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QSK78

Generator Drive
Sales Handbook

Page 1

QSK78 GENERATOR DRIVE


TABLE OF CONTENTS
Product Summary Page ............................................................................................................................................................................................................................................. 5
Graphics and Text Section .......................................................................................................................................................................................................................................... 7
AD - Accessory Drive Pulley .................................................................................................................................................................................................................................. 7
AP - Agency Approval .......................................................................................................................................................................................................................................... 10
CA - Air Cleaner Plumbing ................................................................................................................................................................................................................................... 12
CO - Replenishing Oil System ............................................................................................................................................................................................................................. 13
DA - Vibration Damper ......................................................................................................................................................................................................................................... 16
DF - Front Gear Train Accessory Drive ................................................................................................................................................................................................................. 20
DL - Fuel Drain Location ...................................................................................................................................................................................................................................... 22
DO - Customer Interface Software ........................................................................................................................................................................................................................ 24
EE - Alternator ..................................................................................................................................................................................................................................................... 28
EH - Alternator Mounting ..................................................................................................................................................................................................................................... 32
EM - Front Engine Support .................................................................................................................................................................................................................................. 38
FA - Fan Drive ...................................................................................................................................................................................................................................................... 39
FF - Fuel Filter ..................................................................................................................................................................................................................................................... 41
FH - Flywheel Housing ........................................................................................................................................................................................................................................ 43
FR - Power Rating ............................................................................................................................................................................................................................................... 45
FW - Flywheel ...................................................................................................................................................................................................................................................... 47
LE - Engine Performance Test .............................................................................................................................................................................................................................. 48
LF - Lube Oil Filter .............................................................................................................................................................................................................................................. 49
LG - Oil Level Gauge Location ............................................................................................................................................................................................................................. 52
LT - Literature ...................................................................................................................................................................................................................................................... 53
OB - Oil Fill Arrangement ..................................................................................................................................................................................................................................... 56
OP - Oil Pan ........................................................................................................................................................................................................................................................ 58
RE - Rear Engine Support ................................................................................................................................................................................................................................... 61
SB - Electrical Starting Accessories ..................................................................................................................................................................................................................... 62
SD - Engine Monitoring System ........................................................................................................................................................................................................................... 64
SG - Alternator Guard .......................................................................................................................................................................................................................................... 65
SK - Shipping Arrangement ................................................................................................................................................................................................................................. 68
ST - Starting Motor .............................................................................................................................................................................................................................................. 69
TB - Turbocharger Arrangement ........................................................................................................................................................................................................................... 72
WF - Corrosion Resistor ....................................................................................................................................................................................................................................... 73
WI - Water Inlet Connection ................................................................................................................................................................................................................................. 75
WO - Water Outlet Connection ............................................................................................................................................................................................................................. 77
WP - Water Pump ................................................................................................................................................................................................................................................ 78

Page 4

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


AD - Accessory Drive Pulley

AD6016

AD6016

[G]
Option #

Groove

Bolt Circle

AD 6016

Max Torque @ Rated


RPM
-

Drive Ratio

Notes

Weight

Value Code

Steel cup to seal opening in the gear cover when an accessory drive pulley is not required. Mounted through the front gear cover, left bank side of engine.

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


AD - Accessory Drive Pulley

AD6020

AD6020

[G]
Option #
AD 6020

Groove
2

Bolt Circle
-

Max Torque @ RPM


-

Drive Ratio
1.21:1

Notes
-

Weight
-

Value Code
-

Pulley diameter 171.5 mm [6.75 in.]


