPRING
(.875)
(1.825)
2X KEYWAY, ALIGNMENT
2
(.430) (.450)
2 1
6
2 1
1
3
6
1 2
2
1 2
(.550)
(.380)
(.125)
(1.550)
(1.550)
P/N: 012700-2007
2 #9 Twinax Contacts 2 #16 Power Contacts 2 #20 Signal Contacts
P/N: 012800-1002
2 #9 Twinax Contacts 2 #16 Power Contacts 2 #20 Signal Contacts
Please consult factory for environmentally sealed connectors and associated backshell accessories.
Twinax 21 Position Backplane Ethernet Connectors

In standard VME cards for low data rate signaling, connectors are widely available to carry non-shielded signaling for the VME bus from the interface via motherboard to daughter card assembly designated as I/O plug-in modules. The industry standard defines these connectors typically as P1 and P3 connectors. Sabritec has taken the standard housing configuration of the P1 & P3 mounting dimensions while incorporating true differential pair contacts within the P1 & P3 dimensional constraints. Data sampling rates exceeding 2 Gbits/second can be driven via matched impedance differential pair interconnections for board-to-board high speed data transfer as well as blind mate I/O plug in modular applications. Sabritec's P1 connector housing contains 21 position true differential pair blind mate contacts allowing board designers to carry high density differential pair signals from the LRU via motherboard to daughter-card plug in modules with a single connector P1 type housing. This allows for the use of standard VME bus architecture cages for high speed fibre channel connection.
Right Angle Twinax Receptacle 21 Position (Blind Mate PCB Interconnects) 150 Ohm
EMI SPRING GROUND SPACER ALIGMNENT BACKSHELL (COVER)
(.595)
(.726)
(4.200)
EMI SPRING GROUND
P/N: 029917-1015 Mates with P/N: 029912-1015
.150 (TYP)
(.726)
(.606)
(.540)
3.850
Right Angle Twinax Plug Housing 21 Position (Blind Mate PCB Interconnects) 150 Ohm
2X SCREW MNT. & ALIGN.
MOTHER BOARD
2X #4-40 CLINCH NUT
(.175) (.400)
(4.200)
P/N: 029912-1015
(.150)
(.606)
(1.290)
(3.850)
Size 5 Right Angle Twinax Cable Pin Contact 150 Ohm

Part Number Cable Type Cable Contacts Dim X
019912-1103 019912-1305 019912-1102 019912-1304
Differential Twinax Differential Twinax Differential Twinax Differential Twinax
540-1099-000 540-1114-000 540-1099-000 540-1114-000
Near Row Near Row Far Row Far Row
0.905 0.905 1.230 1.230
For use in 029912-1015
www.sabritec.com
Pg. 21
Twinax 21 Position Backplane Ethernet Connectors

Right Angle Twinax Receptacle 21 Position (Blind Mate PCB Interconnects) 100 Ohm
EMI SPRING GROUND SPACER ALIGMNENT
(.518)
(.645)
(3.350)
EMI SPRING GROUND
(.645) 21X TWINAX (.295) .150 (TYP)
GROUND SPRING
(.170)
(.560)
(.490)
(.265) 3.050
(.253)
P/N: 010017-1000
Straight Twinax Plug Housing 21 Position (Blind Mate PCB Interconnects) 100 Ohm
2X SCREW MNT. & ALIGN.
2X #4-40 CLINCH NUT
MNT/BRACKET
.175.010
(.850)
(.550)
(.325)
2X (.070) PIN ALIGNMENT
(.500)
(.560)
(3.050) (.850)
(3.350)
P/N: 010034-0000

(.780)
Part Number
(.157)
Cable Type
Cable
018834-0000 018834-0001
Differential Twinax Flexible Twinax
540-1153-000 540-1161-000
1X PIN ALIGNMENT
SNAP RING
1X .050 ALIGNMENT
For use in 010034-0000
* To remove size 10 Twinax contacts use removal tool SIR-017

Micro Quadrax and Twinax Connectors

Micro Quadrax Connectors Micro quadrax connectors are designed for differential pair matched impedance applications utilizing quadrax cable consisting of four wires where the diagonal pair of conductors forms a differential twinax pair. These connectors have a low impedance ground shield and are ideal for Ethernet (100 and 1000 Base-T), IEEE 1394 Firewire, USB, DVI and Infiniband applications with 100 Ohm differential impedance. The micro quadrax connectors maintain the signal to shield impedance throughout the mated connector pair (quad configuration applications exceeding 1 Gbit/sec) and are available in threaded versions including straight and right angle cable mount and PCB mount configurations. Micro Twinax Connectors The Micro Twinax line features matched impedance miniaturized connectors that provide the user with controlled impedance and tightly spaced PCB footprint spacing. These connectors are available in true differential twinax packages with NDL, SMA, and Micro D size constraints. The NDL Micro Twinax Series is offered in threaded and quick disconnect styles and are 25% smaller in diameter than SMA coaxial connectors. The quick disconnect version has a diameter of .250 max and the threaded version has .250 Hex coupling nut. These connectors replace the standard NDL Triax series for higher speed balanced Twinax applications. These connectors are applicable for High-Speed Ethernet (100 and 1000 Base-T), Fibre Channel (>1 GBit/sec), IEEE 1394 Firewire , USB, DVI and Infiniband applications with 100 or 150 Ohm differential pair impedance. Mechanical & Environmental Specifications
Temperature Rating Corrosion Shock Vibration Thermal Shock Durability Coupling Nut Torque (threaded) Recommended Mating Torque (threaded) Engagement/ Disengagement Force (Quick Disconnect) Dielectric Withstanding Voltage Insulation Resistance Contact Current Rating Data Rates Differential Pair Cable Impedance Signal to Shield Cable Impedance Shell & Inner Contacts -55C to + 125C MIL-STD-202 Method 101 Test Condition B MIL-STD-202 Method 213 Test Condition B MIL-STD-202 Method 204 Test Condition B MIL-STD-202 Method 107 Test Condition B 500 Mate/Unmate cycles min. 2.3 in-lbs min. 2.5 in-lbs
3 lbs max/3 to 5 lbs
Electrical Specifications
250 VDC max 5,000 Mega-Ohms min. @ 100 VDC 3.0 Amps max. >1 Gbits/sec 150 Ohm + 15 Ohm 100 Ohm + 10 Ohms 75 Ohm + 10 Ohm 50 Ohm + 7 Ohms
Material & Finishes

Brass per ASTM-B16, alloy UNS C36000 or BeCu per ASTM-B196, alloy UNS C17200, C17300 303 CRES per ASTM-A582 Gold plate per MIL-DTL-45204, Type II, Class 1 PTFE per ASTM-D1710 or ULTERM 1000 Silicone Rubber per A-A-59588
Insulators Gasket/Seal
All specifications subject to change without notice.
Micro Quadrax
Twinax Micro-D Size
Twinax NDL Threaded and Quick Disconnect
Micro Twinax NDL Quick Disconnect www.sabritec.com
Micro Twinax NDL Threaded Pg. 23
Micro Quadrax Connectors

