REPORT

ON
INDUSTRIAL VISIT
2002-2003
( DEPARTMENT OF PRODUCTION ENGINEERING )

Submitted By
Mr. Durgaprasad Dixit

COLLEGE OF ENGINEERING AND

TECHNOLOGY

AKOLA
 Certificate
This is to certify that Mr.
Durgaprasad Dixit
Roll no. 05 of third year B.E.
Production Engineering has
completed industrial visit,
TO

CENTRAL INSTITUTE OF PLASTICS ENGINEERING AND

TECHNOLOGY,
HINDUSTAN SPRING MANUFACTURING COMPANY
LAKSHMI MACHINE WORKS LTD.
&
HINDUSTAN AERONAUTICS LTD.
2002-2003

Prof. S.C. MAKWANA Prof. S.S. PARASKAR

Visit Incharge Visit Incharge

Prof. C.V.DESHMUKH
H.O.D.
Production Department
COLLEGE OF ENGINEERING AND TECHNOLOGY
AKOLA
 Industrial Visit2003

CENTRAL INSTITUTE OF PLASTICS ENGINEERING AND

TECHNOLOGY

Corporate Office

T.V.K. Industrial Estate,Guindy, Chennai - 600 032. INDIA.

Tel: + 91-44-2311071 / 2348622 / 2330985 / 2343960.

Fax : + 91-44-2347120.
Email: cipethq@vsnl.com

PROFILE

1. General Profile:

Central Institute of Plastics Engineering and Technology (CIPET) is an

autonomous Institute under the Department of Chemicals and Petrochemicals, Ministry of
Chemicals and Fertilizers, Government of India. CIPET Head Quarters was established at
Madras in 1968 with UNDP assistance. This is the only institute of its kind in India where all the
facilities like design, tooling, processing and testing of plastics are available under one roof.
CIPET caters to the needs of plastic industries through manpower training, processing, design
and CAD/CAM/CAE, testing, consultancy, advisory and developmental services.

To meet the growing needs of plastics conversion industry, CIPET has established
extension centres in various States of the country. Each centre of CIPET has been equipped with
state-of-the-art machinery in the area of mould/product design and development, CAD, plastics
processing and testing/quality control. Apart from developing training manpower and technical
services for plastics industries, each centre has been entrusted with a specific thrust area for
development.

The thrust area of each centre is given below:-

1. Madras (HQ) : Standardization, Quality control & testing of plastics materials and products.
2. Ahmedabad : Development of plastics processing machinery & testing equipments
3. Amritsar : Substitution of plastics for conventional materials
4. Bhubaneswar : Application of plastics in housing and packaging
5. Bhopal : Application of plastics in agriculture
6. Hyderabad : Application & development of engineering plastics

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7. Imphal : Application of plastics in water management and household appliances

8. Mysore : Application of plastics in precision engineering
9. Lucknow : Application of plastics in teletronics and automobiles.

2. Corporate Profile

CIPET Corporate office (H.Q.) is located at Chennai (Madras) in order to monitor,

control and general superintendence of all the CIPET Centres spread over in 11 States of the
country. The Corporate office includes the Corporate Training & Planning, CAD/CAM/CAE for
plastics, Project Monitoring & Advisory Cell, Business Development Cell etc. Besides
monitoring and administering the routine training and technical activities of the CIPET Centres,
the corporate office mainly concentrates on :

 International standard training for students in the state-of-the-art machinery like

Microprocessor Controlled Injection Moulding Machines.
 International Journal on "Plastics Engineering & Technology"
 Preparation, Evaluation and In-depth study on Technical/Feasibility Reports in the area of
plastics
 Setting up of Small Scale Plastics Industries and Testing Laboratories for Plastics
 Information & Documentation in all the areas of plastics
 Placement of CIPET Trained students in the managerial/supervisory and operator level.