Number of grooves: 2
Groove description: .38 inch V-belt
Pulley description: Mounted through the front gear cover-left bank
Direction of rotation: Same as crank

Page 8

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Drive ratio to engine speed: 1.21:1
Drive limitation:
Side load limitation:
Pitch diameter: 169.45 mm [6.67 in.]
For two pump two loop

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


AP - Agency Approval

AP6025

AP6025

[G]
Option #
AP 6025

Agency
EPA, CARB

Tier Level
Tier I

Notes

Certified by: EPA, CARB


Application: QSK45/60 G-drive engine only
Certification: Tier 1
Centinel: No

Page 10

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


AP - Agency Approval

AP6047

AP6047

[G]
Option #
AP 6047

Agency
EPA

Tier Level
Tier 1

Notes
-

Certified By: EPA


Application: G-drive
Cert Level: Tier 1
Special Allowance: N/A
Cert Agent: EPA
Fuel Type: Diesel
Centinel Provision: Yes

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 11

QSK78 GENERATOR DRIVE


CA - Air Cleaner Plumbing

CA6013

CA6013

[G]
Option #
CA 6013

Type Plumbing
-

Material
-

Includes
-

Inside Diameter
-

Power Gen
6 rubber elbows for comprssor inlet connections.

Bulletin No. DIV_4000199 (Rev. 12/03)

Page 1

QSK78 GENERATOR DRIVE


CO - Replenishing Oil System

CO6002

CO6002

[G]
Option #
CO 6002

Description
Centinel oil replacement system.
Requires separate replenishment
system

Notes
-

Weight
-

Value Code
-

Centinel oil replenishing system.


Burn only configuration.
For use in applications that provide a separate

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


oil replenishment system only.

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Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


CO - Replenishing Oil System

CO6004

CO6004

[G]
Option #
CO 6004

Description
Centinel oil replacement system.
Burn and make up.

Notes
-

Weight
-

Value Code
-

Centinel oil replenishing system.


Burn and makeup configuration.
Requires additional oil tank for make up oil reservoir.

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


DA - Vibration Damper

DA6152

DA6152

[G]
Option #
DA 6152

Fan Drive Crank Pulley Dia.


-

Addtl Drive Pulleys


-

PTO Provision
-

Max Engine Rated Speed


-

Type: High Viscosity


Number Of Dampers: 2
Provision For Mounting Front Power Takeoff: No
Speed Limitation: TBD
Unique Characteristics: Base Circle Diameter Of Crank Attached Holes Is 241.3. With Press Fit Crankshaft Adapter

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Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Damper Size: 520 mm [20.47 in.]
Fan Drive: No

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 17

QSK78 GENERATOR DRIVE


DA - Vibration Damper

DA6153

DA6153

[G]
Option #
DA 6153

Fan Drive Crank Pulley Dia.


162.5 mm

Addtl Drive Pulleys


-

PTO Provision
-

Max Engine Rated Speed


-

Type: High Viscosity


Number Of Dampers: 2
Provision For Mounting Front Power Takeoff: No
Pulley Material: Cast Iron
Pulley Groove Description: PK Section V-Ribbed

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Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Pulley Diameter: 162.5 mm [6.39 in.]
Number Of Grooves: 31
Unique Characteristics: Base Circle Diameter Of Crank Attached Hole is 241.3 mm [9.5 in.] Fan Drive: Yes
Damper Size: 520 mm [20.47 in.]

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


DF - Front Gear Train Accessory Drive

DF6003

DF6003

[G]
Option #

Description

Shaft

DF 6003

SAE-B flange

13-tooth spline

Max Torque @ Rated


RPM
-

Drive Ratio

Notes

Weight

Value Code

Can use 2 or 4 bolt


flange

Drive location front: No (TLA water pump)


Drive location rear: Yes
Drive provision: Yes

Page 20

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Number of teeth spline drive front: 13
Number of teeth spline drive rear: 13
SAE B on both front and rear.
Can be used with 2 or 4 bolt flange.

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


DL - Fuel Drain Location

DL6009
dl6009_mcs

DL6009

[G]
Option #
DL 6009

Plumbing for
Fuel drain

Attachment Location
Front, right

Attachment Size
-

Notes
Oriented down

Weight
-

Value Code
-

Fuel pump type: IMO bought out pump


Drain connection location: Front, Right
Drain position vertical from crank C/L: 402.6 mm [15.9 in.]
Drain position from FFOB: 216.4 mm[8.5 in.]
Unique characteristics: No content option used as a pointer to select fuel tubing.