Micro Quadrax Plug 100 Ohm
1.450 MAX
ALIGNMENT KEYWAY
Part Number
Cable Type
Cable
012735-2013
(.231) HEX
Differential Quad
540-1183-000
.400 MAX
5/16-32 UNEF-2B
Micro Quadrax Right Angle PCB Mount Receptacle 100 Ohm

(.375)
ALIGNMENT KEY
(.325)
(.375) 4X (.200)
4X (.025) MIN
(.400)
4X (.0785)
4X (.150)
4X (.035) MIN
P/N: 012817-1000
Micro Quadrax Straight Bulkhead Mount PCB Jack

ALIGNMENT KEY .312-32 UNEF-2A 1 2 4 3 (.500) .125 PANEL
MAX
(.075)
(.437 HEX)
4X .033 MIN .133 MIN 4X (.200) .317 MIN 4X .025 MIN PCB LAYOUT MOUNTING "D" HOLE
(.150) (.505)
4X (.200)
4X (.0785)
LOCK WASHER
4X (.020) 4X (.028)
P/N: 012817-5001
Micro Quadrax Right Angle Bulkhead Mount PCB Jack

(.850) ALIGNMENT KEY .312-32 UNEF-2A
1 2 4 3
(.500) .125 PANEL

MAX
(.065) ( .250) (.437) HEX
(.400)
LOCK WASHER .133 MIN

MAX
(.150)
(.015) 4X .033 MIN 4X (.200) 4X (.0785) 4X .029 PCB LAYOUT

MIN
4X .030
2X (.025)
3 4
.317 MIN
P/N: 012817-5003
MOUNTING "D" HOLE
4X (.0785)
Micro Quadrax Straight PCB Jack

ALIGNMNET KEY (.385) .312-32 UNEF-2A 1 2 4 3 (.075) (.200) (.385) 4X (.200) 4X .033 MIN
(.150)
(.200)
(.0785) 4X .025 MIN
4X (.020) 4X (.028)
(.0785) PCB LAYOUT
P/N: 012817-2000
www.sabritec.com
Pg. 24
Micro Twinax Quick Disconnect NDL Size Package

Micro Twinax Quick Disconnect NDL Plug 100 and 150 Ohm
(.700) ALIGNMENT KEYWAY (.440) SHRINK SLEEVE #1 #2
Part Number
Ohms
Cable Type
Cable
014034-2049 014034-2050 014034-2051
100 100 100 150
Differential Twinax Flexible Twinax Differential Twinax Differential Twinax
540-1153-000 540-1161-000 540-1167-000 540-1099-000
.250 MAX DIAMOND KNURL
014034-2052
Micro Twinax Quick Disconnect NDL Bulkhead Mount Jack 100 and 150 Ohm
(.505)
.100 PANEL KEY ALIGNMENT .375 HEX
MAX
(.300)
Part Number
SHRINK SLEEVE
Ohms
Cable Type
Cable
.235
MIN
014134-5023 014134-5024 014134-5025 014134-5026
100 100 100 150
540-1153-000 540-1161-000 540-1167-000 540-1099-000
#2
#1
.250 MIN
MOUNTING "D" HOLE .250-36 UNS-2A .312 HEX NUT LOCK WASHER
Micro Twinax Quick Disconnect NDL Jack Straight PCB Mount 100 and 150 Ohm
KEY, ALIGNMENT 4X (.289) 4X .010 (.150) 6X
4X .030 MAX
2X .020 (100 OHM) 2X .012 (150 OHM)
Part Number
#2
Impedance
(.187)
#1
#1
#2
4X (.100)
014117-2023 014117-2024
(.050) .033 MAX 4X
100 Ohms 150 Ohms
2X .020 (100 OHM) 2X .012 (150 OHM)
PCB LAYOUT
Micro Twinax Quick Disconnect NDL Right Angle PCB Mount 100 and 150 Ohm
ALIGNMENT KEY (.440)
#2 #1
(.249)
4X .033 MIN (.150) 4X (.100)
Part Number
Impedance
2X .025 MIN (100 OHM) 2X .016 MIN (150 OHM) (.050)
014117-1037 014117-1038
100 Ohms 150 Ohms
#1 #2
.187)
PCB LAYOUT
4X .030 MAX
2X .020 (100 OHM) 2X .012 (150 OHM)
Micro Twinax Quick Disconnect NDL Right Angle Plug 100 and 150 Ohm
ALIGNMENT KEYWAY (.600)
.264)
#1 #2
.250 MAX
Part Number
Ohms
Cable Type
Cable
014034-1027
.700 MAX
100 100 100 150
540-1153-000 540-1161-000 540-1167-000 540-1099-000
DIAMOND KNURL
014034-1028 014034-1029 014034-1030
HEAT SHRINK SLEEVE
www.sabritec.com
Pg. 25
Micro Twinax Threaded NDL Size Package

Micro Twinax Threaded NDL Straight Cable Plug 100 and 150 Ohm
(.030) (.700) (.325) SHRINK SLEEVE (135)
#2 #1
Part Number
Ohms
Cable Type
Cable
014034-2045 014034-2046 014034-2047 014034-2048
100 100 100 150
540-1153-000 540-1161-000 540-1167-000 540-1099-000
ALIGNMENT KEYWAY 2X .190-32 UNF-2B .250 HEX COUPLING NUT
Micro Twinax Threaded NDL Bulkhead Mount Jack 100 and 150 Ohm
(.505) .125 PANEL MAX .375 HEX (135) #1 #2 .250 MIN .190-32 UNF-2A .250-36 UNS-2A THD .312 HEX NUT LOCK WASHER (.300)
Part Number
SHRINK SLEEVE .235 MIN
Ohms
Cable Type
Cable
MAIN KEY
014134-5018 014134-5019 014134-5020 014134-5021
100 100 100 150
540-1153-000 540-1161-000 540-1167-000 540-1099-000
KEY
MOUNTING "D" HOLE
Micro Twinax Threaded NDL Straight Jack 100 and 150 Ohm PCB Mount
ALIGNMENT KEY 2X (135) #1 #2 (.290) (.150) 2X .020 (100 OHM) 2X .012 (150 OHM) (.100) 4X 4X .033 MIN
Part Number
Impedance
014117-2020
2X .025MIN. (100 OHM) 2X .016MIN. (150 OHM) (.187) .190-32 UNF-2A THD 4X .030 MAX PCB LAYOUT (.050)
100 Ohms 150 Ohms
014117-2021
Micro Twinax Threaded NDL Right Angle Jack 100 and 150 Ohm PCB Mount
(.440) (135) # #2 1 ALIGNMENT KEY 2X (.249) 4X .035 MIN (GROUND) 4X (.100) (.150) 2X .025 MIN (100 OHM) 2X .016 MIN (150 OHM) (.050) .190-32 UNF-2A THD PCB LAYOUT
#2 #1
Part Number
Impedance
014117-1030 014117-1031
100 Ohms 150 Ohms
.187)
4X .030 MAX
2X .020 (100 OHM) 2X .012 (150 OHM)
Micro Twinax Threaded NDL Right Angle Plug 100 and 150 Ohm
Part Number
MAIN KEYWAY .250 HEX COUPLING NUT .190-32 UNF-2B (135)
#2 #1
Ohms
Cable Type
Cable
014034-1020
.325 (.625)
100 100 100 150
540-1153-000 540-1161-000 540-1167-000 540-1099-000
014034-1021 014034-1022 014034-1023
.295
MAX
.250)
KEYWAY
(.625)
Pg. 26
www.sabritec.com
Micro Twinax SMA Size Twinax Connectors

