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We would like to convey our heartfelt gratitude to Prof. T. Kumar (Director, ISM), Prof. B.C. Sarkar (HOD, Applied Geology), and Dr. A.K. Varma (Training InCharge) first of all, for the entire arrangement of the summer training program in CMPDIL HQ, Ranchi.
We would like to take this opportunity to thank all the people involved in making this summer training at CMPDI, Ranchi, a very fruitful assignment.
We would like to convey special thanks to Mr. S.K. Mitra [Director (T / ES)], Mr. B. Kumar [HOD (HRD)], Mr. N. Ahmad [GM (Expl)], Mr. S.Nath [GM (Geology)], Dr. H.K. Mishra [GM (Labs)], Mr. P. Prasad [Senior Manager (Hydrogeology)] and Dr. R.K.Jain [GM (Geology)] of CMPDIL Head Quaters, Ranchi, for their valuable guidance during the summer training program.
Poulomi Baksi Shreyasi Das Satavisha Ganguly Sulekha Bhaya Prasanta Ku. Mishra Nikhil Marda
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INTRODUCTION
We, students of Applied Geology (M.Sc. Tech) of ISM, Dhanbad have done our summer training job at CMPDI HQ (Central Mine Planning and Design Institute), Ranchi. The duration of this training was from
16th May to 4th June, 2011.We are very thankful to Prof. T. Kumar (Director ISM), Prof. B.C.
Sarkar (HOD, Dept. of Applied Geology), and Dr. A.K. Varma (Training in-charge). We would like to thank Mr. S. Nath, Mr.R.K.Jain , Mr. H.K. Mishra of CMPDIL for giving us such an opportunity and guidance.
CMPDI
Ranchi
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INDIAN COAL:
1. A total of 2,85,862 Millon Tonnes of geological resources of coal have so far been estimated in India up to maximum depth of 1200m (as per GSI). Out of total resources, the Gondwana coalfields account for 2,84,369 Mt (99.5%) while the Tertiary coalfields of North-eastern region (Assam, Meghalaya) contribute 1493Mt (0.5%) of coal resources. The type wise and category wise break up of Indian coal resources are given below:
Type of coal
Prime Coking Medium Coking Semi-Coking Non coking Tertiary coal Total of all type
Proved(Mt)
4,614.35 12,448.44 482.16 87,797.69 477.68 1,14,001.60
Indicated(Mt) Inferred(Mt)
698.71 12,063.93 1,003.29 109,614.09 89.68 1,37,471.10 0 1,880.23 221.68 35,312.63 506.02 34,389.51
Total(Mt)
5,313.06 26,392.60 1,707.13 232,724.41 1073.38 2,85,862.21
%Share
1.99 9.88 0.64 87.09 0.40 100
Indicated (Mt)
68238.66 55195.47 502.09 13534.88 137471.10
Inferred(Mt)
11756.89 16556.53 0.00 6,076.09 34389.51
Total (Mt)
169,259.12 81101.62 14,212.42 21289.05 285862.21
%Share
59.21 28.37 4.97 7.45 100.0
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Coal Constituents:
Just as a rock composed of several minerals so is the coal composed of several organic constituents termed as mecerals, the organic equivalent of minerals. The mecerals can be divided into three groupsVitrinite (termed as Huminite for peat and Lignite essentially woody materials), Exinite (Liptinite derived mainly from spores, resins and cuticles), Inertinite (derived mainly from oxidized plant materials). Mecerals are normally intermixed and occur as groups termed as Micro-litho type which are mainly four types and they are Vitrain, Durain, Clarain, Fusain.