Page 22

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


DL - Fuel Drain Location

DL6013

DL6013

[G]
Option #
DL 6013

Plumbing for
IMO bought out pump

Attachment Location
-

Attachment Size
-

Notes
-

Fuel Pump Type: IMO Bought Out Pump


Drain Orientation: Pointed Down (LB)
Drain Position Vertical From Crank C/L: 314.4 mm [12.4 in.]
Drain Position From FFOB: 205.9 mm [8.1 in.]
Drain Position Horizontal From Engine C/L: 672 mm [26.5 in.]
Drain Connection: 1 7/8-12 UN, SAE (JIC) 37 Degree Flare
Bulletin No. DIV_4000199 (Rev. 11/03)

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QSK78 GENERATOR DRIVE


Unique Characteristics:
No Content Option Used as a Pointer to Select Fuel Tubing.

Page 2

Bulletin No. DIV_4000199 (Rev. 11/03)

QSK78 GENERATOR DRIVE


DO - Customer Interface Software

DO6212

DO6212

[G]
Option #
DO 6212

Use With

Rating (kW [BHP] @ rpm)

Calibration
24V

Engine Control system: DOH


Application: G-drive
Commun support: Modbus
OEM name: N/A
Duty cycle designation: Standby

Page 24

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Flywheel size (ring gear teeth): SAE 00 (168)
Instrumentation package: Standard
Calibration voltage: 24V

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 25

QSK78 GENERATOR DRIVE


DO - Customer Interface Software

DO6214

DO6214

[G]
Option #
DO 6214

Use With

Rating (kW [BHP] @ rpm)

Calibration
24V

Engine Control system: DOH


Application: G-drive
Commun support: Modbus
OEM name: N/A
Duty cycle designation: Prime

Page 26

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Flywheel size (ring gear teeth): SAE 00 (168)
Instrumentation package: Standard
Calibration voltage: 24V

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


EE - Alternator

EE6034

EE6034

[G]
Option #
EE 6034

Mfg/Model
Cummins/Delco Remy model 23SI

Voltage/Amps
24V/55A

Notes

Manufacturer/Model: Cummins branded


Voltage: 24
Amperage: 55
Ground type: Negative
Insulated: No

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Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Built in voltage regulator: Yes
Wiring harness included: No
Ground strap required: Yes
Ground strap included: No
Cooling fan included: Yes
Brush type: No
Brushless: Yes
MFG: Delco Remy model 23SI-450

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


EE - Alternator

EE6066

EE6066

[G]
Option #
EE 6066

Manufacturer/Model
Prestolite LNA4024

Voltage/Amps
24V/55A

Notes

Manufacturer/model: Cummins branded


Voltage: 24
Amperage: 55
Ground type: Negative
Insulated: Yes

Page 30

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Built in voltage regulator: Yes
Wiring harness included: No
Ground strap required: No
Ground strap included: No
Cooling fan included: Yes
Brush type: Yes
Mfg/model: Prestolite-LNA4024/8

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


EH - Alternator Mounting

EH6002

EH6002

[G]
Option #
EH 6002

Use With
Delco Remy 23SI or 33SI

Mount Type
Lug

Drive Ratio
3.56:1

Notes

Alternator manufacturer: Cummins branded


No. of alternators: 1
Drive ratio: 3.56:1
Model: Delco Remy 23SI and 33SI
Pulley Description: 5 groove PK section, V ribbed

Page 32

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Pulley location: Right bank side of engine through the front gear cover
Mounting type: Lug
Kitted: No
Attachment Point: Crank centerline: 650.98 mm horizontal and 59.5 mm vertical
Adjusting link included: Yes
Belt description: 5 rib PK section V ribbed

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


EH - Alternator Mounting

EH6005

EH6005

[G]
Option #
EH 6005

Use With
Prestolite LNA4024/7

Mount Type
Spool

Drive Ratio
2.62:1

Notes

Alternator manufacturer: Cummins branded


No. of alternators: 1
Model: Prestolite LNA4024/7
Drive ratio: 2.62:1
Pulley Description: 5 groove PK section, V ribbed