Micro Twinax SMA Size Plug 100 or 150 Ohm Matched Impedance
KEYWAY ALIGNMENT
(1.200)
Part Number
Ohms
Cable Type
Cable
014034-2004
2 1
100 100 100 150 150
Differential Twinax Flexible Twinax Flexible Twinax Differential Twinax Differential Twinax
540-1153-000 540-1161-000 540-1086-000 540-1099-000 540-1114-000
014034-2010 014034-2015
M7-.75-5H THREAD .312 HEX
014034-2003 014034-2009
Micro Twinax SMA Size Straight Jack 100 or 150 Ohm Matched Impedance
.315 KEY ALIGNMENT
MAX
(.350)
(.150) (.010) 2X ( .018) (.100) 4X .020 MIN
#1
#2
(.100) 2X .020 MIN 4X .015 MAX ( .125) (.070)
M7-.75-4H THREAD
Part Number
Impedance
014117-2003 014117-2002
100 Ohms 150 Ohms
Micro Twinax SMA Right Angle Jack Straight PCB Mount 100 or 150 Ohm Matched Impedance
KEY ALIGNMENT (.489)
(.150) #1 #2 (.345) (.205) (.150)
4X .033 MIN
2X .023 MIN (.010) (.150) (.070) PRINTED CIRCUIT
#1 #2
( .250)
M7-.75-4H THD
2X ( .018)
4X .030 MAX
Part Number
Impedance
014117-1004 014117-1005
www.sabritec.com
100 Ohms 150 Ohms

Pg. 27
Micro Twinax Micro-D Size Connectors

Micro-D Twinax Straight Plug 100 or 150 Ohm
(.607) (.242) (.150) (.130)
Part Number
(.230) (.250)
Ohms
Cable Type
Cable
014034-2006 014034-2005
100 150
540-1153-000 540-1099-000
Micro-D Twinax Straight Jack PCB 100 or 150 Ohm

2X (.015)
(.285)
4X .030 MAX (.300) (.070) (.150) 4X .033 MIN
Part Number
Impedance
014117-2005 014117-2004
100 Ohms 150 Ohms
(.210)
(.175)
(.150)
(.070)
4X (.010)
(.150)
2X .020 MIN PRINTED CIRCUIT
Micro-D Twinax Right Angle Plug 100 or 150 Ohm

(.440) (.242) (.300) (.230)
(.175) (.383)
Part Number
Ohms
Cable Type
Cable
014034-1002 014034-1001
100 150
540-1153-000 540-1099-000
Micro-D Twinax Right Angle Jack PCB Mount 100 or 150 Ohm Matched Impedance
(.440) 2X (.015) (.150) (.285) 2X .020 MIN (.150) 4X (.028) (.070) (.210) (.010) 4X .033 MIN
Part Number
Impedance
014117-1003 014117-1002
PRINTED CIRCUIT
100 Ohms 150 Ohms
(.075)
Pg. 28
www.sabritec.com
Micro-D Size 10 Twinax Contacts (MDTX)

Sabritec's Micro-D Twinax Connectors (MDTX) offer twinax blindmate assemblies fitted into a low-profile metalized Micro-D style shell. This series allows for modularity of PCB routing of high speed signaling capable of 100 Ohm differential pair matched impedance for IEEE 1394b firewire and gigabit Ethernet applications in a size 10 twinax contact. These connectors allow for maximum space utilization, ultra miniature size, high vibration capability and are extremely light weight and modular with true signal integrity. Insert arrangements are available in 2, 4, 6 and 8 way twinax assemblies with mixed signal and power contacts available in hybrid layouts. These connectors are available with locking post mechanisms or blind mate features. Please consult factory for unique hybrid layouts and custom shell configurations.
Size 10 Twinax Socket Contact 100 Ohm for MDTX Cable Mount Plug
(.825)
Part Number
Cable Type
Cable
018934-0002 Differential Twinax 018934-0003 Flexible Twinax 018934-0004 Differential Twinax
540-1153-000 540-1161-000 540-1167-000
Size 10 Twinax Pin Contact 100 Ohm for MDTX Cable Mount Receptacle
(.750)
Part Number
Cable Type
Cable
018834-0002 Differential Twinax 018834-0003 Flexible Twinax 018834-0004 Differential Twinax
540-1153-000 540-1161-000 540-1167-000
Cable Assembly Ordering Information

018934-0002 8 018834-0002 18
CONNECTOR #1
LENGTH IN INCHES
CABLE GROUP See Page 38 for cable group listings
CONNECTOR #2
Insert Arrangements
SHELL SIZE 1 SHELL SIZE 2 CUSTOM
Shell Dimensions
Shell Size 1 2 3 Contacts 2 4 6 8 A .845 1.285 1.765 2.205 B 1.070 1.510 2.040 2.480 C .600 1.040 1.480 1.920 D #2-56 #2-56 #4-40 #4-40 E .572 1.012 1.452 1.892
SHELL SIZE 3
SHELL SIZE 4
(3.450)
* Removable Twinax Contacts Require Removal Tool SIR-035 (ordered separately)
(.192) (.750) PLUNGER HANDLE EXTRACTION TOOL BODY
2X (.120) FOR JACK SCREW #4-40 2X (.092) FOR JACK SCREW #2-56
(.300)
(R .062) 4X
PANEL CUTOUT

Micro-D Twinax Connectors (MDTX)

MDTX Cable Mount Plug
(.320)
Part Number
Contacts
014034-0012 014034-0014 014034-0016 014034-0018
2 4 6 8
2X JACK SCREW "D" THREAD
(.300)
(.350)
(.261)
*Cable Mount Twinax Contacts Sold Separately

A
MDTX Cable Mount Receptacle

B
(.350) (.267)
2X JACK POST "D" THREAD
Part Number
Contacts
014134-0012
(.365)
2 4 6 8
(.450)
014134-0014 014134-0016 014134-0018
(.085)
(.155)
*Cable Mount Twinax Contacts Sold Separately
MDTX Receptacle With Straight PC Tail Twinax Pin Contact

B
(.267)
(.350)
Part Number
Contacts
014117-0012
2X #2-56 THREAD X .150
2 4 6 8
A
.220
(TYP)
014117-0014
.110
(TYP)
.050
(TYP)
014117-0016
.220
(.350)
014117-0018
(.200) .120 (.015)