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EXPLORATION
Coal India Ltd. has eight subsidiaries in which seven are production companies (ECL, BCCL, CCL, WCL, SECL, NCL & MCL) and one is Mine Planning and Design company - CMPDI (Central Mine Planning and Design Institute). Head quarter of CMPDI is situated in Ranchi and it has seven Regional Institutes (R.I. s). The location of the Regional Institutes is RI 1 Asansol (ECL), RI 2 Dhanbad (BCCL), RI 3 Ranchi (CCL), RI 4 Nagpur (WCL), RI 5 Bilaspur (SECL), RI 6 Singrauli (NCL) and RI 7 Bhubaneswar (MCL). Our summer training program was held in CMPDI HQ, Ranchi for 21 days. In CMPDI, mine planning and design works are carried out mainly, apart from many activities related to Civil Engineering, Electrical & Mechanical Engineering, Coal Technology & Lab, Exploration, Geomatics, Coal Bed Methane, Finance, Information &Communication Technology, Personnel & Administration, Town Engg. & CM Division. GEOLOGICAL SURVEY OF INDIA (GSI) has already done the geological mapping and has given us the Formational details of the coal bearing horizons in almost all the coalfields of India. The investigations of GSI are a continuing process establishing the coal bearing Formations which is still going on.
STAGES OF EXPLORATION
Preliminary Investigation
Regional Exploration
Detailed Exploration
Developmental Exploration
PRELIMINARY INVESTIGATION: First of all survey work is carried out. It includes the location of the block (latitude, longitude), i.e. the relative position of the block in the coal field is earmarked. Its location and distance with respect to adjacent explored block and/or existing mines is determined. Accessibility, objective of exploration, likely period of investigation, area of the block in sq.km are required to be determined. In virgin areas, the help of satellite imagery and aerial photograph is needed. At this
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stage, 1-2 boreholes are drilled. Before proceeding for further investigation, factors considered for the design of exploration programme are to be assessed. These factors include the geology of the area, nature of the deposit, degree of confidence required, schedule, accessibility, inputs like density of boreholes, diameter, target seam, depth of drilling, quantum of drilling etc., are to be determined. REGIONAL EXPLORATION: In this case, the block is regionally explored. Here boreholes are drilled at 800m-1km apart. These days, 1 km interval is chosen. Based on the data generated after drilling, litholog plotting, sampling, construction of seam structure etc, seam correlation with the help of logs is carried out. At this stage an idea about the presence or absence of fault, fault types, throw, lithology, number and thickness of the seams etc are obtained. Almost all the coalfields of India except the coalfield of Assam are suffered by normal faults. DETAILED EXPLORATION: Here boreholes are drilled at 400m interval which is suggested by The Bureau of Indian Standard by which the influence of coal is up to 200m from the known point. This is evidenced from the Gondwana coalfields where up to 200m from the known point, there is no significant variation between the lithological and other characteristic features. At this stage structural modeling is carried out. Here the reserves are accessed as Proved Reserve. DEVELOPMENTAL EXPLORATION: In India, this stage is followed wherever it is required. It helps in day-to-day planning and quality control. In TISCO, this practice is followed. The main objective of this stage is to Prove Incrop, faults and the heat affected zones, etc. DRILLING: -. In the case of drilling, mainly diamond core drilling is used. There are two types of drilling methods. One is by using single tube core barrel and another is by using double tube core barrel. In coal industry mainly the use double tube core barrel is adopted. For the drilling, mainly diamond bits and TC bits are used. During drilling operation CMPDI mainly uses NQ core size .Sometimes they use the BQ core size as and when required due to boreholes conditions.