Page 34

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Pulley location: Right bank side of engine through the front gear cover
Mounting type: Spool
Kitted: No
Attachment point: Crank centerline: 644.37 mm [27.711 in.] horizontal and 74.77 mm [2.94 in.] vertical
Adjusting link included: Yes
Belt description: 5 rib PK section V ribbed

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 35

QSK78 GENERATOR DRIVE


EH - Alternator Mounting

EH6011

EH6011

[G]
Option #
EH 6011

Use With
Delco Remy 23SI or 33SI

Mount Type
Lug

Drive Ratio
2.62:1

Notes

Alternator manufacturer: Cummins branded


No. of alternators: 1
Drive ratio: 2.62:1
Model: Delco Remy 23SI and 33SI
Pulley Description: 5 groove PK section V ribbed

Page 36

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Pulley location: Right bank side of engine through the front gear cover
Mounting type: Lug
Kitted: No
Attachment Point Crank C/L:
Horizontal: 650.98 mm [25.62 in.]
Vertical: 59.5 mm [2.34 in.]
Adjusting link included: Yes
Belt description: 5 rib PK section V-ribbed

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


EM - Front Engine Support

EM6085

EM6085

[G]
Option #
EM 6085

Type
Trunnion

Attachment Hole

Damper

Notes
Has remote grease fill

Weight
-

Value Code
-

Mounting location: Front


Type: Trunnion
Unique characteristics: Has remote grease fill first used on marine engines.

Page 38

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


FA - Fan Drive

FA6121

FA6121

[G]
Option #
FA 6121

Bolt Circle mm
-

Drive Ratio
-

Fan Center mm
-

Tensioner Type
-

Cover plate for use when no fan is required.

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 39

QSK78 GENERATOR DRIVE


FA - Fan Drive

FA6184
fa6184_mcs

FA6184

[G]
Option #
FA 6184

Bolt Circle mm
-

Drive Ratio
-

Fan Center mm
-

Tensioner Type
-

Fan Drive For Customer Supplied Radiator With Integral Fan Pulley.
Use With Customer Supplied Fan Pulley Fan Center Distance To Crank Centerline: Customer Supplied Fan Pulley
Fan Center: Customer Supplied Fan Pulley
Offset From Centerline Of Crank: (in/mm) 0
Type Of Drive: 6 Bolt
Belt Description: PK Section V-Ribbed
Belt Included: No
Drive Ratio: Customer Supplied
Fan Pulley Diameter: Customer Supplied
Type Of Fan Hub: Customer Supplied
Method Of Tensioning: Auto
Tensioner Included: Yes
Fan Drive Limitations:
Maximum Torque Capability: (Lb/Ft) Tbd Maximum Fan Inertia: (In-Lb/Sec**2) TBD Maximum Bending Moment On Fan Hub Mounting Surface: (In-Lb) TBD Maximum Fan
Weight: (Lb) TBD
Maximum Fan Spacer Length (in-mm) TBD
Special Installation Requirements: (I.E. Screw Grade. Hardened Washers) No
Unique Characteristics:
Back Side Idler With Damper
For Use With QSK78 Engines.

Page 40

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


FF - Fuel Filter

FF6070

FF6070

[G]
Option #

Element

Filtration

FF 6070

Six spin on

10 micron

Water Separator/WIF
Sensor
Yes/

Location

Notes

Weight

Value Code

Left Bank

Element type: Spin on


Number of elements: 6
With water separator: Yes
For use with air compressor: No

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


Mounting location: Left Bank
Absolute filtration measure in micron: 10
Inlet fitting description: 1 7/16 UN-16 ORFS to SAE J1453
Outlet fitting description: 1 7/16-12 UN-16 ORFS to SAEJ1453
Fitting orientation: Down

Page 42

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


FH - Flywheel Housing

FH6039

FH6039

[G]
Option #
FH 6039

SAE/Wet or Dry
SAE 00/Dry

Application
Starter dist: 345.52
mm [13.60 in.]