3. Objectives

TECHNICAL MANPOWER TRAINING (Managerial & Supervisory)

TECHNICAL/DEVELOPMENTAL SERVICES
* Long Term Training * Testing and Quality Control services
* Short Term Training * Mould/Product Design and Fabrication
* Modular/Tailor-made Training * Job orders in processing and mould
Programme proving
* Entrepreneur Development Programmes * Applications Development
* Training for Foreign Nationals * Consultancy & Advisory Services
* Information & Documentation

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MANPOWER TRAINING
Worldwide, plastics manufacturing and processing industries have grown
tremendously in the last decade. The plastics industry in India is predominantly in the small-scale
sector employing mostly unskilled and untrained manpower. Besides the increased consumption
of plastics for various consumer applications, use of plastics in the field of automobiles,
agriculture, water management, plasticulture etc., is also increasing rapidly. Due to globalisation
of Indian economy and joint ventures with leading industries from the developed countries, there
is a growing demand for improving the quality of products on par with the international
standards. The demand for quality improvement and economic production can be met through
development/induction of trained manpower. CIPET has complete infrastructural facilities to
provide training in the areas of Design, Tool Room, Processing, Testing and CAD/CAM/CAE to
develop technically trained manpower through long-term and short-term training programmes.

 Long Term Courses

 Short Term Courses
 Modular / Tailor-made Training Programmes
 Entrepreneur Development Programmes
 Placement Services

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SHORT TERM COURSES

( 3 DAYS TO 3 MONTHS )

FOR ENTREPRENEURS, MANAGERS, ENGINEERS, FOREMEN, SUPERVISORS AND

TECHNICIANS IN PLASTIC INDUSTRIES IN THE AREAS OF (EXAMPLES)

 IDENTIFICATION & SELECTION OF PLASTICS MATERIALS

 QUALITY CONTROL & TESTING OF PLASTICS MATERIALS & PRODUCTS
 DEVELOPMENT OF NEW PLASTIC MATERIALS AND THEIR FORMULATION
 ADVANCED TECHNIQUES OF PLASTICS PROCESSING
 PLASTICS PRODUCT DESIGN
 DESIGNING OF DIES AND MOULDS
 MOULD MAKING TECHNOLOGY
 CAD/CAM/CAE FOR PLASTICS

ENTREPRENEURAL DEVELOPMENT PROGRAMME (EDP)

 AWARENESS PROGRAMME ON PLASTICS AMONG THE PUBLIC FOR BECOMING

ENTREPRENEURS

 CONDUCTED EXCLUSIVELY FOR THE BENEFIT OF SC/STs AND WEAKER SECTIONS OF THE
SOCIETY

 ORGANISED FOR WOMEN ENTREPRENEURS

PLACEMENT SERVICES

CIPET courses are designed to meet the industry requirement in a particular

specialized area e.g.. Tooling / Mould Manufacturing / Design & CAD / Plastics Processing /
Plastics Testing & Quality control / Machine Maintenance / Plastics Composites etc. The details
of CIPET courses and the positions generally offered to CIPET trainees are given in the
following table.

S.No Name of Course Position/Level of Employment

Post Graduate Diploma in Plastics Plastic Engineer/Prodn. Engineer/ Executive
1
Engineering Shift Engineer/ Plastics Technologists
Prodn. Officer/ Process Engineer/Shift
Post Graduate Diploma in Plastic
2 Supervisor/ Prodn. Supervisor/Senior
Processing Technology
Process. Technicians

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Post Graduate Diploma in Plastic Quality Supervisor/Testing Engineer/

3
Testing & Conversion Technology Supervisor/Lab Technicians
Post Diploma in Machine Maintenance Supervisor/ Engineer /Plant
4
Maintenance Maintenance Engineer
Diploma in Plastics Mould Mould/Die maker CNC machine
5
Technology ( DPMT) technicians/supervisor
Diploma in Plastics Mould making Mould/Die maker CNC machine
6
Technology (DPMM-T) technicians/supervisor
Post Diploma in Plastics Mould Mould/Die Designers/Engineers/CAD/CAM
7
Design (PD-PMD) Engineers.