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CORE RECOVERY: - For the area prescribed acceptable norm for core recovery percentage are 90% and 70% in non coal and coal horizons respectively in general and 70% and 50% in non coal and coal horizons of soft and friable nature especially in northeastern regions. Core recovery in both coal and non coal cores obtained by drilling in the block satisfy this norm with some exceptions. RECORDING OF DRILLING DATA: - After the drilling carried out the drilling data is recorded as follows-
For example- (Figs in metres) From To Extrapolated Depth 123.00 123.40 123.70 124.10 124.70 125.70 123.40 123.70 124.10 124.70 125.40 126.00 0.40 0.30 0.40 0.60 0.70 0.60 0.20 Coal 0.25 Shaly coal 0.40 Carbshale 0.45 Coal 0.50 Sand stone 0.35 Coal Recovery Lithology
LOGGING: The data obtained by drilling is used in plotting the lithologs using the RF of 1:500 in general. This gives an idea about the lithotypes associated with the seam/s. After litholog plotting seam structure is plotted in which RF of 1:50 is used in general as per detailed chemical analysis whether it is coal, shaly coal or carbshale. SAMPLING: The core logs obtained by drilling are sampled and sent for band by band analysis. The coal cores are arranged in the boxes in book pattern. Here taking into account as per the visual logging C1, C2, C3, etc are indicated for coal and shaly coal and D1, D2, D3 etc are indicated for carbshale. Then the borehole no. and box number are written on the box. e.g.,CMBT-167/Box No-5 and dispatched to the respective laboratories for band by band analysis. On obtaining the band by band analysis of the seams of the respective boreholes, seam structure is plotted on RF 1:50 considering the ash% + Moisture % i.e., for coal (upto35%), shaly
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coal (35%-50%) and carbonaceous shale (>50% - 75%) are marked. Then making the roof-floor corrections to eliminate unviable carbshale, the seam depths are defined. The seams defined in this manner is subjected to overall analysis i.e., at 40 degree centigrade and 60% relative humidity. Approximately 50% of boreholes are determined by Overall analysis. The rest 50% are calculated by using the software CEMGEODOC produced by CMPDI. The useful heat values thus arrived from the overall analysis data are utilized for the estimation of the grade of the respective seams.
SEAM CORRELATION:
Correlation of seams is done with the help of lithologs. Significance of fault is of much importance. Fault are determined by evidence in the boreholes, i.e. when some strata is missing, brecciated strata or the presence of slickensides etc., then it is evidenced that there may be a fault. Fault can also be determined by Inference, i.e. unusual difference in the level of roof and floor of the seam/s on either side of the fault. The observations of some boreholes passing through the fault and some are adjacent to it helps in Stitching the fault alignment.
Overall Advice for seams defined: Floor contour plan is done using the FRL (Floor Reduced Level) value of the boreholes
by means of 3-point method.
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Roof Contour Plan: The same procedure is followed for Roof Contour Plan as that of
Floor Contour Plan using the RRL (Roof Reduced Level) value.
ISOCHORE MAP: - Isochore map is drawn by using the vertical thickness of the coal seam
as encountered in the borehole.
ISOPARTING MAP: - Parting is the difference between the floor of one coal seam and the
roof of another coal seam. By using the isoparting line we draw isoparting map which is mainly used in opencast mine.
ISOEXCAVATION MAP: - This gives an indication of total coal available and total OB
presents in terms of the thickness.
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QUALITYQuality evaluation of coal is most important for rational utilization of this valuable commodity. To suit the requirement of various industries, which requires a particular variety of coal, proper characterization of coal is important before being used. Before going to further ahead in Quality it is needed to define the calorific value and UHV (Useful Heat Value). Calorific value-It is the heat liberated by its complete combustion with oxygen. It is expressed as Btu/lb (British Thermal Unit/Pound) or Kcal/Kg (Kilo Calorie/Kilogram). UHV-Useful Heat Value to grade coal, can be determined by the following formula as follow:[8900-138(Ash + Moisture) kcal/kg.].
CHARACTERIZATION OF COAL:-
Coal has been readily combustible rock containing more than 50% by weight and more than 70% by volume of carbonaceous material including inherent moisture, formed from compaction and indurations of variously altered plant material. Difference in the kind of plant material defines Coal type. Range of impurities define Coal grade. These are main characteristics of COAL. CLASSIFICATION OF COAL:-Depending upon coking property coal has two classifications. One is for coking coal and another is for non coking coal.
