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Welcome
Extension of the HCFs HCF s Worldwide series of seminars Vendor neutral Clear away the wireless fog Seminar Sponsored by: Introduce WirelessHART as the first global standard
Technical and practical seminar
HART 7
HART 6
HART 5
Use existing tools and knowledge Wireless adapters allow for installed instrument i t ll d i t t upgrade
Todays Topics Introduction What Can Wireless Do For You Understanding HART Wireless Building Blocks Using WirelessHART Host Integration Planning a WirelessHART Project y Summary
Contents
Designed for process Works with existing g systems Reduce installation cost Reduce project execution time Implement incrementally
Safety
0 1 2
Critical Closed Loop regulatory control Closed loop supervisory control Open loop control Alerting Al ti Data logging and Up/Download
Asset Management
Condition monitoring Configuration database
Control
3 4 Monitoring 5
Control
Open loop Closed loop
A single standard Standardize Battery design and connection Configuration standardization and interface
Devices
Designed for Process g Process Monitoring Applications Access to hard to reach or previously uneconomical process measurements
Tank Farm Well head monitoring Rotating equipment (kiln) Solve process problems with temporary measurements
Environmental
Steam traps (energy usage) Water / Discharge Treatment
Flow pH
Diagnostics
Valve position feedback Device health (status)
Systemterminations Multicoreterminations
Devicetermination Multicoreterminations
WirelessHART Network
Serial I/O
1 system connection
Gateway
Reduce Project Execution Time j Its More Than Just The Wire Savings Reduce engineering time
Loop diagrams Specification and purchase of field enclosures Specification and purchase of wire
Implement Incrementally
Summary
Designed for process applications
PV monitoring Control Asset management
Adaptor - upgrade path for existing installed instruments Works with existing systems y Lower cost installation Reduced project execution
UNDERSTANDING HART
Allows local and remote access to instrument configuration Instruments have microprocessors
More sophisticated May not have a local display
Understanding HART g HART Commands There are three classes of HART commands
Universal
PV TAG Diagnostic
Common Practice
Calibration PV range
Device Specific
Linearization tables Technology specific
Understanding HART g Device Description (DD) All the information needed by the host to fully communicate with a field device. Handheld host
Simple instruments IS version for hazardous areas
PC-based host
Asset management Condition monitoring
Primary Master:
Control room (system)
Secondary Master:
Handheld
Burst Mode:
Master instructs the slave device to continuously broadcast a standard HART reply message (e.g. (e g PV) until instructed to stop stop.
Analog
HART Data
Understanding HART g Summary HART is the industry standard instrument communications protocol 90% use HART for only commissioning but are missing the real potential HART is supported by all major instrument and control systems suppliers HART is evolving to meet Users requirements Wireless is the next step p
Radio
Frequency
Unlicensed band ISM
(Industrial, Scientific and Medical)
2.4 to 2.5GHz Need to co-exist with other users -15 channels available Available worldwide
Readily available
Standard IEEE802.15.4 Radio
Low Power
Low power = longer battery life
Working With ISM Bands g Co-existence Channel hop to avoid busy channels (15 channels) Assess channels before you use them Blacklist channels which have heavy use Transmit for a short period of time (good neighbor) Vary transmit power (security benefit too)
Mesh configuration
Best for reliability Multiple paths Adapts to changing plant
Star
Mesh
Make it Secure
Secure the data Authenticate data and devices
Make it Simple
As simple as 4-20mA
Pinch point
Allows different reporting rates within one mesh Synchronization allows channel h h l hopping i Access and timing is handled automatically! g y
Ti Time Slot Sl t
1 Slot = 1 Transaction on an assigned channel Dedicated slot (PV update) Shared slot (alarm/events)
Transmission Starts
Transaction
STX ACK
Time Synchronization
Common time When a slot begins What channel to use
Slots
Cycle n-1 Cycle n Cycle n+1
Superframe
Listen CCA
Message g 3 to 4 msec
Switch to receive
1 device can transmit up to 8 PVs plus status in 1 slot y Packet = 133 bytes 250kbit/s
Self-healing mesh
Redundant communication paths (no ACK from message) More instruments = more redundant pathways
Process connected
Instruments (pressure temperature flow)
Repeaters R
Extend the network
Adapters
Add wireless capability i l bilit
Handhelds / PC tool
Configures instruments to join network
Make it Secure Risk Assessment / Reduction WirelessHART networks have two main categories of protection: p
Data Protection
Confidentiality Integrity
Network Protection
Availability
Encryption
Di t ib t encryption Distributes ti keys
Join S Session i Network
Message i t it M integrity
Encrypt the message Has the message been altered en route?