TECHNICAL SERVICES

The Plastics Testing Centre (PTC) in CIPET is well equipped with all modern
plastics testing facilities. These facilities are being utilized effectively to improve the standard
and quality of plastics materials / products. The PTC has been providing very useful services to
the plastic conversion industries by testing of raw materials and finished products like pipes,
containers, squatting pans, films etc. The testing services also include identification and
characterization, composition of materials, grade selection, property evaluation formulation and
supplementing standards etc. The centre is closely associated with Bureau of Indian Standards
(BIS) for establishing standards and to issue certificates for various plastic materials and
products. The institute is appointed as an agency for testing of pipes and other materials supplied
for Water and drainage departments. The PTC also has interaction with International Standards
Organization (ISO) in the formulation of standards.

The PTC in CIPET is recognized by the following institutions

organisation.

1. Bureau of Indian Standards.

2. Department of Family Welfare, Govt. of India.
3. Department of Science & Technology, Govt. of India.
4. Various State Government departments for quality assurance
5. Underwriters Laboratories Inc., USA (under consideration)
6. American Association for Laboratory Accreditation on behalf of Asia Pacific laboratory

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Accreditation and Co-operation (APLAC).

The PTC is presently in the process of getting NABL accreditation.

The PTC provides basic service to the industries and Government Agencies for quality through:

 Identification and characterization of plastics and composites.

 Testing and quality assessment of plastic materials and products as per national and
international standards.
 Formulation and supplementation of test standards.
 Design and development of testing equipment's as per the testing requirements.
 Undertakes developmental projects and special assignments sponsored by Universities
endures industries/organisations leading to indigenisation, newer application of plastics and
helping for effective absorption of imported technology.

The major areas are

 Development of product concepts and application ideas through testing and characterization
 Development and evaluation of materials and products for newer applications
 Development of innovative applications in the field of Electronics and Telecommunications,
Transport Engineering Components, Housing and Packaging, Agriculture and Water
management.

2. Design and CAD / CAM / CAE

The design department with CAD has the latest software for imparting effective training
on product and mould design. The department provides following services to the plastic
Industries:

 3 - Dimensional solid modeling

 Product design and mould validation of

 Injection Moulding
 Gas assisted injection Moulding
 Compression moulding and
 Transfer moulding process.

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 Process simulation and mould design validation of blow moulding and thermoforming.
 Extrusion Die Design : Pipe Die, Sheet Die & Co- Extrusion Dies
 3 D Digitizing and 2D Digitizing (CAD drawing conversion)
 A - A plotting services using inkjet/Laser Plotters
 Generation of CNC part programming.
 Scanning of Drawings/Profiles
 Short Term training programme for skill upgradation.

FACILITIES AVAILABLE

SOFTWARE
INTEGRATED CAD SOFTWARE PLASTICS ANALYSIS SOFTWARE

Pro - Engineer MOLDFLOW

Unigraphics C- Mold

I – DEAS POLY CAD

HARDWARE
SERVER : Silicon Graphics - Indigo 2 512 MB RAM, 20
GB Hard Disk.
NODES Silicon Graphics - O2 128 MB, RAM 4GB
Hard Disk
PLOTTER AO Deskjet and Laser Plotters
PRINTER Deskjet and Laser Printers
SCANNER 3 - Dimensional Digitiser.

Many new applications of plastics are identified in specialized areas like

electronics, automobiles, aerospace etc. This has necessitated the use of expertise in the design
and tooling facility. To develop product designs and fabricate moulds, orders from various
industries are received. Many of the fabrication works undertaken by CIPET are in the nature of
import substitution. These design and fabrication works are done by trainees, which subject them
to rigorous training. Many Govt. undertakings and institutions are approaching CIPET
to manufacture intricate moulds. Besides fabrication of moulds, the tool room also undertakes
job orders of varying magnitude such as repair of moulds & dies, grinding, drilling, designing,
development of jigs & fixtures, tool parts etc.