FOR COKING COAL:-Some coals on heating suitably swell and fuse to form a hard and porous mass called coke which can provide concentrated heat and withstand some pressure. Such coals are called Coking coals. It is extensively used in metallurgical industries. GRADE Steel Grade I Steel Grade II Washery Grade I Washery Grade II Washery Grade III Washery Grade IV Inferior ASH% Up to 15 15-18 18-21 21-24 24-28 28-35 >35 SPECIFIC GRAVITY 1.42 1.44 1.46 1.50 1.53 1.58 1.65
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FOR NON-COKING COAL:-Coal lacking the properties of coking coal is non-coking coal. Its classification is as follows. ASH%+MOISTURE% SP.GRAVITY GRADE (K.Cal/Kg) < 20 20-24 24-29 29-34 34-40 40-47 47-55 >=55 A B C D E F G UNGRADED >6200 >5600-6200 >4940-5600 >4200-4940 >3360-4200 >2400-3360 >1300-2400 <1300 1.40 1.45 1.50 1.55 1.58 1.68 1.75 UHV
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PROXIMATE ANALYSIS
By proximate analysis the moisture (water content), ash (mineral content), volatile matter (Gaseous components) are determined in the laboratory as weight percentage. Hundred minus the sum total of these gives the fixed carbon. It reflects the utilization potential. FC = 100 (Moisture + Ash + Volatile Matter)
ULTIMATE ANALYSIS
It consists of the determination of the percentage of elements (viz; carbon, nitrogen, sulphur and oxygen) present in coal by weight. SPECIAL TESTs FOR COKING COAL=> a) Caking Index= Inert Material/ (Unit weight of coal in a mixture totaling 25 grams which on
carbonization gives a coherent mass capable of supporting a load of 500 gms.) It gives an idea about the coking property of coal. b) Swelling Index=It gives the Swelling nature of coal during carbonization. It measures the volume increase of coal when unit mass of coal is heated under specific condition and numbered from 1 to 9 by reference to a series of standard profiles. c) LTGK Coke type: The nature, shape, size of the cock pencil formed in the standard L.T.G.K.(Low Temperature Grey King) retort and designated by alphabets A,B,C,D.E,F,G.G1 to G8 gives an indication of the coking potentiality of the coal, for use in metallurgical industries. d) Plastometric Test= i. Gieslers Plastometric test It determines the temp. Where coal softens, attain the maximum fluid state and resolidifies by rotating a small paddle inside a coal mass at a constant torque when coal is being heated and by measuring the rate of rotation of paddle as number of dial division per minute. ii. Sapoznikovs Petrographic study The coal sample is heated from the bottom at the constant pressure of 1 kg/cm2 from top. The maximum thickness of the layer of plastic mass formed after the temp raises above 3000c measures indirectly the maximum fluidity (ddpm) of Gieslers Plastometric test. Page | 11
e) Petrographic study= It is the visual examination of a polished section of coal under microscope under reflected light. This study has gained importance now a day because the relevance of the determination of the parameter s has a great impact on the quality of coal.
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2. Hydrologic Cycle
The water of the earth circulates in the three media namely hydrosphere, atmosphere and the upper part of lithosphere. The circulation of water from the oceans to the atmosphere, from the atmosphere to the lithosphere and from lithosphere to the oceans, occurring through complex and inter-dependent processes including precipitation, runoff, ground water flow, evaporation and transpiration is called as the hydrologic cycle. The water evaporates from the oceans, rivers, streams, lakes and other water bodies and forms a part of the atmospheric moisture. This moisture when it moves to low temperature areas is condensed and precipitates as rain, snow or hail. The water that reaches the ground is dissipated in several ways. It may be evaporated, transpired by plants, infiltrated in the ground or flow as surface runoff into streams, rivers or the oceans. The hydrologic cycle is an important natural phenomenon on Earth; it is the driving force behind most other natural processes.
3. Hydrogeology
Hydrogeology is a branch of earth science that is concerned with the mode of occurrence, distribution, movement and chemistry of water occurring in the subsurface in relation to the geological environment.