Housing Material
S G Iron

Starter Quadrant
Both sides machined
#1, #2, #3, #4
quadrants

Notes
-

Weight
-

Value Code
-

SAE size: 00
Clutch type provision: Dry
Material: S G Iron

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 43

QSK78 GENERATOR DRIVE


Starter center distance: 345.52 mm [13.60 in.]
Starter spacer capability: No
Wrench clearence hole provision: No
Tachometer sensor mounting Hole: Three
Tachometer sensor mounting hole location:
#1 (RS) M22x1.5
#4 (LS) M22x1.5
#4 (LS) M22x1.5
Engine mount type: Pad
Both sides machined for starter mounting.

Page 44

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


FR - Power Rating

FR6422

FR6422

[G]
Option #
FR 6422

Rated Horsepower
3741 BHP @ 1800 RPM

Peak Torque
3371 FT LB @ 1800 RPM

CPL
8241

Certified
EPA, CARB

Rated power: 3741 BHP @ 1800 RPM


Peak torque: 3371 FT LB @ 1800 RPM
Governed power: 0000 BHP @ 1800 RP CPL: 8241
CPL: 8241
Certified by: EPA, CARB
Cal restr: Nonroad
Power rating: N/A
Engine control system: DOH
Application: Power Generation
Certification level: Tier 1
Aftercooler type: 2P2L
EMC version: Dominion

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 45

QSK78 GENERATOR DRIVE


FR - Power Rating

FR6450

FR6450

[G]
Option #
FR 6450

Rated Horsepower
3660 BHP @ 1800 RPM

Peak Torque
N/A FT LB @ N/A RPM

CPL
8241

Certified
EPA, CARB

Rated power: 3660 BHP @ 1800 RPM


Peak torque: N/A FT LB @ N/A RPM
Governed power: N/A BHP @ N/A RPM
CPL: 8241
Certified by: EPA, CARB
Cert level: Tier 1
Cal restr: Nonroad
Power rating: N/A
Engine control system: DOH
Low nox

Page 46

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


FW - Flywheel

FW6057

FW6057

[G]
Option #

SAE

FW 6057

00

Bulletin No. DIV_4000199 (Rev. September 2003)

Pilot Bearing Bore


Dia
98 mm

Ring Gear Pitch/Teeth

Indicated Drive

Notes

Weight

Value Code

Page 47

QSK78 GENERATOR DRIVE


LE - Engine Performance Test

LE6009

LE6009

[G]
Option #
LE 6009

Description
Standard engine performance test

Notes
-

Weight
-

Value Code
-

Standard engine performance test.


Witnessed: No

Page 48

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


LF - Lube Oil Filter

LF6065
lf6065_mcs

LF6065

[G]
Option #
LF 6065

Type
-

Hose Length
-

Location
-

Notes
-

Full Flow Oil Filter


Combination full flow/bypass oil filter
Element type: Venturi combo LF 9024
No. of elements: 6
Mounting location: RB
Bypass provision: Yes
One piece filter head
For use on Q78 Power Gen and G-drive engines

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 49

QSK78 GENERATOR DRIVE


LF - Lube Oil Filter

LF6067

LF6067

[G]
Option #
LF 6067

Type
Wire Mesh

Hose Length
-

Location
RB only middle

Notes
Eliminator

Weight
-

Value Code
-

Full flow oil filter


Element type: Wire Mesh
Number of full flow filter elements: N/A
Number of combo filter elements: N/A
Filter Model/Manufacturer:

Page 50

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Eliminator/Alta Level
Filter capacity: N/A
Filter Head: Integral
Mounting Location: RB only middle
Bypass Filter: Integral
Element Type: Centrifugel
Unique Characteristics:
Self cleaning full flow elements with serviceable bypass unit.

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 51

QSK78 GENERATOR DRIVE


LG - Oil Level Gauge Location

LG6044

LG6044

[G]
Option #

Handle Orientation

LG 6044

Location of entry into


Oil Pan
Right bank front pan
adapter

Use With

Power Angle

Notes

Weight

Value Code

Power angle: 0.0


Power tilt: 0
Location: Right bank front pan adapter

Page 52

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


LT - Literature

LT6058

LT6058

[G]
Option #
LT 6058

Description
Literature

Notes
Operation and maintenance manual
for QSK78 single stage engines

Weight
-

Value Code
-

Includes: Operation and maintenance manual for QSK78 single stage engines.