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3. Plastics Processing Division

Plastic Processing division has broad range of practical training facilities in the
form of conventional processing machines. In addition to the training activities the Processing
division is also competent enough to undertake mould providing and moulding job works in
different processing machines. The following customer services are provided by the processing
division :

 Job - work on moulding of plastics products and providing of moulds.

 To conduct tailormade/ modular training programmes on the specific topics as per the
requirement of Plastics Industry.
 To organise Awareness / Orientation & Entrepreneurship Development Programme (EDPs)
on " Plastic Processing Techniques".
 Consultancy & Advisory services to the plastic Industries on "troubleshooting" of processing
defects " and " improvement in productivity".
 To provide consultancy services to the new entrepreneurs on " Setting up of a Plastic
Industry".

FACILITIES AVAILABLE

 Modern Injection Moulding Machines of following manufacturers : -

JSW - Japan

ELECTRONICA - India

ENGEL - Austria

WINDSOR - India

 Multilayer Blow Film Plant of Dr. Collin, Germany

 Pipe & Blown Film Extruders - Kolsite, India.
 Extruder for Tubing - DGP - Windsor
 Compression Moulding Machine
 Thermoforming Machine.
 Rotational Moulding Machine
 Blow Moulding Machine
 FRP - Demonstration Facility

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4. Tool room

CIPET - TOOLROOM at Chennai, Ahmedabad, Amritsar, Bhopal, Bhubaneswar,

Hyderabad, Lucknow and Mysore have excellent CNC machining facilities for taking up
commercial job assignment for mould fabrication, high precision machining and manufacturing
of standard mould bases. The facilities of toolroom are given below :

CNC MACHINES
* Universal Milling and Boring Machines
UME 600 -MIKRON SWITZERLAND
with SUSACAM Software
ROBO FORM 40 - CHARMILLS
* Die Sinking – EDM
SWITZERLAND
TORNADO 300 -
* Universal Lathe with Hydrobar feeder
COLCHESTER,ENGLAND U.K
ELB SCHLIFF - PERFECT FUTURE
* High Precision Surface & profile Grinder
GERMANY
INSPECTION FACILITIES
* Co-coordinator measuring machine ACCURATE – INDIA
Profile Project – EPO LP10 – JAPAN
* Ultrasonic Flaw Detector USK5 – GERMANY
Surf Test – 3 Mitutoyo – JAPAN
SPECIAL PURPOSE MACHINES
* Jig Boring Machine with DRO B3- DR-HAUSER SWITZERLAND
* Co- coordinator Drilling & Boring machine
AD40- DRO ACCUMAX INDIA
with DRO
* Rigid Die Sinking Machine KA 2000 - RORSCHACH SWITZERLAND
* Center lathe with Hydro Copying
H22 - HMT – INDIA
Attachment
* Rotary Surface Grinding RUSSIA
* Cylindrical Grinder K130U-HMT-INDIA
* Optical Profile Grinding machine GLS 80A WASINO JAPAN

5. Applications Development

Development of materials/blends and alloys, additive formulation, plastics mould

ability, equipment development viz., Carbon Black Content Tester, Melt Flow Indexer, Notch
Cutter, and Hot Air Oven etc.

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6. Consultancy & Advisory Services

Material selection, equipment & machinery, testing and standardization, product &
mould design and fabrication, setting up of tool room, processing units and laboratories,
formulation for materials, troubleshooting, failure analysis of products and preparation of project
reports.

7. Information & Documentation

Collection & Dissemination of information on all the areas of Plastics

Engineering & Technology.