Session S i Key A
Modify
Security Control
Counter
MIC
Data
Message
Make it Secure Network Protection Unauthorized Devices An unauthorized device tries to join the network Join Key management g
The join key can be changed Use an access control list
Message g
Make it Simple
Reduce Maintenance
Reduce Engineering
Reduce Engineering
Make it Simple
Same people & skill set
4-20mA Device Commissioning Similar work flow to 4-20mA Connect Connect Set Loop wire HHT Range Test Calibration procedure Instrument configuration Handheld and system WirelessHART Device Commissioning g
Power up Connect Set HHT Join Loop Test
Summary
HART is the ideal basis for a wireless instrument network
Industry standard Based upon standards 30,000,000 installed devices
It is HART at the core Same Tools Same Instruments Same Same Know How Same people
Serial (RS232/RS485)
Modbus RTU Profibus DP HART/485
Gateway Capacity
May be designed for specific network size
Specifications in 2010
76
Line of Site 225m Low obstructions 150m Medium Obstructions 75m High Obstructions 30m
85 meters
77
78
D i Devices mounted >0.5m t d 05 from any vertical surface 1.5m Devices mounted >1.5m off the ground
Only 2 neighbors is okay but not best practice 80
L Less th 45 than
Rule of thumb
<15m high dont worry about it!
81
82
LT 100
LT 100
S-35
CY 100
Medium Obstacles
S-32
LT 100
S-30
I-5
LT 101
LT 100
S-29 S 29
LT 100
LT 100
E-16 Building 1
E-18
E-15
E-11
High Obstacles
S-36
CY 200
83
Rule of Thumb
Plan for connection to 25% of devices communicate directly to gateway Ensures ample connectivity and eliminates pinch points
84
85
86
88
Wireless Gateway
NO. BY DATE REVISION
1 OF 1
SPEC.NO. SPEC.NO. REQ. BY P.O. REV. DATE
FIELD
CHKD APPR.
Surface
Other
____________
General Purpose
117V 60Hz
___
volts
Omni-directional Extended Range Remote co-ax cable connection Minimum ___ Maximum ___ ____ devices ____ updates/second (per device)
Wireless field device capacity Minimum device update rate Host Protocols Modbus RTU OPC Other Data Connections: RS485
________________
RS232C Ethernet 10baseT Ethernet 100base-TX
89
Steps p
Install and power Gateway Install devices one by one
Begin with closest to the gateway STAR or Point-to-Point Communica P i tt P i tC i 90
91
Verify Gateway
Check for minimum of 5 direct connections Check for 25% of devices with direct connections in large g networks
<10% add repeaters if necessary
92
93
Gateway
YG 5202 Network ID
Repeater
YA 5202-2
96
SUMMARY
That WirelessHART is designed by and for process monitoring and control applications WirelessHART can be applied to all process industries and to many demanding applications That it can be used to keep YOUR plant competitive!
Now You Also Know . The wiring topologies are flexible either STAR STAR, MESH or a combination Can significantly reduce installation cost to add additional measurements Have many power and power saving options including line power, battery or scavenged power Is supported by most of the leading suppliers pp y g pp Is based on approved international standards It Is Available Today! And,