.183
MIN
C
2X .034 (GROUND)
MIN
*PC Tail Twinax Contacts included
2X .020
.050
PCB Footprint
MDTX Receptacle With R/A PC Tail Twinax Pin Contact

B A
Part Number
(.360) (.267) (.670) (.475) .120
Contacts
014117-1112 014117-1114 014117-1116

(.025)
2 4 6 8
(.450) (.150) (.125) (.075)

.220 .110 .050
014117-1118
.1414
MIN 2X .025
2X .034 (GROUND)
MIN
2X #2-56 THREAD X .175
(TYP)
(TYP)
(TYP)
.050
*R/A PC Tail Twinax Contacts included

www.sabritec.com
PCB Footprint
Pg. 30
Dura Speed Quadrax/Twinax Contacts for MIL-DTL-38999

Sabritecs Dura Speed line offers true differential pair matched impedance Twinax and Quadrax contacts where the differential pair and signal to shield impedance is maintained throughout the connector pair. These rugged low insertion force/high mating cycle precision contacts are capable of withstanding a minimum of 6,000 mating cycles. All Dura Speed Quadrax (DSQ) and Twinax (DST) contacts are designed to fit Sabritec's standard cavities of existing connector formats for our high speed product lines which include MIL-DTL-38999, ARINC 600 and Rugged D-Subminiature. The innovative new line of ruggedized Twinax and Quadrax contacts are ideal for blind mate I/O plug in modular applications, board to board high speed data transfer applications exceeding 2 Gbits/second, as well as circular and rack and panel connector applications. For applications requiring a minimum of 10,000 mating cycles, Hypertacs Hyperboloid contacts are used for the center signal and outer body contacts for all Quadrax and Twinax contacts. Please consult Sabritec's applications engineering department for details.
MIL-DTL-38999 DSQ Size 8 Quadrax Pin Contact

Alignment Key (1.340)
Part Number
Cable Type
Cable
019635-8023 Differential Quadrax

(.031) (.517)
540-1183-000
MIL-DTL-38999 DSQ Size 8 Quadrax Socket Contact

(1.450) Alignment Key (.628)
Part Number
Cable Type
Cable

(.031)
540-1183-000
MIL-DTL-38999 DST Size 8 Twinax Pin Contact

Alignment Key (1.340)
Part Number
Cable Type
Cable
019634-8023 Differential Twinax

(.031) (.517)
540-1167-000 540-1161-000
019634-8045 Flexible Twinax
MIL-DTL-38999 DST Size 8 Twinax Socket Contact

Part Number
Cable Type
Cable
019534-8023 Differential Twinax 019534-8045 Flexible Twinax

(.031)
540-1167-000 540-1161-000
www.sabritec.com
Pg. 31
Size 8 Dura Speed Contacts for ARINC 600

Size 8 DSQ Pin Contact for ARINC 600
Alignment Key
(1.340)
Part Number
Cable Type
Cable

(.031) (.510)
540-1183-000
Size 8 DSQ Socket Contact for ARINC 600
Part Number
Cable Type
Cable

(.031)
540-1183-000
Size 8 DST Pin Contact for ARINC 600
Alignment Key
(1.340)
Part Number
Cable Type
Cable

(.031) (.510)
540-1167-000 540-1161-000
Size 8 DST Socket Contact for ARINC 600
Part Number
Cable Type
Cable

(.031)
540-1167-000 540-1161-000
Pg. 32
www.sabritec.com
Dura Speed Size 9 Contacts for Rugged D-Sub Connectors

Size 9 DSQ Pin Contact for Rugged D-Sub
Alignment Key
(1.065)
Part Number
Cable Type
Cable
540-1183-000
Size 9 DSQ Socket Contact for Rugged D-Sub
Alignment Key
(1.150)
Part Number
10X (.012) SLOTS
Cable Type
Cable
540-1183-000
Size 9 DST Pin Contact for Rugged D-Sub
Alignment Key
(1.065)
Part Number
Cable Type
Cable
540-1167-000 540-1161-000
Size 9 DST Socket Contact for Rugged D-Sub
Alignment Key
(1.150)
Part Number
Cable Type
Cable

10X (.012) SLOTS
540-1167-000 540-1161-000
www.sabritec.com
Pg. 33
Fibre Channel PCB and Cable Mount Twinax Connectors

Straight Fibre Channel Twinax Cable Connector 150 Ohm
(.375) (.123)
Part Number
(.245)
Cable Type
Cable
014034-8000 014034-8001
(.264) (.290)
SHRINK SLEEVE
540-1099-000 540-1114-000
(.040) KEYWAY SLOT
Mates with 014117- 2008 and 014117-1012
Straight Fibre Channel Twinax PCB Mount Connector 150 Ohm
P/N: 014117-2008
Right Angle Micro-Miniature D-Sub Twinax Cable Connector 150 Ohm

(.250)
Part Number
(.264)
Cable Type
Cable
014034-1009 014034-1010
540-1099-000 540-1114-000
(.375) (.123)
Mates with 014117- 2008 and 014117-1012

(.245)
SHRINK SLEEVE
KEYWAY .040 SLOT
Right Angle Micro-Miniature D-Sub Twinax PCB Mount Connector 150 Ohm
P/N: 014117-1012
Quick Disconnect Twinax Receptacle Right Angle Cable Mount Connector 150 Ohm
.485 MAX (.225) (.195) SLOT KEYWAY ALIGNMENT INSULATOR (.068) SLOT KEYWAY
Part Number
Cable Type
Cable
019912-1306 019912-1017
(.402)
540-1099-000 540-1114-000
Mates with 019917-2040
(.140)
(.775)
Quick Disconnect Twinax PCB Mount Connector 150 Ohm

(.240) (.100) (U.070) MAIN PC-TAIL 2X (.070) POLARIZATION KEY SLOT (U.340) 2X U.025 MIN
(.140) MAIN PC-TAIL
(.140)
ALIGNMENT INSULATOR
6X
60
P/N 019917-2040
5X U.050 MIN MOUNTING HOLE
Pg. 34
www.sabritec.com
ARINC 600 Quadrax/Twinax Ordering Information

Sabritecs ARINC 600 connector series is designed for interconnect systems including 100 Base-T, Ethernet, and high speed video Hot-Link. These connectors can be fitted with Ethernet based Quad 100 Ohm contacts or differential pair 100 Ohm or 150 Ohm matched impedance contacts. The ARINC 600 Series can also be routed with ruggedized expanded beam fiber optic contacts or concentric triaxial contacts designed for numerous low-loss twinaxial and concentric triax cables in a variety of impedance values.
ARINC 600 Part Number Description Code

