ELETRONUCLEAR MATERIAL TEST SHEET [S*#$ m, test coupons are to be taken ‘rom both ends ofthe piece tobe tested. “The samples are tobe taken atleast és (x = wall thickness) below the outer surface (s = wall thickness) and atleast § below the end face of the ber. For s> 320 mm the samples are to be taken 80 mm below any heat treated surface. For diameters $ 160 mm or bars with equivalent cross-section, longitudinal specimens may be taken. In any other case tangential specimens are mundatory. 222 Hollow bodies For tubulat bodies and flanges, sampling Iocstion and direction of test coupons and according 1 Appendix 1. Figures 1,2.0r3. For other hollow bodies an equivalent sampling location shall be determined. 2.2.3 Discs and forged plates ‘Sampling lation according to Appendix 2 cr 3. Incase of pats with weight < 1000 kg only ‘one sampling location (top) is necessary, Direction of specimens: tansverse if not otherwise stated in this MTS. 224 Hammer forgings for valve bodies ‘As an example the sampling Yocation ic shown in Appendix 4 and 5 ofthis MTS for some \ypes of valve bodies. For other types of valve bodies an equivalent sampling location shall bd determined and agreed upon between C, ETN and LL. The sampling locations shal be in accordance with the material cetficate ofthe manufacturer. Forgings with an inner diameter in the heat-treated condition of < $00 mm shall be tested at ‘one sampling location at one end of the forging. Forgings with an inner diameter in the heat- tueaied condition of > 500 mm shall be tested at two sampling location spaced 180° apart at 09 JUL. 2008Tisha ocrasteaaae tasee cprecetarty teeter Kaew tepoped el son lig enone er oe gr eit deem gt tes i eae emai (Sspnaa epee at wap ese doa ELETRONUCLEAR Sreciicaiow: Ms-Din2D3 saree tinier th MATERIAL TEST SHEET ES 07S OS ANGRA 3 Page 5 of 12. TREAT CTDAT | Fe m2) BS ‘one end of the forging, Incase of forgings with L > 2000 mm one additional sampling location atthe opposite end of the forging is mandatory. ‘The sample material shall be taken at a depth of a east 94 below the surface and at. of at least #2 below the ead surface ofthe forging. As far as possible the orientation of the specimens shall be transverse. 23 Definition of the direction of specimens ‘The following desigeations are used for defining the positions of test specimens in the workpieces: Longitudinal test specimens (L): ‘Longitudinal axis ofthe specimen parallel to the major working direction; for impact test specimens, axis ofthe notch normal to the plane defined by the longitudinal and transverse idrectoms Radial specimens: Longitudinal axis ofthe specimens normal tothe cylindrical surface; for impact test specimens ‘axis ofthe notch parallel to the major working direction. ‘Transverse test specimens (Tr): Longitudinal axis ofthe specimen transverse tothe major working direction; for impact test specimens, axis ofthe notch normal to the plane defined by the longitudinal and transverse rections. Normal test specimens: Longitusinal axis ofthe specimen normal t the plane formed by the longitudinal and teansverse directions; for impact test specimens, axis ofthe notch parallel to the major working direction, Axial test specimens: Longitudinal axis ofthe specimen parallel to the axis of rotational symmetry: for impact test specimens, axis ofthe notch normal tothe cylindrical surface. ‘Tangential test specimens (Ta): Longitudinal axis ofthe specimen tangential to the circumferential direction; for impact test specimens, axis ofthe notch normal tothe cylindrical surface.Fee ence wen apc mniy encase Tine hp of anges Aiport on pk pinged og an he of eens (Seema nena ots anpeodlr dae a MECHANICAL AND TECHNOLOGICAL REQUIREMENTS M1 Tensile tests Specimen manafactre: act. t© DIN $0125 and DIN EN 10002 Part 1 “Texts ace. to DIN EN 10002 Part 1 and DIN EN 10002 Part respectively. 3.1.1. Tensile test at room temperature Transverse alternately lngitadinal, when transverse is not possible. Required specimens: one per test coupon inion prt narnia Rm tensile: Be Serena oz memento A ctmgeion acter ga56 TS) As far as determined, Z (reduction of ares after fracture) should be recorded in the pins Spscrrica TION: MS-b1n20s MTS~ 107.03 Revs § Page 6 of 12 u w st room temperate for rolled bars sea | Diameters 7 rayepg2 | Rmcsinm’ | _Acaymin | Heat ande | mm") Longitedinal | Treatment (om) Condition 5216 275 Wess | 275 ay | pore [“35-< 65 380-510 Steet Grave] me ‘Normalizing ‘Stress Relieving fx om) | Temp. °C} Time Time (min/nun) P2asNHt testo [880% | 1¢e15mi=y | s200880° | 230mm FaS5NHt ‘Avstenitizing”™ “Tempering I 007100 a ross | ycccugy | 8600 | 1215 mim 2(230min F3S5NH 1) Cooling dowa by sal 2) In special cases higher stress-reief temperatures can be agreed upon (eg, in combination With 20MnMoNis 5, 15NiCuMoNES, ete). Cooling in oil or water 3) Cooling in ol or water 09 JUL. 7008SPECIFICATION: MS-DLENDS MTS ~ 107.03, Rev: s ANGRA 3 Page root 12 Notes: 2a 3) Hot forming: For steel grades P275NH, P285NH and P3SSNH, the recommended temperature range for hot-forming is $20 °C to 1050 °C. If these limits have not been respected, the pieces affected have to be normalized again in order to achieve is spevified properties 52 Heat treatment