SUBSURFACE WATER: The water in the rocks existing in the liquid, solid or gaseous state is called
subsurface water. The subsurface water can be divided into ground water or phreatic water, vadose water and internal water. Ground water occurs in the zone of saturation in which all interconnected voids are filled with water that is under hydrostatic pressure. The upper surface of this zone of saturation is termed as water table. The zone of aeration lies between the ground surface and the water table. The zone of aeration contains the vadose water which includes water held in the interstices of capillary dimensions. Depending on the origin and source the subsurface water is classified as connate water if the water occurring in the rock formation was entrapped during the deposition of the rock, meteoric water if it was derived from atmospheric precipitation and as juvenile water if it is derived from the interior of the earth. The geology, topography, climate, drainage and vegetation control the form and configuration of zone of aeration and also control the position of water table. Water bearing and wateryielding properties of the zone of aeration mainly govern the percolation of water to the zone of saturation. There may be two or more zones of saturation in some areas. Where there is an impermeable rock in the zone of aeration, the downward movement of water may be hindered resulting in the saturation of interstices of the rocks above the impermeable barrier. Water in such zones of saturation is termed as perched ground water.
3.1.1 Porosity:
The portion of the rock (or) soil not occupied by the solid rock material may be occupied by air (or) ground water. These spaces are known as voids, interstices, pores/pore spaces. The porosity is the measure or property of the interstices present in the formation. It is defined as the ratio of the volume of voids to the total volume and can be expressed as a percentage or as decimal fraction. Porosity is usually of two types a) primary porosity and b) secondary porosity. Primary porosity is the inherent character of a rock which is developed during the formation of the rock itself. In semi-consolidated (sedimentary) rocks and unconsolidated (alluvial) formations, porosity is of primary nature and is due to the inter-granular space. In volcanic rocks, the primary porosity is due to the presence of gas cavities (vesicles) and also lava tubes and lava tunnels. Vesicular and scoriaceous lavas have high primary porosity. Secondary porosity is the induced character and is developed subsequent to the formation of rocks. It is characteristic of consolidated and semiconsolidated formations and it is introduced by weathering, fracturing and jointing in hard rocks and dissolution of minerals in carbonate rocks (Limestones and Dolomites). Joints and fracture may induce secondary porosity in sandstone already possessing primary porosity.
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Individual pores in a fine-grained material like clay are extremely small but the total pore space is usually large. While clay formation has large water holding capacity, water can not readily move through the tiny pores and hence is not aquifer even though it may be saturated with water. In semi-consolidated (sedimentary) and unconsolidated (loose sediments) formations, the porosity of formation is controlled by the size, shape, sorting, distribution, packing of particles and degree of cementation. In consolidated formations (hard rocks), the porosity is dependent on the size of the individual fractures, joints and other openings; the extent, spacing and the pattern of fracturing or on the nature of solution channels.
Fig. 2 a) If the grains that make up a rock are mostly spherical in shape, then the rock is said to have well sorted arrangement and hence have greater porosity. Fig. 2 b) On the other hand, if the grains of a rock are not uniform, then the smaller grains will fill up spaces between the larger ones and hence poorly sorted and the porosity is less. Fig. 2 c) Well-sorted sedimentary deposit consists of pebbles that are themselves porous, so that the deposit as a whole has a very high porosity. Fig. 2 d) Well sorted sedimentary deposit, whose porosity has been diminished by the deposition of mineral matter in the interstices. Fig. 2 e) Rock rendered porous by solution. Fig. 2 f) Rock rendered porous by fracturing.
3.2.2 Packing:
Fig 3: Arrangement of Grains in Cubic and Rhombic packing The geometrical arrangement of grains or the types of packing also affects porosity. In cubic packing, the porosity is as high as 48% while in rhombic packing it is as low as 26%. Page | 16
3.2.3 Shape:
Regarding the shape of grains, it is seen that angularity tends to increase porosity. Cementation and compaction reduces porosity. In unconsolidated alluvial formations, the porosity at deeper levels is less due to greater compaction. In volcanic rocks, the porosity decreases with the deposition of secondary minerals in vesicles in the form of amygdule.
