Plant Name:

****
Coordinator: ****
File name:
C:\AREVA\IKKP TEST\PUNP-B01

Date:

Analyst :

Equipment : ****
****

08/29/2008 15:56:30

Empath 2000 5.0 Analysis Results

PERFORMANCE SUMMARY
Bottom Line
X

This induction motor is operating normally, no action is required.

This induction motor exhibits suspicious operation, trending of the induction motor is warranted.
This induction motor exhibits abnormal indications, action is warranted, NOW.

Power Factor Commentary

X

Power factor exceeds 0.85.

Power factor is below 0.85, see detailed report.

Current Commentary
X

Current variation is within normal limits.

Current variation is beyond normal limits, see detailed report.

Voltage Commentary
X

Voltage variation is within normal limits.

Voltage variation is beyond normal limits, see detailed report.
RMS voltage differs from nameplate by more than 5%.

Load Commentary
X

Load on the induction motor is consistent with nameplate values.

Load on the induction motor exceeds nameplate values, see detailed report.
Load on the induction motor is less than 25%.

Phase Connection Commentary

X

Connections are normal.

Voltage ground reference is NOT neutral.
Loose connection.

Rotor Commentary
X

Rotor bar health is normal.

Rotor bar health is questionable, see detailed report.
Load is insufficient to determine rotor bar health, at this time.

Stator Commentary
X

Stator health is normal.

Stator electrical health is questionable.
Stator mechanical health is questionable (Matching RB and SS peaks in high freq.spectrum).
Turn to turn short.

Rotor/Stator Air-gap Characteristics

X

Dynamic or static eccentricity indications do not exist.

Indications of static eccentricity exist (Matching RB and SS peaks in high freq.spectrum).
Indications of dynamic eccentricity exist.

Harmonic Distortion Commentary

X

There is no evidence of harmonic distortion.

There is evidence of harmonic distortion, see detailed report.

Misalignment Indications
X

There are no indications of mechanical problems like misalignment or unbalance.

There are indications of mechanical problems like misalignment or unbalance. Perform vibration survey to identify
and correct the cause.

Bearing Commentary
X

There is no evidence of bearing problem.

Indications of potential bearing problems, perform vibration survey to verify.

Page 1 of 7

Plant Name:
****
Coordinator: ****
File name:
C:\AREVA\IKKP TEST\PUNP-B01

Date:

Analyst :

Equipment : ****
****

08/29/2008 15:56:30

INPUT SUMMARY
NAMEPLATE INFORMATION
Units
Manufacturer
Serial Number
Model Number
Tested Equipment
Power
RPM
Poles
Phases:
Voltage
Full Load Current
Number of rotor bars
Number of stator slots
Torque
CT Ratio
PT Ratio
Duty Cycle
Service Factor
Frame Size
Insulation Type
Ambient Temperature
Motor efficiency
Power factor

****
****
****
Induction
45.0
1475
4
3
380.0
86.00
36
48
291
1.000
1.000
****
115
****
****
70.0
-1.000
-1.000

KW
Rpm

Volt
Amp

N.m

Detailed Calculations
LEGENDS:
Impedance
CF
CFC
THDF
VDF
Se, fund
Se, harm
Level
Slip %
Upper sb
Lower sb
Rotor bar health
Thd
+Ve
-Ve
Zero

= Complex Impedance = vi/ci

= Crest Factor = (waveform peak)/(waveform rms)
= Carrier Frequency Content = 10^(x/20)/frms, %
= Transformer Harmonic De-rating Factor = sqrt(2)/CF, %
= Voltage De-rating Factor = 100 - (voltage unbalance, %)^2, %
= Location of pole pass frequency fundamental, Hz
= Number of pole pass frequency harmonics
= Sum of spectral amplitudes of pole pass frequency fundamentals and harmonics
= SRSS sum of slip and harmonic "levels" divided by RMS level of RMS DEMOD spectra between 0 and 65 Hz.
= dB level of upper slip sideband of power line peak
= dB level of lower slip sideband of power line peak
= Estimate of the percent of broken or cracked rotor bars
= Total harmonic distortion
= Positive sequence harmonic
= Negative sequence harmonic
= Zero sequence harmonic

Page 2 of 7

Plant Name:
****
Coordinator: ****
File name:
C:\AREVA\IKKP TEST\PUNP-B01

Date:

Analyst :

Equipment : ****
****

08/29/2008 15:56:30

Running Speed
= 24.667 Hz
Pole pass frequency = 0.550 Hz
Load
= 37.0 %
Time
RMS
Peak
Current 1
40.863
63.619
Current 2
40.277
61.811
Current 3
39.604
61.484
Average
40.248
62.304
% dev
1.6
2.1
THDF = 91.4

