Your trusted partner for Precision Stainless and Speciality Alloys

IUP Jindal Metals & Alloys Ltd., a joint venture of Jindal Saw & IUP Arcelor, is a leading manufacturer of High Quality Precision Stainless Steel strips and Soft Magnetic Nickel Alloys. It offers a wide choice of thin and ultra thin cold rolled strips. The precise properties of strips produced, meet the most stringent requirements. The Precision Stainless Steel & Nickel Alloys manufactured are used for manufacturing various products like textile machinery, clocks, watches & electrical equipments. The products are also widely used for Hoses, Shims & Gaskets, Optical Fibers, Capillary tubes, Thermo wares etc. It has been an endeavor, of the IUP Jindal team, to continually improve the level of customer satisfaction by providing high quality & cost effective products. The Company boasts of an inimitable, innovative and process driven business environment with the highest level of quality commitment. The same is reassured through the ISO 9001 and ISO 14001 certifications. The philosophy of achieving Customer Delight is embedded in the various levels of the organization. This is achieved by providing customized products to all the customers, along with On Time deliveries. The team of IUP Jindal has holistic understanding of its products and gives prompt replies to all the Customers Queries. There is a keen interest in developing & making available new products for its customers as per their requirements. Enjoying the best benefit of both worlds, i.e. cost competitiveness of Jindals along with technical supremacy of Arcelor, the company is truly a leader in its range of products. The company boasts of the latest technology equipments, which have been made available for the first time in the Indian stainless steel industry.

The Jindal Advantage

Jindal Organization has 30 years of track record of Stability, trust & growth. From mining of iron ore to manufacturing value added steel products, Jindal Organization has pre-eminent position in Flat Steel segment in India. It is also the undisputed leader in the Indian Stainless Steel industry. Jindal operates 13 plants in India and 3 in United States with a group turnover of $ 4 billion. Jindals name is synonymous with stainless steel. The corporate philosophy has remained We are the Future of Steel.

The Arcelor Strength

Arcelor Group is an international leader in Steel Industry with a turnover of $ 26 Billion. The name of Arcelor is synonymous with Quality Steel. Its subsidiary Imphy Ugine Precision is the world leader in precision stainless steel and Nickel alloys. Arcelor & IUP provide this joint venture unit with continual technical Support in addition to the high tech equipments.

Infrastructure
20 Hi Sendzimr Mills The facility is equipped with 3 Nos. of Hi-Tech. 20-Hi Sendzimer Mills of 18, 24 and 25 mill width. The mill is capable of rolling all grades of Stainless Steel & Nickel alloys to the thinner most sections of 0.05mm for the first time in India. Input Thickness 1.5 mm (Maximum) Output Thickness 0.8mm 0.05mm Tempers - Full Hard, Half Hard & Quarter Hard Surface Finish - 2 H Coil Weight - 7 Kg / mm (Maximum) Coil OD - 1270 mm (Maximum) Line Speed - 150 MPM (Maximum) Mill Tension - 20,000 Lbs (Maximum) I2S Automatic Gauge Control with Vollmer Gauges

Annealing-Pickling Lines There are Three Numbers of A-P Lines in order to soften the Work-Hardened material after cold rolling & remove the internal stresses. The pickling agent duly removes any oxide formation on the surface. A dull finish is achieved after the pickling operation. Thickness Surface Finish Pickling Agent 1.5 mm 0.05 mm 2D Mixture of Nitric Acid & Hydro-Fluoric Acid

Bright annealing lines Bright Annealing of work-hardened material is carried out in an inert atmosphere of Cracked Ammonia (cracked in in-house Ammonia Cracking Plant) to provide a very bright finish. The internal stresses are removed as in case of A-P process, but the strips have a brighter luster. There are 2 Nos. of BA line installed, which are capable of annealing the Nickel Alloys and Low Nickel Austenitic Steel for the first time in India. The equipment is also incorporated with Degreasing Line for removing any oil carry over from Rolling. Maximum Temperature- 2100 0 F Surface Finish - BA Material - 200 & 300 Series Stainless Steels &

Skin Pass Mill Strips are passed through a pair of ground work rolls of the 2 Hi Skin Pass mill after Annealing in order to convert dull finish of the strip to a 2B finish. Certain flatness problems are also corrected Thickness Range Surface Finish 0.8mm 0.1 mm 2B

Infrastructure
Tension Leveller Any residual waviness after BA or Rolling is corrected in the Hi-Tech tension leveler (Brodeur Make), which has been introduced for the first time in Indian Stainless Steel Industry. The strips produced are of Table Top quality and suitable for most critical applications. Flattness (H / L) o Input o Output Cross Bow (H / L) o Input o Output Coil Set (H / L) o Input o Output Camber (H / L) o Input o Output Line Speed 0.5 3.0 % 0.05 0.25 % 0.4 4.0 % 0.05 0.5 % 2 12 % 16 % 6 mm / Metre 0.5 mm / Metre 120 MPM