3.2.5 Permeability:
The pores or openings in the rocks may be connected or disconnected normally or randomly distributed, interstitial or planar rock like feature. Larger openings are usually associated with larger permeability. It is not only the size of openings that determine the permeability. The connection between the openings also plays an important role. Thus the degree of connectivity of the pores governs the permeability of the rock. The effective porosity is more closely related permeability than its total porosity. The permeability of porous medium is the ease with which a fluid can flow through the medium and is measured by the rate of flow in suitable units. In other words, permeability characterizes the ability of a porous medium to transmit a fluid or water. It is a factor governing how a rock will act as a source of water for a well. On the basis of permeability, the rocks are classified into permeable, semi-permeable and impermeable (impervious).
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4.2.1 Transmissivity:
The overall capacity of an aquifer to transmit water is dependent on the thickness and hydraulic conductivities of the components parts of the aquifer. It is, therefore, a product of average hydraulic conductivity and saturated thickness of the aquifer.
T Kb
(T= transmissivity in m2/day, K= hydraulic conductivity in m, b = thickness of the aquifer) Transmissivity is defined as the rate of flow of water in cubic meters per day, through a vertical strip of the
aquifer of one meter wide (unit width) and extending through the entire saturated thickness of the aquifer under a hydraulic gradient of (100% unit hydraulic gradient) at a temperature of 15.6C.
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Fig. 7: Diagram illustrating storage coefficient of confined aquifers Storatitivity is non-dimensional. In confined aquifer, storatitivity is a result of compression of the aquifer and expansion of the contained water a result of reduced pressure due to pumping. The value of S ranges from 0.00001 (10-5) to 0.001 (10-3) for confined aquifers.
2. Pumping Water Level (PWL):- This is the level at which water stands in a well when pumping is in progress. This level is variable and changes with the quantity of water being pumped. The pumping water level is also called the dynamic water level. 3. Drawdown (s):- It is the difference between the static water level and the pumping water level. Drawdown affects the yield of the well. 4. Residual Drawdown (s'):- After pumping is stopped, the water level rises and approaches the SWL observed before pumping began. During water level recovery, the distance between the recouping water level and the initial SWL is called residual drawdown. 5. Recovery:- This the amount by which the water level in a well has risen at a given time after pumping ceased. Thus, it is the difference between the residual drawdowns after the given time and drawdowns when pumping stopped. When the water level returns to the SWL, recovery is said to be complete. 6. Pumping Rate (Discharge):- This is the volume of water per unit time discharged from a well by pumping. This is also called the well yield. It can be measured in liters per minute (lpm). Other units employed are cubic meter per hour (m3/h) and cubic meter per day (m3/day).
Turbulent flow Two basic types of flow occur in ground water with one more prevalent than the other. The water in the interstices of the permeable rocks in the zone of saturation is, as a rule, move very slowly and steadily. This slow and steady kind of movement is called the laminar flow. It is also known as streamline (or) viscous flow. In each thread of laminar movement there is an endless procession of particles of water, and each particle of water moves in a regular path without crossing or intersecting those of others. That means there is no intermixing individual threads /layers. (Fig. 9)
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STEADY-STATE FLOW:- Flow is said to be under steady or equilibrium state when the magnitude and direction specific discharge remain constant with time. Steady-state flow implies that the position of the piezometric surface and the hydraulic gradient remain unchanged. There is no addition to or withdrawal from the storage of the aquifer, and equilibrium conditions have been reached between recharge and discharge.
NON-STEADY STATE FLOW:- Flow is said to be under non-steady, also called unsteady or nonequilibrium or transient state when the magnitudes or direction of specific discharge changes with time. Changes in storage of the aquifer are involved in non-steady flow. Non-steady state flow is described with respect to boundary and initial conditions.
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