LONG TERM COURSES

CIPET has played a significant role in developing trained Manpower for the
Plastics Industries in INDIA through LONG TERM COURSES in all the disciplines of Plastics
Engineering and Technology. Since inception, CIPET has trained around 20,000 students in the
field of Plastics Engineering and Technology.

SHORT DURATION TECHNICAL PROGRAMMES

The Personnel/Executives from Plastics Industries are trained by CIPET on all

technological aspects i.e. Tooling, Design and CAD, Plastics Processing, Testing & Quality
evaluation of Materials and Products by organising short-duration training courses,
modular/tailor-made courses with duration varying from 2 days to 4 weeks. These programmes
are well designed for the upgradation of technical know-how & skill of the participating
personnel. Till date 18,000 executives and personnel from various organisations have greatly
benefited from these programmes.

CUSTOMER SERVICES

With an Excellent integration and utilisation of Facility in Tooling, CAD &

Design , Plastics Processing, Testing and Quality Assurance, CIPET is competent to meet the
customer requirements in providing qualitative technical services.
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ISO 9001 -ACCREDITATION

CIPET has been awarded with ISO-9001 certification by BVQI for "Design,
Development & conduct of specialized training courses in the field of Plastics Engineering &
Technology"

OTHER ACCREDITATIONS

CIPET Testing laboratories are duly recognized by NABL and BIS for conduct of
plastics Material & Products-Testing as per National and International standards.

HINDUSTAN SPRINGS MFG. CO.

C111 & 112. Industrial Estate, Yadavgiri, Mysore – 570 020
Grams : Coilspring Phone : 514256, 517724
email : hsmcuadp@blr.vsnl.net.in Fax : 0821-514556

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IS Recom. – IS 4454/1981/1975
Capacity wire dia range – 0.30 – 8mm.
Unit started during the year 1976.
Manufacturing types
Precision metallic coil springs such as
i) Valve Springs.
ii) Variable Pitch Springs.
iii) Conical Springs.
iv) Compression Springs.
v) Tension Springs.
vi) Torsion Springs.
vii) Shaped Spring.
viii) Wire forms & Strip items.
Raw materials :- Wire of required diameter of spring steel.
Shop floor
(a) Spring coiling machine
Machines Range
(i) Automatic Spring coiling machine (0.4 mm – 1.5 mm)
(ii) Universal Automatic Spring Coiling machine. (0.5 mm – 4.5 mm)
(iii) Universal automatic spring coiling machine (0 .5 mm – 7.5 mm)
(b) Grinding Machines :- Grinding machines are used to grind the top & bottom surfaces of the
springs, as the springs are made of wires therefore after coiling if we try to make the spring stand
vertically grinding in necessary to get the best parallel tops & bottom.
(c) Stress Relieving Furnaces :- To reduce the stresses in material ( 200 lts)
Tempering Temp – 3000 – 4500C ( Depending in the wire dim.)
Time – 20 – 60 min ( Depending in the wire dim.)
(d) Manual Mandrel coiling machine – Tension springs.

(e) Testing machines

(1) Hardness tester
(2) Load testing machine
(3) Digital Load testing machine
Raw Material identification Colour code

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Colour Raw material description

Yellow - IS 4454/(1981) – Part 1, Grade – 2
Parrot Green - IS 4454/(1981) Part – 2, Grade – 3
White - IS 4454 (1981) Part – 1 Grade – 4
Gray - IS 4454 (1975) Part – II Grade – SW
Purple - IS 4454 (1975) Part – II Grade – VW
Royal blue - IS 4454 (1975) Part – III Grade – 1 D
Violet - IS 4454 (1975) Part III – Grade – 2 D
Sky blue - IS 4454 (2001) Part – IV, Grade – 1
JOB CARD / IDENTIFICATION CARD
CUSTOMER COILCODE
PART NO. M/C NO.
CUMPRESSION SPRING QTY
1 COILING STATUS INITIAL
2 LENGTH CORRECTION
3 DEGREASING
4 STRESS TEMP
RELIEVING TIME
5 GRINDING/UNGROUND
6 DEBURRING
7 SHOTPEENING TIME
8 STRESS TEMP
RELIEVING TIME
9 COLD SETTING/
SCRAGGING
10 ZINC PLATING THK
DEEMBRITTLE – TEMP
MENT TIME
11 PHOSPHATING / OILING