Slitting lines IUP Jindal specializes in narrow slitting and is capable of slitting widths as narrow as 1.5 mm Wide. For this purpose it is equipped with 3 High tech stilling lines (Brodeur Make), which provide excellent quality edges with low burr. The lines also facilitate the final inspection process and contain the flexibility of providing various Coil IDs as per customer requirement. There is also a facility to provide interleaving paper in between the layers of coil. Input Width Slit Width Width Tolerance Coil IDs (6, 10, 12, 16, 20) Line Speed 25 (635 mm) Maximum 1.5 mm (Minimum) + 0.05 mm (Minimum) 150, 250, 304, 408, 508 mm 150 MPM

Auxiliary Equipments The facility of IUP Jindal is equipped with latest kinds of auxiliary equipments to enable most cost-effective, high quality production. The plant has 100 % in-house power generation through Natural Gas based Gensets, to avoid any dependence on outside agencies. Some of the equipments are Landis Roll Grinding Line with Vollmer VSS Gauge Caterpillar Natural Gas based Generators 100 % utilization of Exhaust Gases of generators for Internal Air-conditioning De-greasing line Effluent Treatment Plant & Sewerage Treatment Plant

Quality Assurance
Quality Assurance at IUP Jindal starts with the understanding of customers requirement and is built into each stage of production process right from the procurement of Raw Material until dispatch of the material to customer. The input Cold Rolled Stainless steel / Nickel Alloys are primarily sourced from the associated principal manufacturers e.g. Jindal Stainless Limited & Imphy Ugine Precision, to ensure better control over the properties required.

The product is verified at each stage through visual inspection and tested for required properties. The lab is equipped with Micro Vickers hardness tester Vickers & Rockwell hardness tester Erichsen cup tester Computerised universal testing machine Roughness tester Microscope with image analyzer Dew point meter Flatness &camber testing tool Inter-granular corrosion (IGP) testing as per ASTM A 262

Packaging
It is important for a quality product to reach safely to its customer. Packaging systems have been developed in order to fulfill this objective. The packaging is customized as per the requirement. IUP Jindal provides an interleave paper between the coil layers and ensures that the coils are wrapped properly with polythene & Hessian Cloth. The bundles are stacked on wooden pallets and placed in cardboard boxes.

Technical Specifications
CHEMICAL COMPOSITION (%) for Stainless Steels Grade
301 304 304L 316 316L 316Ti 317L 321 347 J1 (202) J4

C (Max)
0.15 0.08 0.03 0.08 0.03 0.08 0.03 0.08 0.08 0.08 0.10

Mn (Max)
2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 7.0 - 8.0

P S Si (Max) (Max) (Max)

0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.070 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.01 0.03 1.00 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.70 0.75

Cr
16.00 - 18.00

Ni
6.00 - 8.00

Mo Nitrogen
0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.20

Cu/Others
Ti =5x (C+N) min. 0.70 max. Ti =5x (C+N) min. 0.70 max. Cb = 10x C min. 1.00 max. 1.5 - 2.0 1.5 - 2.0

18.00 - 20.00 8.00 - 10.50 18.00 - 20.00 8.00 - 12.00

16.00 - 18.00 10.00 - 14.00 2 - 3 16.00 - 18.00 10.00 - 14.00 2 - 3 16.00 - 18.00 10.00 - 14.00 2 - 3 18.00 - 20.00 11.00 - 15.00 3 - 4 18.00 - 20.00 9.00 - 12.00 17.00 - 19.00 9.00 - 13.00 14.50 - 15.50 15.00 - 16.00 4.00 - 4.20 0.80 - 1.20 -

8.50 - 10.0 0.090

MECHANICAL PROPERTIES Grade 301 304 304L 316 316L 316Ti 317L 321 347 J1 (202) J4 Tensile Strength Kai Mpa 75 515 75 515 70 485 75 515 70 485 75 515 75 515 75 515 75 515 80 550 100 700 Yield Strength Kai Mpa 30 205 30 205 25 170 30 205 25 170 30 205 30 205 30 205 30 205 30 205 50 350 % Elongation on 50mm gauge 40 40 40 40 40 35 40 40 40 40 40 Hardness BHN 217 201 201 217 217 217 217 217 201 217 222

HRB 95 92 92 95 95 95 95 95 92 95 97

Available as 1/4, 1/2, 3/4 & Full Hard The tolerance on the dimension shall adhere to ASTM A 480 specification. Grades and thickness can be customised to meet specific customer requirement.

Technical Specifications
A BROAD PRODUCT RANGE
ALLOYS DESIGNATION MATERIAL soft magnetic Ni - Fe alloys with very high permeability and low coercivity FULL NAME Mumetal

TYPICAL ANALYSIS 80 Ni - Mo - Fe

RELATED STANDARD (1) A.D.I.J.M. i

TYPICAL VALUES m Hc (A/cm) Bs (Tesla) 0.015 0.75

SOME USEFUL GUARANTEED VALUES m (dc) > 100 000

50 000 150 000

Permimphy R1

80 Ni - Mo - Fe

D.I.J.