CF
1.557
1.535
1.552
1.548
0.9

Time
Voltage 1
Voltage 2
Voltage 3
Average
% dev
VDF = 99.9

RMS
390.150
388.880
391.040
390.030
0.3

Power factor
Phase 1
0.676
Phase 2
0.666
Phase 3
0.664
Avg/Total
0.669
% dev
1.1
Demand Pwr = 18.2 KW

Peak
563.940
558.950
564.170
562.350
0.6

CF
1.445
1.437
1.443
1.442
0.3

Impedance
9.548
9.655
9.874
9.692
1.9

App. Power
kVA
9.224
9.087
8.880
27.191

Summary of Rotor Bar Health

Se, fund
Se, harm
Level %
Measured
0.550
3
0.5
Severity level
Rotor Condition Assessment
6
Multiple cracked or broken rotor bars
and end rings indicated. Also joint
and ring problems
Harmonic Distortion Results:
Voltage input, from 49.609 Hz harmonics
THD Odd % THD Even % +ve%
Current 1 0.946
0.163
0.840
Current 2 1.273
0.106
1.130
Current 3 1.355
0.117
1.171
Voltage 1 0.652
0.044
0.487
Voltage 2 0.713
0.048
0.532
Voltage 3 0.652
0.057
0.460

-ve %
0.449
0.592
0.544
0.412
0.469
0.442

Real Power
kW
6.238
6.049
5.898
18.186

Reac. Power
kVARS
6.794
6.781
6.638
20.213

Power line dB diff.

Rotor bar
Health index
Upper SB
Lower SB
-47.8
-45.4
1.6391
Recommended Corrective Action
Overhaul ASAP

Zero %
0.121
0.060
0.425
0.140
0.089
0.144

THD All %
0.960
1.277
1.360
0.654
0.715
0.654

Page 3 of 7

Plant Name:
****
Coordinator: ****
File name:
C:\AREVA\IKKP TEST\PUNP-B01

Date:

Analyst :

08/29/2008 15:56:30

Figure- 1: Current Harmonic distortion graph

Figure- 2: Voltage Harmonic distortion graph

Harmonic distortion table

Hz
Cur1
Vlt1
50
40.5
391
100
0.1
0
150
0.0
0
200
0.0
0
250
0.1
1
300
0.0
0
350
0.3
2
400
0.0
0
450
0.0
0
500
0.0
0
550
0.0
0
600
0.0
0

Cur2
39.9
0.0
0.1
0.0
0.1
0.0
0.3
0.0
0.0
0.0
0.0
0.0

Vlt2
390
0
0
0
0
0
2
0
0
0
0
0

Cur3
39.2
0.0
0.1
0.0
0.1
0.0
0.3
0.0
0.0
0.0
0.0
0.0

Bearing condition
Location
Drive end

Bearing No.
SKF 6315

IR
OK

OR
OK

T/C
OK

BS
OK

Opposite end

SKF 6315

OK

OK

OK

OK

Page 4 of 7

Vlt3
390
0
0
0
1
0
2
0
0
0
0
0

Equipment : ****
****

Plant Name:
****
Coordinator: ****
File name:
C:\AREVA\IKKP TEST\PUNP-B01

Date:

Analyst :

08/29/2008 15:56:30

Description:

Figure-3 Ch-1 Current-1{ 3, 5}

Figure-4 Ch-1 Current-1{ 3, 5}

Page 5 of 7

Equipment : ****
****

Plant Name:
****
Coordinator: ****
File name:
C:\AREVA\IKKP TEST\PUNP-B01

Date:

Analyst :

08/29/2008 15:56:30

Figure-5 Ch-2 Voltage-1{ 4, 6}

Figure-6 Ch-2 Voltage-1{ 4, 6}

Figure-7 Ch-9 Current-1 { RMS }

Page 6 of 7

Equipment : ****
****

Plant Name:
****
Coordinator: ****
File name:
C:\AREVA\IKKP TEST\PUNP-B01

Date:

Analyst :

08/29/2008 15:56:30

Figure-8 Ch-9 Current-1 { RMS }

Figure-9 Ch-9 Current-1 { RMS } spectra-Demod

Page 7 of 7

Equipment : ****
****

Empath 2000

Equipment ID:
08/29/2008 15:56:26
Test Date:

Empath 2000 5.0

Ch-1 Current-1{ 3, 5}

Amps

Amps

60.0000
40.0000
20.0000
.0000
-20.000
-40.000
-60.000

60.0000
40.0000
20.0000
.0000
-20.000
-40.000
-60.000

.0000

.2000

.4000

.6000

.8000

1.0000 1.2000 1.4000 1.6000 1.8000 2.0000 2.2000 2.4000 2.6000 2.8000 3.0000

Sec

Ch-2 Voltage-1{ 4, 6}

Volts

Volts

600.000

600.000

400.000

400.000

200.000

200.000

.0000

.0000

-200.00

-200.00

-400.00

-400.00
-600.00
.2000

.4000

.6000

.8000

1.0000 1.2000 1.4000 1.6000 1.8000 2.0000 2.2000 2.4000 2.6000 2.8000 3.0000

Sec

Ch-1 Current-1 spectra{ 3, 5}

49.6Hz

-600.00
.0000

LF

(db)