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 53

QSK78 GENERATOR DRIVE


LT - Literature

LT8015

LT8015

[G]
Option #
LT 8015

Description
EU Declaration of Incorporation &
Generic O&M Manual

Notes
-

Weight
-

Value Code
-

Literature Included: Declaration of Incorporation and Generic O & M Manual


In accordance with the machinery directive 98/37/EC as amended. Option must be selected for engine product shipped into the European Economic Area (1) where product is
for Industrial/Construction or G-Drive applications (OEM sales and distributors). Option should not be selected for sale into automotive, rail, ag/forestry, tractors, marine
applications (but on-board equipment on fixed offshore platforms may be covered).
Option calls up the documents needed for Cummins to comply with EU law (2): Declaration of Incorporation, Generic O & M. These documents must be shipped with product.
Notes (1): EEA = Austria, Belgium, Denmark, Finland, France, Germany, Greece, Ireland, Italy, Luxembourg, Netherlands, Portugal, Spain, Sweden, United Kingdom, Norway,
Iceland, Liechtenstein.
(2): EU Directive 98/37/EC on Machinery covering health and safety requirements for machinery.

Page 54

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


LT - Literature

LT8016

LT8016

[G]
Option #
LT 8016

Description
EU Declaration of Incorporation

Notes
-

Weight
-

Value Code
-

Literature included: Declaration of Incorporation


In accordance with the machinery directive 98/37/EC as amended. Option must be selected for engine product shipped into the European Economic Area (1) where product is
for Industrial/Construction or G-Drive applications (OEM sales only). Option should not be selected for sale into automotive, rail, ag/forestry, tractors, marine applications (but onboard equipment on fixed offshore platforms may be covered).
Option calls up the documents needed for Cummins to comply with EU law (2): This option applies when sales and Shipments are direct to an OEM, and OEM requests in
writing we do not supply repeat copies of the generic O & M Manual. DOI only will be shipped with product.
Notes (1): EEA = Austria, Belgium, Denmark, Finland, France, Germany, Greece, Ireland, Italy, Luxembourg, Netherlands, Portugal, Spain, Sweden, United Kingdom, Norway,
Iceland, Liechtenstein.
(2): EU Directive 98/37/EC on Machinery covering health and safety requirements for machinery.

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 55

QSK78 GENERATOR DRIVE


OB - Oil Fill Arrangement

OB6208

OB6208

[G]
Option #
OB 6208

Location
On Eliminator

Fill Type
-

With Dipstick
-

Notes
-

Weight
-

Value Code
-

Oil fill located On Eliminator.

Page 56

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


OB - Oil Fill Arrangement

OB6224
ob6224_mcs

OB6224

[G]
Option #
OB 6224

Location
RB #4

Fill Type
-

With Dipstick
-

Notes
-

Weight
-

Value Code
-

Primary oil filler cap location:


Above engine C/L: TBD
From engine C/L: TBD
From FFOB: TBD
Oil fill location: RB #4 location with spin-on lube filterhead

Bulletin No. DIV_4000199 (Rev. September 2003)

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QSK78 GENERATOR DRIVE


OP - Oil Pan

OP6074

OP6074

[G]
Option #
OP 6074

Type/Material
Double Deep
Middle/Aluminum

Drain Location
TBD

Angularity Limits
TBD

Capacity
76 U.S. gal

Notes
-

Weight
-

Value Code
-

Sump location: Double deep middle. Material: Aluminum


Construction: Cast. High oil capacity: 76 U.S. gal.
Low oil capacity:TBD. Accessable ports/sizes: TBD

Page 58

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


OP - Oil Pan

OP6075

OP6075

[G]
Option #
OP 6075

Type/Material
Double Deep Rear/
Aluminum

Drain Location
Double Deep at Rear
Locations #3 and #4

Angularity
TBD

Capacity
76 U.S. gal.