Steps for finished world class spring

1) Coiling 7) Plating
2) Length correction 8) Wire straighting
3) Tempering 9) Anim Straighting
4) Grinding 10) Looping
5) Deburring 11) Gap cutting
6) Cold setting 12) Final inspection

PRODUCTION IMPROVEMENT POLICY/SYSTEM

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5 S Japanese Theory
Snitsuko / self – discipline
Seiketsu (Sanitizing)
Seiso (Stick & Span)
Seiton / Systematizing)
Seirin (Sorting)
5S in not only a matter of house keeping. It is an integrated approach for
productive improvement & insure P Q C D S M to the company which practice 5S
P- 5S increases production.
Q- 5S improves Quality
C- 5S Reduces Cart
S- 5S improves safety
M- 5S improves morale.
All 5S contribute productive improvement
Quality – (i) Only happens when you care enough to do your best.
(ii) Quality always scores lets keep ours high.
- (Quality Policy)
We are committed to provide best quality product, which consistently meet or
exceed customs expectations & strive for continuous improvement.

KANBAN TABLE – Monthly planning Daily position.

Part No. Schedule Stock on To be 1 2 3 4
Quantity 1st produce coiling Length Tempering Grinding
d correction

5 6 7 8 9 10 11 12
1-D Cold Plating Wire Aron Looping Gap Final
Deburring setting Straight Straightening cutting inspection

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13
Administrative 14
floor

12

4 5 6
Up stair Down stair
7
1 2
8
3 Stock
9

11 10
Testing Machine

Entrance
& Exit

1. Spring coiling Machine

2. Automatic coiling machine (04mm – 1 mm)
3. Material handling cenitomeet
4. Automatic spring coiling machine (.4 – 1.5 mm)
5. Universal Automatic spring coiling machine (.5 –4.5 mm)
6. Universal Automatic Spring coiling machine (1.5 – 7.5 mm)
( 7 – 10 ) – Grinding Machines
11. Heat treatment Machine for stron Relieving
12 – 13. Manual hard spring coiling machine a/or special spring
14. World’s first working model of Manual hard Spring coiling Machine.

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LAKSHMI MACHINES WORK LTD.

COIMBATORE
INTRODUCTION :
Lakshmi machines works Ltd. is situated in TIDC at Coimbatore, in state of
Tamilnadu. This is one of the most leading company in manufacturing of textile machines, near
about of 46 types. This company is inaugarated on 29 Jan.1966.
Objectives :
i) To achieve this through the implementation of quality system confirming to ISO 9001
or equivalent standards.

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ii) To focus on integration of quality assurance with the entire cycle from production
design to service.
iii) To appreciable the importance of employees and vendors by seeking their
participation and encouraging their continuous improvement efforts which are
essential for customers satisfaction.
iv) To reflect the concern for environment and protection of resources throughout the
implementation process aimed towards customers satisfaction.