(db)

.0000

.0000

-20.000

-20.000

-40.000

-40.000

-60.000

-60.000

-80.000

-80.000
-100.00
500.00

1000.0

1500.0

2000.0

2500.0

3000.0

3500.0

4000.0

4500.0

5000.0

5500.0

Hz

Ch-2 Voltage-1 spectra{ 4, 6}

49.6Hz

-100.00
.0000

LF

(db)

(db)

.0000

.0000

-20.000

-20.000

-40.000

-40.000

-60.000

-60.000

-80.000

-80.000

-100.00
.0000

-100.00
500.00

1000.0

1500.0

File name: C:\AREVA\IKKP TEST\PUNP-B01(HI)

2000.0

2500.0

3000.0

3500.0

4000.0

4500.0

5000.0

5500.0

Hz

Empath 2000

Equipment ID:
08/29/2008 15:56:26
Test Date:

Empath 2000 5.0

Ch-9 Current-1 { RMS }

Amps

Amps

47.0000
46.0000
45.0000
44.0000
43.0000
42.0000
41.0000
40.0000
39.0000
38.0000
37.0000

47.0000
46.0000
45.0000
44.0000
43.0000
42.0000
41.0000
40.0000
39.0000
38.0000
37.0000

.0000

5.0000

10.000

15.000

20.000

25.000

30.000

35.000

40.000

Sec

49.6Hz

Ch-1 Current-1 spectra

(db)

(db)

LF

.0000

.0000

-10.000

-10.000

-20.000

-20.000

-30.000

-30.000

-40.000

-40.000

-50.000

-50.000

-60.000

-60.000

-70.000

-70.000

-80.000

-80.000

-90.000

-90.000

0.6Hz

24.7Hz

-100.00
.0000 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 100.0 110.0 120.0 130.0 140.0 150.0 160.0 170.0 180.0

PPF

RS

-100.00

Hz

Ch-9 Current-1 { RMS } spectra-Demod

Amps(peak)

Amps(peak)

.4500

.4500

.4000

.4000

.3500

.3500

.3000

.3000

.2500

.2500

.2000

.2000

.1500

.1500

.1000

.1000

.0500

.0500

.0000
.0000 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 100.0 110.0 120.0 130.0 140.0 150.0 160.0 170.0 180.0
File name: C:\AREVA\IKKP TEST\PUNP-B01(LO)

.0000

Hz

Empath 2000

Equipment ID:
08/29/2008 15:56:26
Test Date:

Empath 2000 5.0

296.3Hz

640.0Hz

739.2Hz

838.4Hz

937.6Hz

1036.8Hz

1136.1Hz

RSLF

(db)

197.1Hz

24.9Hz
49.6Hz

Ch-1 Current-1 spectra{ 3, 5}

BLD

BLD

SE5

SE3

SE1

SE2

SE4

SE6

(db)

-5.0000

-5.0000

-10.000

-10.000

-15.000

-15.000

-20.000

-20.000

-25.000

-25.000

-30.000

-30.000

-35.000

-35.000

-40.000

-40.000

-45.000

-45.000

-50.000

-50.000

-55.000

-55.000

-60.000

-60.000

-65.000

-65.000

-70.000

-70.000

-75.000

-75.000

-80.000

-80.000

-85.000

-85.000

-90.000

-90.000

-95.000

-95.000
100.00

200.00

300.00

400.00

500.00

600.00

700.00

800.00

900.00

640.0Hz

739.2Hz

838.4Hz

937.6Hz

1036.8Hz

1136.1Hz

(db)

1100.0

296.3Hz

RSLF

1000.0

197.1Hz

Ch-2 Voltage-1 spectra{ 4, 6}

24.9Hz
49.6Hz

-100.00
.0000

BLD

BLD

SE5

SE3

SE1

SE2

SE4

SE6

.0000

-100.00
1200.0Hz

(db)
.0000

-5.0000

-5.0000

-10.000

-10.000

-15.000

-15.000

-20.000

-20.000

-25.000

-25.000

-30.000

-30.000

-35.000

-35.000

-40.000

-40.000

-45.000

-45.000

-50.000

-50.000

-55.000

-55.000

-60.000

-60.000

-65.000

-65.000

-70.000

-70.000

-75.000

-75.000

-80.000

-80.000

-85.000

-85.000

-90.000

-90.000

-95.000

-95.000

-100.00
.0000

100.00

200.00

300.00

File name: C:\AREVA\IKKP TEST\PUNP-B01(HI)

400.00

500.00

600.00

700.00

800.00

900.00

1000.0

1100.0

-100.00
1200.0Hz