certificates cormat fonyar ‘The heat treatment conditions shall be certified for each heat treatment lot, including temperature and cooling conditions. The heat treatment temperature ought to be stated in the comificate 6 NON-DESTRUCTIVE EXAMINATION REQUIREMENTS 61 Visual inspection, surface conditions una | usa Parts shall be fie from injurious defects and shall have workman-ike finish, Al injurious surface imperfections shall be removed by the manufacturer. Shallow Imperfections shall be ground lo soand metal. The ground area shall be well fired and the wall thickness shall not be reduced below the minimum thickness permitted. For flanges conier to DIN EN 1092 Part | 62 Dimensional check (scvording to the order) uaa | un2 For flanges DIN EN 1092 Part | is compulsory forthe requirements on prodivetion of steel flanges: DIN EN 1092 Part | is compulsory forthe requirements on defivery condition, surface finish and permissible tolerances on dimensions, provided no other agreements are ‘made when ordering. These requirements apply accordingly for similar stressed parts. such as closures heads, ends with welding neck ete, ‘The manufacture and supply of forged parts is stipulated in the order. the tolerances in DINEN 10243 Pact | ar compolry fer drop forgings andthe woleraces in DIN 7527 sheets 116 ar comply for hammer forgings 2 sortie rect examioaion Acc. to DD/340232/030400 in final machined condition. The MP method shall be preferred. ‘When the Equi penetrate wed, hallows with d <0 mm shal have nly the one surf examined. 621 Maser und spent orgiags ont | ene RC-D? and RC-D3 each forging 100. @ © 09 JUL, 7008fae are leat ante eases eee ‘i epoma of anges Air roared tba oe rt ang sr cmt nd gg as we cone ronnie tamper vatineedan oom ‘SrecicaTioN: Ms-pu2ps MATERIAL TESTSHEET a is ness ANGRA 3 Page ttof 12 ‘TRENT OTST pS 632 Drop forgings car | ome REDE each forging 100 RC-D3: _ weight of part > 20 kg each forging 100 %; ‘Weight of pan < 2k every 10" pat forging but atleast one forging 100. 63.3 Parts manufactured from bars cut | on ‘Same as item 6.3.2. 64 Ultrasonic examination Ultrasonic examination ae. to DD/3/0232/030400. The ultrasonic examination shall be performed ata production state with simple configurations. ‘The structure ofthe steel nas to allow an examination with the specified examination ‘sensitivity (especialy in the case thatthe partis not in the state of last heat treatment), The recording mits for the examination shal be adapted to the dimension of the finished pars. ‘Areas which are discarded by the way of machining shall be examined, however, the result is ‘not regarded by the evaluation. Cylindric parts (areas) with OD > 100 mm in RC-D2 stall be examined in any case in the state ofthe last heat treatment by angle eam scanning in both circumferential directions acc. tw DOVANI320020400. 64.1 Hammer open die forgings eat | ox Each forging 100%, as fur us possible for geometrical reasons. RC-D%: examination class B REDS: examination class A 642 Bars eu | cm RC-D2 (OD 230 mm, each bar 100% 30 mn $ OD < 120 mun: examination class A OD 2 120 mm: examination class B. RC-D3; IF OD 250 mm, each bar 100%, Examination class A 643 Drop forgings eu | oo In difference wo DD/30232/030400 the UT-examination shall be performed on the starting ‘materal (before drop-forsing) from the circumferential faces by straight beam scanning ‘requirements: 09 JUL. 2008ELETRONUCLEAR SPECIFICATION: MS-DID2D3 nec MATERIAL TEST SHEET eee es ANGRA 3 aig a Se — In difference to DDV3/0232/030400, the acceptability limits are identical with the recording = BS ia, Incase of RC-D3 this examination ofthe stating materi snot require for parts wih pat eight © 150 Kp Incas of OD > 100 mm, addtonally ax UT-examinaton sc. o DD//O232080400, ‘Sasa san A sll pedis (slr puss fr poo reason ou hs hop forged pars (RC-D3 only if> 150 2 MATERIAL IDENTIFICATION 7 Marking Checked by LI. Pars shal be marked as follows: a | xmbot rte meting proses Saget # “fetes ik p | tester Sah | emcee 1 is = reirenent category & RETEST Ihe egied properties ae no atid the corresponding retest is tobe cared ou ac. 10 DINEN 10222 Pat | anc Part or DINEN 10273. 9 _-Repares pus by welding arent pete. In pecilcses an aeement tobe made between TeCand STN, am S uy = 09 JUL, 2008‘epee apart thp na rage ELETRONUCLEAR APPENDIX 1 to MTS-107.03 Rev.: 05 is te Page: 1/7 FIGURE 1: SAMPLING LOCATION IN CASE OF TUBULAR BODIES: (NORMALIZED) 1L.<4000 mm, single and multiple forging. D,<200mm Direction of specimen: Axial 200 4000 mm, single and multiple forging Dis 200mm Direction of specimen: Axial 200 2000 mm Dirwotion of specimen: tang/ transverse iD @ OO = a vf ew 3 @ 09 JUL. 2008(¢p)) ELETRONUCLEAR APPENDIX 1 to MTS-107.03. Rev.: 05 Page: 3/7 Copy cet gt har to cominAPPENDIX 2: ‘SAMPLING LOCATION IN CASE OF DISCS: S Configuration fier forging and final heat treatment ‘Configuration for delivery v ly 09 JUL, 2008opts man 4 ghee wd eso someon Fer biesroaneban im pireineheranaiersesonel hepa sangre Atos os nce (Seiten he eenea vipa ora ~ Configuration ates forging and ial bat toatmenn [8 09 JUL. 7008SPECIFICATION: s-DEMDS MTS ~107.03 Revs $ Page 7 of 7 MATERIAL TEST SHEET ANGRA 3 ELETRONUCLEAR ‘Beware Termanacea SA. 09 JUL, 2008