Notes
-

Weight
-

Value Code
-

Sump location: Double deep sump at rear locations #3 and #4.


Material: Aluminum. Construction: Cast
Sump capacity: 76 U.S. gal. Low/High oil capacity:TBD
Accessable ports/sizes: TBD

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 59

QSK78 GENERATOR DRIVE


OP - Oil Pan

OP6085

OP6085

[G]
Option #
OP 6085

Type/Material
/ Aluminum

Drain Location
Left and right banks

Angularity
TBD

Capacity
High Oil Capacity: 413 Litres [109
U.S. Gallons]
Low Oil Capacity: TBD Litres [TBD
U.S. Gallons]

Sump Location: Deep Sump On All Locations


Material: Aluminum
Construction: Cast

Bulletin No. DIV_4000199 (Rev. 09/03)

Page 1

QSK78 GENERATOR DRIVE


High Oil Capacity: 413 Litres [109 U.S. Gallons]
Low Oil Capacity: TBD Litres [TBD U.S. Gallons]
Angularity Limits: TBD
Drain Location: LB And RB
Accessible Ports/Sizes: TBD
Unique Characteristics:
For Use With QSK78 Engines.

Page 2

Bulletin No. DIV_4000199 (Rev. 09/03)

QSK78 GENERATOR DRIVE


RE - Rear Engine Support

RE6016

RE6016

[G]
Option #
RE 6016

Description
-

Notes
-

Rear Engine Support Bracket

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 61

QSK78 GENERATOR DRIVE


SB - Electrical Starting Accessories

SB6002

SB6002

[G]
Option #
SB 6002

Description
Magnetic switch

Voltage/Amps
24V/

Notes

Type: Magnetic switch


Voltage: 24
Grounding: Insulated
Power Supply: Electric
Starter engagement: Dual positive

Page 62

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


Kitted: No
Secured to starter mounting flange

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 63

QSK78 GENERATOR DRIVE


SD - Engine Monitoring System

SD6004

SD6004

[G]
Option #
SD 6004

Type
Coolant level sensor

Description
For use with customer supplied
wiring harness

Notes
-

Weight
-

Value Code
-

For use with customer supplied wiring harness.

Page 64

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


SG - Alternator Guard

SG6037

SG6037

[G]
Option #
SG 6037

Description
Guard for Delco Remy 23SI and 33SI models. For use without an engine-mounted fan drive.

Alternator: Delco Remy 23SI and 33SI models


Drive ratio: 2.62:1 and 3.56:1
Can be used either with or without a damper guard
Guard complies with UL2200 standard

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 65

QSK78 GENERATOR DRIVE


SG - Alternator Guard

SG6040

SG6040

[G]
Option #
SG 6040

Description
Guard for Prestolite LNA 4024/7

Alternator: Prestolite LNA 4024/7


Drive ratio: 2.62:1 and 3.56:1
Can be used either with or without a damper guard
Guard complies with UL2200 standard

Page 66

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


SG - Alternator Guard

SG6042

SG6042

[G]
Option #
SG 6042

Description
-

Front Engine Guard


Damper Guard
For Dual 520 mm [20.47 in.] Diameter Dampers

Bulletin No. DIV_4000199 (Rev. 11/03)

Page 1

QSK78 GENERATOR DRIVE


SK - Shipping Arrangement

SK6046

SK6046

[G]
Option #
SK 6046

Description
Shipping skid

Disposition
-

Material
Wood

Notes
-

Weight
-

Value Code
-

Wooden shipping skid.

Page 68

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


ST - Starting Motor

ST6089

ST6089

[G]
Option #
ST 6089

Voltage/kW
24V/

Mfg/Model
Delco-Remy 50MT-400

Pinion Gear Pitch


6/8

Notes
2 left bank
1 right bank

Weight
-

Value Code
-

Voltage: 24
Starter supplier: Cummins
Manufacturer/Model: Delco Remy 50MT-400
Starter count: 3

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 69

QSK78 GENERATOR DRIVE


Method of Engagement: Positive
Solenoid location: 37.5 deg.
Gear pitch: 6/8
kW Rating: 8.95
SAE type starter mounting flange: Type #3 heavy duty
Mounting location: 2 left bank; 1 right bank
Unique characteristics: Has engine mounted remote pre-lube.