75 000 150 000

0.01

0.75

i (1 kHz/0.10 mm) > 40 000 i (10 kHz/0.10 mm) >10 000

Supermimphy SP

80 Ni - Mo - Fe

A.D.I.J.M.

250 000 350 000

0.005

0.75

m (dc) > 300 000

Supranhyster 36 soft magnetic Ni - Fe alloys with high permeability combined with high saturation flux density Supranhyster 40 Supranhyster 50 (ex Anhyster DS) Supranhyster 50 B

36 Ni - Fe 40 Ni - Fe 48 Ni - Fe 45 Ni - Fe

D.I.J. J. A.D.I.J. A.D.J.

5 000 5 000 7 500 7 500

25 000 50 000 100 000 75 000

0.075 0.075 0.050 0.050

1.30 1.50 1.60 1.60

B (1 A/cm) > 0.9 T i (60 Hz/0.35 mm) > 5 000 i (1 kHz/0.35 mm) > 4 000 B (1 A/cm) > 1.1 T B (1 A/cm) > 1.2 T i (60 Hz/0.35 mm) > 7 500 i (1 kHz/0.35 mm) > 3 000 B (1 A/cm) > 1.2 T i (60 Hz/0.35 mm) > 10 000 i (1 kHz/0.35 mm) > 2 500 Squareness ration Br/Bs > 0.97

Supranhyster 50 SP Rectimphy

48 Ni - Fe 48 Ni - Fe

A.D.I.J. I.J.

10 000 125 000 -

0.035 0.125

1.60 1.60

OTHER TYPICAL PROPERTIES

CURIE TEMPERATURE

RESISTIVITY

THEMAL EXPANSION

HARD TEMPER FOR BLANKING

SOFT TEMPER FOR BENDING, DEEP DRAWING OR SPINING HV

DENSITY

SOME MECHANICAL VALUES ON PARTS AFTER FINAL HEAT-TREATMENT

ALLOY

HV (g/cm3) ( cm) (oC) (10 -6/oC) TS (MPa) EL (%)

TS (MPa) EL (%)

MU PY R1 SPY SP S 36 S 40 S 50 S 50 B S 50 SP RY

8.7 8.7 8.7 8.1 8.1 8.2 8.2 8.2 8.2

60 60 60 75 60 45 55 45 45

400 400 400 250 350 450 450 450 450

12 12 12 1 5 8 8 8 8

325 350 325 225 225 250 250 250 275

1000 1100 1000 700 700 700 700 700 900

3 3 3 3 3 3 3 3 1

160 160 160 130 130 140 140 140 -

700 700 700 500 500 500 500 500 -

40 40 40 40 40 40 40 40 -

HV = 125 TS = 550 MPa HV = 150 TS = 600 MPa HV = 125 TS = 550 MPa

HV = 100 TS = 450 Mpa

Manufacturing Process

How To Order
IUP Jindal has a well-organized marketing network. We are connected to all our customers through the various communication means. Alternatively the Customers can also contact us through our web site www.iupjindal.com. requirements can be sent to us on sales@iupjindal.com along with the basic information as regards Grade Size (Thickness, Width) Quantity Surface Finish End Application Any other specific requirement The details of our various offices are as follows Registered & Corporate Office 28, Najafgarh Road, Moti Nagar New Delhi -110 015 INDIA Tel : +91-11-2592 8038 - 45 Fax : +91-11-2592 8118, 2592 8677 Email: ashish@iupjindal.com International Marketing 28, Najafgarh Road, Moti Nagar New Delhi -110 015 INDIA Tel : +91-11-2592 8038 - 45 Fax : +91-11-2592 8118, 2592 8677 Email: apurva@iupjindal.com Northern Region: IUP Jindal Metals & Alloys 28, Najafgarh Road, New Delhi -110 015 INDIA Tel: +91-11-2592 8038 - 45 Fax: +91-11-2592 8118 +91-11-2546 3677 Email: ravi@iupjindal.com Western Region IUP Jindal Metals & Alloys 1st Floor, Jindal Mansion 5A, G. Deshmukh Marg, Mumbai -400 026 INDIA Tel: +91-22-2352 1300 Fax: +91-22-2352 6400 +91-22-2352 1887 Email: bhattacharya@iupjindal.com Works: Dehkora Road, Village Rohad, ( Bahadurgarh ) Distt: Jhajjar,Haryana India Tel: +91-127-621 0021 - 22 Southern Region: IUP Jindal Metals & Alloys 4B, Century Plaza, 560-562, Anna Salai Teynempet, Chennai -600 018 INDIA Tel. & Fax: +91-44-5201 2633 Email: hanumantha@iupjindal.com