600 - 2 - R - N - 150 - S - 150 - S - II-Q6 - P - P PREFIX: SHELL SIZE: 1, 2, 3 SHELL STYLE: P- Plug R - Receptacle PLATING: C - Cadmium (Yellow Chromate) N - Electroless Nickel CONTACT TERMINATION: S - Solder Cup (Signal Contacts Only) P - PC Tail C - Crimp INSERT ARRANGEMENTS: Cavity A, B, C, D, E, F CONTACT TYPE: P - Pin (Front Release/Rear Removable PC Tail Version) S - Socket (Rear Release/Rear Removable Cable Mount)
ARINC 600 Insert Arrangements

ARINC 600 Front Release/Front Removable Insert Layouts
II - 62Q2 60 SIZE 22 2 SIZE 16 2 SIZE 8
II - 11Q2 4 SIZE 20 3 SIZE 16 4 SIZE 12 2 SIZE 8
II - 68Q2 68 SIZE 22 2 SIZE 8
II - Q6 6 SIZE 8 METALLIC INSERT
I - Q11 11 SIZE 8 METALLIC INSERT
ARINC 600 Rear Release/Rear Removable Insert Layouts
II - 62Q2 60 SIZE 22 2 SIZE 16 2 SIZE 8
II - 11Q2 4 SIZE 20 3 SIZE 16 4 SIZE 12 2 SIZE 8
II - 68Q2 68 SIZE 22 2 SIZE 8
II - Q6 6 SIZE 8 METALLIC INSERT
I - Q11 11 SIZE 8 METALLIC INSERT
Note: For Removable Size 8 Twinax and Quadrax Contacts use removal tool M81969/14-06
www.sabritec.com
Pg. 35
ARINC 600 Shell Sizes 1 - 3

ARINC 600 Shell Size 1 Plug
1.110 1.090
ARINC 600 Shell Size 1 Receptacle

1.010 .990 1.221 MAX
6.995 6.965
7.455 7.425
B
1.272 MAX

1.810 1.790

1.810 1.790
6.995 6.965
B
6.975 6.945
B
1.198 MAX
1.317 MAX

3.275 3.245

(3.260)
6.995 6.965
E B
B E
6.975 6.945
1.198 MAX
1.317 MAX
Pg. 36
www.sabritec.com
Size 8 Quadrax and Twinax Contacts for ARINC 600

Size 8 Pin Quadrax Contact 100 Ohm
( .074)
(.510)
1.181 MAX
1 4
2 3 ( .218)
Part Number
Cable Type
Cable
019635-2031
(.031) (.274) .231 HEX AFTER CRIMP
Differential Quad
540-1183-000
Rear Release/Rear Removable
Size 8 Socket Quadrax Contact 100 Ohm

( .074) (.595) 1.181 MAX
3 4
2 1
Part Number
( .177)
Cable Type
Cable
019535-2031
(.031) ( .274)
Differential Quad
540-1183-000
Rear Release/Rear Removable
Size 8 Pin Quadrax Contact PCB Mount 100 Ohm

(.668) (.431)
(.189)
4 3
1 2
2X .039 min ( .218) (.250) 4X .030 min (.031) (.274) FLATS MOUNTING HOLE
P/N: 019617-2107
Front Release/Rear Removable

(.510) (.074) 1.181 MAX
Part Number
Cable Type
Cable
019634-8025
1 2 ( .218)
540-1167-000 540-1161-000 540-1086-000
019634-8026
.354 MIN (.031)
019634-8027
( .274) .231 HEX AFTER CRIMP

(.595) (.074)
1.181 MAX
Part Number
2 1 (.177)
Cable Type
Cable
019534-8025 019534-8026
( .274) (.031) .231 HEX AFTER CRIMP
540-1167-000 540-1161-000 540-1086-000
019534-8027
www.sabritec.com
Pg. 37
Quadrax/Twinax Cable Assembly Ordering Information Part Number Description Code

019634-8004 - 3 - 019534-8004 - 24 CABLE LENGTH IN INCHES (XXX) CONNECTOR #2 CABLE GROUP #
Flexible Twinax 1 = M17/176-00002 2 = 540-1086-000 3 = 540-1161-000 Differential Twinax 6 = 540-1099-000 7 = 540-1114-000 8 = 540-1153-000 34 = 540-1167-000 38 = 540-1210-000 39 = 540-1236-000 Differential Quadrax 9 = 540-1138-000 10 = 540-1143-000 36 = 540-1183-000 37 = 540-1235-000 42 = 540-1209-000 41 = 540-1229-000 OL for Open Lead
CONNECTOR #1 Sample Part Number Code: 019634-8001 / 3 / 019534-8004 / 24 Connector #1 Connector #2 540-1161-000
019634-8001 019534-8004 24"
Flexible Twinax Cables

Cable Group Cable Designation Impedance (Ohms) Jacket Conductor (DIA)
1 2 3
M17/176-00002 540-1086-000 540-1161-000
77 98 100
0.129" 0.143" 0.130"
0.024" 0.019" 0.024"
Differential Pair Twinax Cables

6 7 8 34 38 39 9 10 36 37 40 41 540-1099-000 540-1114-000 540-1153-000 540-1167-000 540-1210-000 540-1236-000 540-1138-000 540-1143-000 540-1183-000 540-1235-000 540-1209-000 540-1229-000 Differential: 150 Differential: 150 Differential: 100 Differential: 100 Differential: 100 Differential: 150 Sig. to Shield: 75 Sig. to Shield: 75 Sig. to Shield: 50 Sig. to Shield: 50 Sig. to Shield: 50 Sig. to Shield: 75 0.097" x 0.160" 0.138" x 0.224" 0.085" x 0.130" 0.117" x 0.160" 0.132" 0.191" 0.290" 0.190" 0.160" 0.108" 0.190" 0.137" 0.014" Stranded 0.020" Solid 0.019" Stranded 0.0233" Stranded 0.019" 0.019" 0.032" 0.020" 0.024" 0.012" 0.029" 0.019"
Differential Quadrax Cables

Differential: 150 Sig. to Shield: 75 Differential: 150 Sig. to Shield: 75 Differential: 100 Sig. to Shield: 50 Differential: 100 Sig. to Shield: 50 Differential: 100 Sig. to Shield: 50 Differential: 100 Sig. to Shield: 50
Pg. 38
www.sabritec.com
Active Electro-Optical Transceiver For MIL-DTL-38999 Series