Page 70

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


ST - Starting Motor

ST6135

ST6135

[G]
Option #
ST 6135

Voltage/kW
24V/8.95

Mfg/Model
Delco Remy/50MT-400

Pinion Gear Pitch


6/8

Notes
-

Type: No Pre-Lube Device Fitted


Voltage: 24
Manufacturer: Manufactured By Delco Remy, Branded For Cummins
Model: 50MT-400
Starter Count: 3
Method Of Engagement: Positive
Bulletin No. DIV_4000199 (Rev. 10/03)

Page 1

QSK78 GENERATOR DRIVE


Solenoid Position: 37.5 Degrees
Gear Pitch: 6/8
kW Rating: 8.95
SAE Type Starter Mounting Flange: Type No. 3 Heavy Duty
Mounting Location: 2 Left Bank, 1 Right Bank

Page 2

Bulletin No. DIV_4000199 (Rev. 10/03)

QSK78 GENERATOR DRIVE


TB - Turbocharger Arrangement

TB6037

TB6037

[G]
Option #
TB 6037

Mount/Exhaust Outlet Location


-

Wastegate
-

Water-Cooled
-

Notes
-

Single Stage

Page 72

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


WF - Corrosion Resistor

WF6038

WF6038

[G]
Option #
WF 6038

Supplier/Type
/Replaceable spin-on
cartridges

Mounting
On jacket water pump
HSG

DCA4 Plus Units


Two 15 unit DCA filters

Notes
-

Weight
-

Value Code
-

Type of element: Replaceable spin-on


Cartridge length: 141 mm [5.55 in.]
Mounting location: On jacket water pump HSG
Number of filter heads: 1

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 73

QSK78 GENERATOR DRIVE


Number of DCA units: Two 15 unit
Type of mounting: Bracket
Type of plumbing: Hose to pump outlet/inlet
Shut-off Valve location: Integral
Units of corrosion inhibitor in filters: TBD
Units of corrosion inhibitor in kit: TBD
Unique characteristics: Customers must use heavy duty anti-freeze

Page 74

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


WI - Water Inlet Connection

WI6016

WI6016

[G]
Option #
WI 6016

Inlet O.D.
127 mm [5.0 in.]

Orientation
90 deg

Notes

90 deg. water inlet connection


Inlet O.D.: 127 mm [5.0 in.]
Inlet I.D.: 117 mm [4.62 in.]
Unique characteristics: Cannot be used with Cummins supplied cooling system.

Bulletin No. DIV_4000199 (Rev. September 2003)

Page 75

QSK78 GENERATOR DRIVE


WI - Water Inlet Connection

WI6017

WI6017

[G]
Option #
WI 6017

Inlet O.D.
127 mm [5.0 in.]

Orientation
Straight

Notes
-

Weight
-

Value Code
-

Straight water inlet connection for engine cooling water pump.


Inlet O.D.: 127 mm [5.0 in.]
Inlet I.D.: 117 mm [4.62 in.]
Unique characteristics:

Page 76

Bulletin No. DIV_4000199 (Rev. September 2003)

QSK78 GENERATOR DRIVE


WO - Water Outlet Connection

WO6058

WO6058

[G]
Option #
WO 6058

Outlet O.D.
75 mm [2.95 in.] Dia. opening

Bulletin No. DIV_4000199 (Rev. September 2003)

Orientation
Pointing Forward

Notes
-

Weight
-

Value Code
-

Page 77

QSK78 GENERATOR DRIVE


WP - Water Pump

WP6012

WP6012

[G]
Option #
WP 6012

Description
Coolant water pump

Notes
External

Weight
-

Value Code
-

Engine cooling water pump.


Internal or external: External
QSK60 engines: Approx. 2214 litre/min. [585 U.S. gpm] @ 1900 rpm with 34.47 kPa [5 psi] external restriction.

Page 78

Bulletin No. DIV_4000199 (Rev. September 2003)

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