CONVEYORS :
Belt conveyor : Hot
Troughed
Fixed
Roller gravities : Spiral
Fixed
Portable
Roller line : Chain drive
Belt drive
Drag : Screw
Pusher bar
Overhead chain
Bucket : Chain or cable
Pipe line ( pneumatic )

Radial drilling Machine :

1) Base : The base of radial drilling Machine a large rectangular casting that is finished on
it's top to support a column on it's one end and to hold the work table at the other end.
2) Column : The column is a cylindrical casting that is mounted vertically at one end of the
base.
3) Radial arm : The radial arm that is mounted on the column extend horizontally over the base.
4) Drill head : Drill head is mounted on the radial arm and drives the drill spindle
5) Spindle device and deed mechanisms.
LMW is comprising of four product are as follows :
1) Carding machine
2) Comber machine
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3) Drawframe machine
4) Longitudinal machine
Area of plant = 127 acres
Construction = 29 acres
No. of workers = 2700 (First shift = 1700 & Second shift = 1000 )
No. of Engineers = 700
Initial valve = 120 crores
Present value = 2500 crores
Turnover = 520 crores
Following are the Department/Section.
I. HRD
II. Supporting department
III. Foundry section
IV. Inspection section
V. Quality control department
VI. Forging section
VII. Tool room

"HINDUSTAN AERONAUTICS LIMITED"

Introduction - HAL was formed by Let Seth Walchand Hirachand on 23rd December 1940

originally known as Hindustan Aircraft Ltd. It first started manufacturing rail coaches as a

subsidiary business in 1946 HAL First produced rail coach model 404 delivered to Railway

board on 24th January 1949. In 1964 Hindustan Aircraft Ltd and Aerolines Ltd merged to form

'Hindustan Aeronautics Limited'. HAL established it's helicopter division in July 1970 at

Bangalore under which it licensed for production of 'Cheeta' and 'Chetak' helicopters. HAL

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designed it's first fighter and strike aircraft Ajeet on 6th March 1975 and licensed for

manufacturing Jugular strike aircraft in 1979.

For repair and overhaul of marine gas turbine Industrial and Marine gas turbine

(IMGT) division was established in 1998.

Today HAL is globally competitive aerospace industry having 13 production

division, 9 research and development division. It has it's division at Bangalore, Hyderabad,

Kanpur, Karapat, Lacknow, Nashik and Korwa. All divisions have an approximately 35000

work force available including engineers and scientists.

HAL provides state of the Art facilities and technology for it's engineers and

scientists. It has well required foundry and forge milling CNC machine. Unconventional

machining techniques such as FCM, EDM, FBM, Advanced coating techniques such as

electroplating and plasma spray. HAL exports it's products to USA, UK and Europe. It also

supply structures to ISRO for satellite launching vehicles. It also undertakes repair, overhaul and

manufacturing of gas turbine for marine and industrial application.

LOCATION OF HAL DIVISION

A) Banglore complex

i) Aircraft division

ii) Engine division

iii) Overhaul

iv) Aerospace

v) Foundry and forage

vi) Industrial and Marine base turbine

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vii) Airport Service Centre.

B) MIG Complex

i) Aircraft division - Nasik

ii) Engine division - Karapat

C) Accessories Complex

i) Transport aircraft division - Kanpur

ii) Accessories division and Aerospace System and Equipment R and D Center -

Lucknow

iii) Avionics division and strategic electronics R and D Centre - Hyderabad

iv) Avionics division - Konwa

D) Design Complex Bangalore

i) Aircraft research and design Centre

ii) Rotary wing Research and design center

iii) Helicopter division

Evolution of Research Design to Development 1950 - Da Kota

1950 - Da Kota

Civil Conversion

1960 - i) Logistic support aircraft.

ii) Fair child packet jet pack installation

iii) MARUT

iv) HT - 2

v) MARUT Glider

vi) Pushpak

vii) Krishak

1970 - 1) HIE - 2500

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2) PE - 90 Air survey modification

3) HPE - 2

4) HFES Starter

1) IAF HS 748

2) NRSA HS 748

3) Marut trainer

4) Ajeet

5) Kiran MK11

6) HPT - 32

1980 - 1) HPE - 4 Aerial Survey

2) Garret tertbed Modification

1) Jaguar

2) Ajeet trainer

3) HTT - 34

1990 - 1) R - 29 tert bed Aerial

2) G TSO 110 Survey

3) PTAE - 7 Modification

1) ALH - PT 1

2) ALH - PT 2

3) ALH - PTA

4) ALH - PTN

2000 - RD - 33 tert bed and Aerial Survey Modification

1) Jaguar Avionics update

2) Mig 27 Avionics update

3) LCA

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4) HJT - 36

2010 - Multipurpose transport aircraft.