Sabritecs Electro-Optical Cable Assembly Transceiver is a cutting edge fiber optic solution to enhance copper cabling by incorporating the industrys most innovative fiber optic technology advancements. This copper-to-fiber Active Electro-Optical Cable Assembly Transceiver is ideal for high speed network and data communications in harsh environments. The cable assembly consists of a fiber optic transceiver packaged inside a MIL-DTL-38999 electrical plug connector and can be used with existing boxes with no need to convert the box to fiber optic configuration. This technology creates solutions for issues faced by the demanding wiring applications of the aerospace industry including but not limited to: delivering high bandwidth, long signal propagation and immunity to electronic noise and electromagnetic pulses. The Electro-Optical Cable Assembly Transceiver features a full electrical interface which is environmentally hardened and designed for use in harsh environments for reliable operation over extended temperature ranges. For applications requiring up to 500 meters of link distances, the fiber optic transmitter consists of a 850nm VCSEL laser with multi-mode fiber optic cable. The receiver consists of an integrated 850nm PIN-Preamplifier. For those requiring up to 10km of link distances, the fiber optic transmitter consists of a 1310nm Fabry Perot laser with singlemode fiber optic cable. The receiver section consists of an integrated 1310nm PIN-Preamplifier. Transmitter inputs are differential LVPECL compatible and receiver outputs are differential CML receiver has a LVTTL compatible signal detect output to indicate the presence of valid data at the input of the fiber optic receiver. The following are the versions that can be offered: Active cable with 1 fiber optic module: 1 transceiver, or 2 transmitters, or 2 receivers. Active cable with 2 fiber optic modules: 2 transceivers, or 4 transmitters, or 4 receivers. In addition to the above combination we can offer straight backshell or right angle backshell for the active cable. Features: Full electrical interface removes all limitations Operating temperature range of -40C to +85C Significant weight reduction Enhanced signal integrity Intermateable with standard MIL-DTL-38999 electrical receptacle per MIL-STD-1560
Absolute Maximum Ratings
Parameters Power Supply Voltage Storage Temperature Operating Case Temperature RX Output Current TX Output Current Cable Minimum Bend Radius Symbol Vcc Ts Tc Io Vd Rc 16 Minimum -0.3 -55 -40 Maximum 4.0 100 85 50 2.2 Unit V C C mA V mm
Note: Minimum cable bend radius for 2mm jacketed cable
www.sabritec.com
Pg. 39
Active Electro-Optical Specifications

Operating Conditions
Parameters Power Supply Voltage Operating Case Temperature Total Supply Current Total Power Dissipation Symbol Vcc Ts Icc PDiS Minimum 3.135 -40 Typical 3.3 190 240 .62 .79 85 120 100 500 2.0 VEE 90 120 50 600 2.4 VEE Maximum 3.465 85 240 310 .83 .79 120 160 2400 Vcc 0.8 120 150 940 Vcc VEE+0.5 Unit V C mA mA W W mA mA mVp-p V V mA mA mVp-p V V 850nm link 1310nm link Single-ended AC-Coupled Differential Note
850nm link 1310nm link 850nm link 1310nm link 850nm link 1310nm link Differential AC-Coupled Differential
Transmitter
Supply Current Input Differential Impedance Input Differential Voltage Level Transmit Disable Voltage Transmit Enable Voltage IcctX RiN ViNpp TXDiS TXEN IccRX Voutpp SDNoRM SDfAult
Receiver
Supply Current Data Output Impedance Output Differential Voltage Level (CML) Signal Detect Assert Signal Detect De-Assert
Optical Characteristics
Parameters Symbol Minimum Typical Maximum Unit Note
Transmitter
Optical Power (50/125 MMF) Pout 196 Optical Modulation Amplitude oMAtX 247 Optical Modulation Amplitude Extinction Ratio OMATX ER 210 9 W W dB -9 -5 830 1285 850 1310 -3 1 860 1343 0.85 4 dBm nm nm W 850nm link 1310nm link 850nm Link 1310nm Link 850nm Link 1310nm Link 850nm Link, 100 Mb/s - 2.125Gb/s 850nm Link, 2.125 Gb/s - 4.25 Gb/s 1310nm Link 1310nm Link 850nm Link, 100Mb/s - 2.125Gb/s 850nm Link, 2.125 Gb/s - 4.25 Gb/s 1310nm Link, 1.25Gb/s 850nm Link 1310nm Link, 1.25Gb/s 850nm Link 850nm Link 850nm Link 1310nm Link 1310nm Link 1310nm Link
Optical Wavelength Spectral Width
Receiver
-18 Receiver Sensitivity RXSENS -15 Receiver Sensitivity Maximum Receive Power Maximum Receive Power Signal Detect Assert Signal Detect De-Assert Signal Detect Hysteresis Signal Detect Assert Signal Detect De-Assert Signal Detect Hysteresis RXSENS RXMAX RXMAX SDA SDD SDA SDD -32 1.5 -31 1.5 -25 -21 0 +5 -17 dBm dBm dBm dBm dBm dB dBm dBm dB dBm
Pg. 40
www.sabritec.com
ARINC 801 Termini (Fully Qualified)

The ARINC 801 Fiber Optic Termini is the next generation of butt-joint interconnect technology allowing for higher density multichannel connectors to be achieved. With its standard 1.25 mm ferrule and sleeve, the ARINC 801 Termini is designed for both multi-mode and single-mode applications and is compatible with standard LC termination processes. The Termini is available both as a pull-proof design and a general use design for tight jacketed cable. For the pull-proof design, the cable jacket is crimped on an external body and a floating mechanism avoids any loss of performance when pulling on the cable. This feature allows for the use of the connector without a backshell. Standard connector formats include MIL-DTL-38999 Series III type, MIL-DTL-83527 type, ARINC 600 and ARINC 781. ARINC 801 fiber optic termini are available with APC (angle polish). The angle between 5 and 15 degrees on the termini tip prevents excessive back reflection - light that reflects from the interface and travels back up the fiber. These angle-polished connectors should only be mated to other angle-polished connectors as mating to a non-angle polished connector can cause very high insertion loss. Sabritec has successfully passed qualification testing of its Size 16 ARINC 801 Termini for single and multi-mode applications. Qualification test results show that Sabritecs ARINC 801 Termini maintains its low loss while being intermateable/interoperable with qualified termini and connectors. For complete qualification test results visit our website.
MIL-DTL-38999 Part Number Description Code for ARINC 801

38999/III - W - C - 21-16 - P - N
PREFIX: SHELL STYLE: J - Jam Nut W - Wall Mount (Front or Rear Mount) P - Plug MATERIAL/PLATING: C - Aluminum Alloy/Cadmium over Nickel N - Aluminum Alloy/Electroless Nickel S - Stainless Steel CC - Composite/Cadmium over Nickel CN - Composite/Electroless Nickel
(Consult factory for alternate plating options)
POLARIZATION: N, A, B, C, D, E CONTACT TYPE: P - Pin S - Socket INSERT ARRANGEMENT (See Page 42)
ARINC 600 Part Number Description Code for ARINC 801

600 - 2 - P - N - 150 - P - 150 - P - 12F5C2 - P - C PREFIX: SHELL SIZE: 1, 2, 3 SHELL STYLE: P- Plug R - Receptacle PLATING: C - Cadmium (Yellow Chromate) N - Electroless Nickel
www.sabritec.com
CONTACT TERMINATION: S - Solder Cup P - PC Tail C - Crimp INSERT ARRANGEMENTS (See Page 42): Cavity A, B, C, D, E, F CONTACT TYPE: P - Pin (Front Release/Rear Removable PC Tail Version) S - Socket (Rear Release/Rear Removable Cable Mount)
Please consult factory for Cabling Options

Pg. 41
ARINC 801 Termini Size 16 Contact/Insert Arrangements

Size 16 ARINC 801 Termini
.320 MAX CABLE JACKET RANGE .068 - .103 .484 MAX AFTER CRIMPING
.297
.020 .004 .024
.042 MAX .1585 MAX POLARIZATION KEY .194 AFTER POLISHING
Part Number
Mode
Style
Polish
.108 MAX
.134 MAX
238500-8000 238500-8001 238500-8002 238500-8003
Multi Multi Single Single Single Single
Pull Proof Loose Jacket Tight Jacket Pull Proof Loose Jacket Pull Proof Loose Jacket Tight Jacket Tight Jacket
PC PC PC APC PC APC
.116 MAX AFTER CRIMPING
FERRULES DIM. PER TIA/EIA 604-10A
238500-8004 238500-8005
(.559 MIN.) FORWARD POSITION
MIL-DTL-38999 Insert Arrangement for ARINC 801

ARRANGEMENT 11-02
Plug
B A
ARRANGEMENT 13-04
Plug
A B D
Receptacle
A B
Receptacle 2x Guide Pin

B D A
2x Guide Pin
2x Guide Pin holes
2x Guide Pin holes
ARRANGEMENT 15-06
Plug
F E D C A B B C D
ARRANGEMENT 17-08
Plug
H F E F E D C C D F E G A B B
ARRANGEMENT 19-12
Plug Receptacle
A G H H G L E J B K B K
Receptacle 2x Guide Pins

A
Receptacle
A
M L E
C D
C D
2X Guide Pin Holes
2x Guide Pin
2x Guide Pin holes
2x Guide Pin
2x Guide Pin holes
ARRANGEMENT 21-16
Plug
L K J R H G F E S P D D E F G M N A B C C B N P
Plug
P B
ARRANGEMENT 23-24
B C
2x Guide Pins
Receptacle
A M S R H L K L K a J Z R S N C D
Receptacle
A P N S T R a Z Y V W X K H J L L K M P A R d N b a c j h
Plug
B S e f C D
ARRANGEMENT 25-32
D E V U
Receptacle
C B S e f d c j g Y H J Z K h a L b M N A R P
2X Guide Pin
E N
2X Guide Pin
X F G J
2x Guide Pin holes
E F G
F g Z J G
2x Guide Pin holes
F G X
2x Guide Pin Holes
Consult factory for additional arrangements
ARINC 600 Insert Arrangement for ARINC 801

ARRANGEMENT 12F5C2
SLEEVE HOLDER SCREW HOLE (RECEPTACLE)
ARRANGEMENT 17F12Q2
ARRANGEMENT 20F12T8/20F12Q8
ARRANGEMENT 36F36
SLEEVE HOLDER SCREW HOLES -3 CAVITIES(RECEPTACLE)
1 5 6 9 8 12
3 7
4 8 12 5
1 6 9
3 7
4 8 12
2 10 4
8 11 12 5
1 5 9 6
3 7
10 AA CC
11 BB
10
11
10 13 15
11 14
3 DD
13 17 EE 21 18
14
15 19
16 20 24
22
23
25 7 6 16 17 FF GG HH 33 29 30
26
27 31
28 32
34
35
36
QTY 4 1 2 5
CONTACT SIZE 12 (ELECTRICAL) 16 (ELECTRICAL) 5 (QUADRAX) 16 (OPTICAL TERMINI)
CAVITY I.D. 1 THRU 4 5 6 THRU 7 8 THRU 12 QTY 12 3 2 CONTACT SIZE 16 (OPTICAL TERMINI) 16 (ELECTRICAL) 8 (QUADRAX) CAVITY I.D. 1 THRU 12 13 THRU 15 16 THRU 17 QTY 12 8 CONTACT SIZE 16 (OPTICAL TERMINI) 8 (TWINAX/QUADRAX) CAVITY I.D. 1 THRU 12 AA THRU HH QTY 36 CONTACT SIZE 16 (OPTICAL TERMINI) CAVITY I.D. 1 THRU 36
Pg. 42
www.sabritec.com
MIL-DTL-38999 Size 5 Expanded Beam Fiber Optic Contacts

MIL-DTL-38999 Size 21-4 Fiber Optic Plug
( )
Y 1 2 3 4 5 6
Polarization N A B C D E
P/N: 23640Y-2000
MIL-DTL-38999 Size 21-4 Fiber Optic Receptacle

( ( )
P/N: 23640Y-3000
Size 5 Expanded Beam Lens Pin Contact
P/N: 239433-8000
Size 5 Expanded Beam Lens Socket Contact
P/N: 239333-8000
Size 12 Expanded Beam Contacts for MIL-DTL-38999

Sabritecs Expanded Beam Fiber Optic Contact technology is specifically designed to fit into standard size 12 cavities of MIL-DTL-38999 Series I, III and IV connectors. The size 12 contact provides a robust fiber optic interconnection with low susceptibility to contamination and fits a variety of cable types with diameters from 1.6 to 2.2 mm with additional versions available upon request. The contacts are rear release/ rear removable with standard size 12 removal tools.
Size 12 Expanded Beam Pin Contact

(.179) CONTACT BODY (.151)
(.093)
(.033) (.364)
(1.236)
PN: 238633-8000
Size 12 Expanded Beam Socket Contact

ALIGNMENT SLEEVE (.179) CONTACT BODY (.151)
(.150)
(.093)
(.033)
(.585) (1.465)
PN: 238733-8000
Sample Size 12 Insert Arrangements Standard Insert Arrangements for MIL-STD-1560

Specifications
Operating Temperature Fiber Types -40C to + 85C Multi-mode: 50/125 m 62.5/125 m 1.0 dB (Typical) 1.6mm to 2.2mm Zirconia Ceramic ARCAP Stainless Steel
Insertion Loss Cable Diameter

2 #12 13-2 4 #12 15-4 6 #12 17-6 11 #12 21-11 19 #12 25-19
Ferrules Contact Body Alignment Sleeve
Pg. 44
www.sabritec.com
ARINC 404 Size 16 Butt-Joint Contacts

Size 16 Butt-Joint Pin Contact Conforming to M29504/6 for ARINC 404
P/N: 238533-8000
Size 16 Butt-Joint Socket Contact Conforming to M29504/7 for ARINC 404
P/N: 238433-8000
Size 16 Butt-Joint Pin Contact Conforming to M29504/4 for MIL-DTL-38999

(.701) (.297) (.031) (.062) (.005) (.130) (.102)
P/N: 238533-8004
Size 16 Butt-Joint Socket Contact Conforming to M29504/5 for MIL-DTL-38999

(1.055) (.679) (.595)
(.110) (.062)
(.005)
(.130)
P/N: 238433-8004
www.sabritec.com
Pg. 45
Plastic Optical Fiber Termini