Fighters From HAL

1) Marut (1964)

- Twin Engine, transonic strike aircraft.

2) GNAT (1959)

- Single engine right interceptor

3) Vampire (1951)

- first jet fighter built by HAL

4) Ajeet (1978)

- Single engine strike aircraft

5) MIG 21M (1973)

- Single Engine Supersonic fighter

Strike aircraft

6) MIG 21 FL (1966) AND MIG 21 BJS (1978)

- Single Engine Supersonic interceptor

MIG 27 M (1984)

- Single engine Supersonic strike aircraft

7) MIG 27 M (1984)

- Single engine Supersonic strike aircraft

8) Jaguar (1982)

- Twin engine deep pentetration

Strike aircraft

9) 80 Khoi 30 ( 2005 )

- Twin engine Supersonic multi role aircraft.

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10) LCA (2005) - Light combat aircraft

- Single engine Supersonic multirole aircraft.

Helicopters From HAL

1) Chetal (1969)

- Turbine powered general purpose helicopter

2) Cheeta (1977)

- Turbine powered high attitude helicopter

3) ALH (1992)

- Twin Turbine multi role light helicaptor.

4) Lancer (1998)

- Light attack helicaptor derivative of Cheeta.

5) LOH ( to be introduced )

- Light Observation helicaptor

Light Aircrafts from HAL

1) Pushpak (1958)

- Single Engine covered strot Braced monoplane Club Frainer

2) Krishak (1959)

- Light Aircraft Single engine fabricated for covered strut braced monoplane for Air

observed patrol role.

3) Basant (1972)

- Light air craft, Agricultural aircraft for aerial application of pesticides and fertilizers.

Transport Aircrafts From HAL

1) HS 748 (1962)

- Twin turbo prop 52 seater transport aircraft.

2) DO 228 (1989)

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- Multiroll twin turbo prop

19 seater transport aircraft.

3) ATR - 42

- Twin turbo prop 50 seater transport air craft.

4) SARAS

- Twin turbo prop 14 seater transport air craft.

5) MTA

- Twin tarbo prop FAN Multiroll

100 seater transport aircraft civil transport aircraft.

Engines From HAL

1) 1960 - Orpheus 701 turbo jet for GNAT air craft

2) 1964 - Orpheus turbo jet for HF - 24 Aircraft

3) 1966 - dart 531 turbo properal for HS 748 air craft

4) 1968 - RllF turbo jet for MIG 21 FL air craft

5) 1968 - Artouste 11B turbo shaft for Cheeta and Chetal helicaptors

6) 1978 - R25 - 300 Turbo jet

For MIG 21 BIS Aircraft

7) 1981 - A DOUR MK811 Turbo PDN for Jaguar aircraft

8) 1998 - PIAE - 7 turbo jet for PTD

9) 2005 - Jet fuel starjet for LCA

10) 2005 - AC 31F turbo Fan for SU30 air craft.

Accessories from HAL

i) Environmental Control System

ii) Hydraullic System

iii) Wheels and Brakes

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iv) Engine fuel control system

v) Instrument and sensors

vi) Electrical System Components

vii) Avionics

viii) Ejection seat.

Values

i) Customer Satisfaction

ii) Commitment to total quality

iii) Cost and time consciousness

iv) Innovation and creativity

v) Trust and team spirit

vi) Integrity

vii) Respect of the individual

Mission : To become a globally competitive air space industry while working as instrument for

achieving self reliance; in design manufacturing and maintenance of aerospace defense

equipment and diversifying an commercial lines in a climate of growing professional

competence.

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