Sabritec offers Polymer Optic Fiber (POF) size 16 contacts for MIL-DTL-38999 connector shells. POF contacts, where both the fiber core and the cladding are made of polymer, have been on the market for many years. Key advantages of polymer optical fibers are high flexibility and more economical connecting and transmission technology than in the case of glass. This type of fiber has all the major benefits of a glass fiber optic cable connection but at a reduced cost. POF assemblies possess special characteristics that make this product an ideal solution for applications which traditional glass fiber products are not well suited. For applications requiring a very tight bend radius, POF products can generally bend to 25mm with no excessive attenuation. Current Termini Configuration:
Properties
Optical termini for use with 1 mm POF circular shells according to MIL-DTL-38999. Rear-release type, intermateable with MIL-T29504/4 and 5 contacts. Contact assembly by crimping and cleaving or polishing. Materials Ferrules: Alignment Sleeve: Connector body: Mating Cycles: Fiber Guiding Bore: Operating Temperatures: 1.59mm, metal Metal ARCAP 500 1060 m -65 + 150C, depending on cable material 1.0 dB 2.2 mm
Optical termini for use with 1 mm Plastic Optical Insertion Loss: Fiber (POF) in circular shells according to MILDTL-38999. Cable Diameter: Rear-release type, intermateable with contacts according to MIL-T- 29504/4 and 5. Contact assembly is achieved by crimping and cleaving or polishing. Features EMI Security No crosstalk Low weight Robust pin and socket design Easy termination process field replaceable Fewer Parts than standard, glass fiber termini Typical dB loss per mated pair: 1 dB Lower cost than typical glass fiber assemblies
Plastic Optical Fiber Pin Contacts

.752 .129 .0625
.110
P/N: 238500-8017
Plastic Optical Fiber Socket Contact

.844 .129
.110
.113
P/N: 238400-8011
Company Profile
We Welcome Your Challenges!

In todays high technology environment, success comes to those with the agility to move in new directions very quickly. Organizations must be adept in rapid response, creativity and flexibility balanced with a commitment to the highest quality and price performance. Sabritec is such a company. Many of our customers first come to us with a difficult interconnect problem. Often, they are using a connector or cabled system that must be upgraded to handle new size and weight constraints, and/or harsher environments. They are pleased with our solutions, and you will be, too.Drawing on solid experience, Sabritecs professional technical team wastes no time on the route to a successful solution. In fact, we may have already solved a problem similar to yours. Sabritecs operations are completely consolidated into our fully equipped facility in Irvine. This facility is vertically integrated from initial concept, design and development, through production and acceptance testing, guaranteeing the customer the best product quality available anywhere. Further comprehensive in-house manufacturing and assembly capabilities assure total control over both quality and lead time, providing flexibility to meet your tight schedules and to react to midstream specification changes with a minimal schedule impact. Working with Sabritec can ensure the smooth progress of your projects to save time and money and contribute greatly to the programs overall success. We will work closely with your procurement and engineering staffs to define requirements clearly and to respond quickly as well as in a cost effective manner. Sabritecs proven ability to perform can be a major advantage in your next program. Call or e-mail us for details on how quickly we can become an important part of your team. Sabritec is an ISO 9001:2000/AS9100 Rev B Certified company.
www.sabritec.com
Pg. 47
Sabritec
17550 Gillette Ave Irvine CA 92614, USA t: +1 (949) 250-1244 f: +1 (949) 250-1009 e: customerservice@sabritec.com
FOR FURTHER INFORMATION VISIT >> www.sabritec.com
Doc# SAB HS11 August 2011

High Speed Connector Catalog

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High Speed Connector Catalog

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Sabritec High Speed Solutions

High Speed Interconnect Solutions

HIGH SPEED CONNECTORS (QUADRAX AND TWINAX)

Eye Pattern Testing for High Speed Connectors

3 GBPS, 10 FT, 540-1153-000 Twinax Cable (26 AWG)

3 GBPS, 10 FT, 540-1167-000 Twinax Cable (24 AWG)

3 GBPS, 10 FT, 540-1183-000 Quadrax Cable (24 AWG)

High Speed System Diagram Examples

Fiber Optic System Diagram

Type Plug Plug Pin N/A Receptacle Plug N/A Socket

Type Socket Plug Plug Receptacle Receptacle Pin Plug Plug

Passive Equalizer Quadrax and Twinax Contacts

Passive Equalizer Typical Operating Characteristics

In-Line Quadsplitter Contact

CABLE STRAIN RELIEF

CONTACT EXTRACTION TOOL

Sample Cable Part Numbers*

MIL-DTL-38999 High Speed Ordering Information

POLARIZATION: N, A, B, C, D, E CONTACT TERMINATION: P - PC Tail C - Crimp

Quadrax Reverse Gender Interface

MIL-DTL-38999 Twinax/Quadrax Plug

MIL-DTL-38999 Twinax/Quadrax Receptacle

V Max W +0.00 Max - .005

PP S Max +.012 + .008 0.216

(.510) Fully Mated

Size 8 Quadrax Contacts For MIL-DTL-38999 Series III

.231 HEX AFTER CRIMP

Differential Quad 540-1183-000 Differential Quad 540-1209-000

Size 8 Quadrax Socket Contact 100 Ohm

.231 HEX AFTER CRIMP

Differential Quad 540-1183-000 Differential Quad 540-1209-000

Size 8 Quadrax/Twinax Receptacle PC Tail Configuration

QUADRAX MOUNTING HOLE

.250 4X .035 MIN 45 (TYP) C L 4X .025 MIN

Consult Factory for Sabritec P/N & Layout

TWINAX MOUNTING HOLE

Size 8 Twinax Contacts for MIL-DTL-38999 Series III

Differential Twinax Flexible Twinax Differential Twinax

540-1167-000 540-1161-000 540-1153-000

Size 8 Twinax Socket Contact 100 Ohm

Differential Twinax Flexible Twinax Differential Twinax

540-1167-000 540-1161-000 540-1153-000

(.231) HEX AFTER CRIMP

Size 8 Twinax Pin Contact 150 Ohm

Differential Twinax Differential Twinax

Size 8 Twinax Socket Contact 150 Ohm

Differential Twinax Differential Twinax

(.231) HEX AFTER CRIMP

Size 8 Quadrax and Twinax Contact Layouts MIL-DTL-38999

17-2 T/Q 1 #8 38 #22D

19-18 T/Q 4 #8 14 #22D

21-4T4 T/Q 4 #8 4 #22D

25-7 T/Q 2 #8 97 #22D

25-17 T/Q 6 #8 36 #22D

25-20 T/Q 3 #8 13 #16 10 #20 4 #12

25-46 T/Q 2 #8 4 #16 40 #20

Size 10 Quadrax /Twinax Contacts for MIL-DTL-38999

(.825) ALIGNMENT KEY

Differential Quadrax 540-1229-000

Size 10 Quadrax Socket Contact 100 Ohm

(1.110) ALIGNMENT KEY

Differential Quadrax 540-1229-000

.212 MAX AFTER CRIMP

Size 10 Twinax Pin Contact 100 Ohm