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Supply Chain Management

Viewpoint
Save $1 billion in three years
A master plan for transforming the
telecommunications supply chain

By Ramon Colomina, Terry Steger and Jason Cook, Accenture


When it comes to achieving high performance, communications
carriers have it doubly tough. For decades, their operations
were defined by a non-competitive market with predictable,
stable volumes. The mission now is to present a high-level
look at supply chain improvements that, for communications
companies, are both feasible and essential.
Supply Chain Management Viewpoint

William Shakespeare noted that "Some are born to


greatness, while others have greatness thrust upon
them." In the business world, however, greatness is
neither inherited nor bestowed. It is achieved almost
solely by a deft combination of effort, innovation
and adaptability. It is the product of what Accenture
calls High Performance Business—the behaviors and
characteristics that the best companies leverage
to consistently outperform their peers.

When it comes to achieving high remain. In most carriers' organizations, the one hand, things actually are less
performance, communications carriers for example, the technology like they used to be than they have
have it doubly tough. Virtually all are infrastructure has been upgraded ever been. That is the muddy part.
the product of a regulated environment slowly and consistently, but not The clear part is that, for telecom
whose requirements were entirely dramatically. Telecom companies are companies, dramatic, transformational
different from how successful telecom also seemingly behind the curve when change is imminent and essential. The
companies must now perform. For it comes to the use of outsourcing: time clock on slow, evolutionary
decades, their operations were defined In-house is still in-style. But perhaps change is running down.
by a non-competitive market with the hardest tradition to shake has
The biggest incentive for dramatic,
predictable, stable volumes. The mantra been "regionalism." Old-line telecoms
transformational change is competition.
was high levels of availability across grew up with a "California service
Wireline, wireless, cable and Voice
all services. Minimizing downtime was area," a "Mid-Atlantic service area"
over Internet Protocol (VOIP) are all
a higher priority than maximizing and so forth. To this day, most of their
competing in the same marketplace.
cost-effectiveness. Maintaining large operating approaches are similarly
In fact, many consumers have dispensed
material inventories, excess network regional, redundant and (thus)
with wireline altogether. Cable, wireless
capacity and redundant assets were misaligned with a national or global,
and new telco fiber for neighborhood/
common characteristics of the service post-regulation, hyper-competitive
home offerings will soon be the
strategy. There was minimal risk to market for communications services.
primary combatants for Internet
this approach since costs could be
Time is running out service. DSL is holding its own as a
passed on to customers.
Fast forward from Shakespeare to consumer-access technology, but dial-
Telecom deregulation was initiated Gerald Ford, who once observed that up Internet is out of the race.
quite some time ago and has taken a "Things are more like they are now Not surprisingly, all those extra players
while to set in. But even in today's than they have ever been." The message have helped turn communications into
environment, vestiges of the old model is simultaneously muddy and clear. On a commodity. Choices are up. Prices

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Save $1 billion in three years: A master plan for transforming the telecommunications supply chain

Why the supply chain and why now?


Communications companies have • Most of the key players have yet to • Capturing all the value that
been working to improve supply chain take full advantage of the newly transformational change has to offer
performance for decades. Many have created scale they have acquired requires cross-functional, strategic
succeeded to one degree or another. through mergers and acquisitions. programs across sales channels,
However, the time for a new push By and large, the regional, fragmented operations, engineering, finance
and a new direction has arrived. approaches they used to use are still and supply chain processes; rather
Never before, in fact, have conditions in place. than traditional initiatives within
been better or the potential greater. • In most markets, regulatory relief is traditional organizational silos. In
Here's why: finally making cross-business-unit and other words, it is all about the
cross-geography integration possible. supply chain.

• The lines between traditional • Savings that can be generated in


product lines are blurring. As a result, supply chain are substantial enough
coordinating operations across to impact enterprise value and
business units is more important share price.
than ever.

are down. Churn is up. Loyalty is down. commandeered unnecessarily. That is The bottom line is that most carriers—
Plus the end user now "consumes" a supply chain problem, as well as a despite having conquered the "bundled,"
communications services in much the huge opportunity. all-in-one world from a marketing and
same way that he or she does with any sales standpoint—are still working with
What's more, all those extra supply
retail consumer electronics product. poorly performing, antiquated supply
chain dollars are not even doing a
Buying behaviors, customer experience chains and back-end infrastructures
good job. Telecom companies' supply
expectations and brand-management that cost way too much. Those supply
chains simply were not designed to
challenges are basically similar whether chains were not meant to handle
support the customer-centric, cross-
you are marketing a PDA or an IPTV today's variety of products and services.
channel distribution of multiple products
service. This is still a relatively new They are supporting yesterday's
and services. They are unintegrated,
concept for traditional wireline carriers. priorities instead of working to help
ill-suited and misaligned. Imagine a
build tomorrow's market- and
Enter the opportunity modern-day technician asked to install
competitive advantages. Clearly, the
When it comes to transformational TV, high-speed data and voice service
time for supply chain transformation
change, the telecom supply chain is coming through a single fiber-optic
has come. The potential savings could
clearly the right place to start. After connection. Chances are he will do it,
reach a billion dollars for an integrated
all, most carriers' supply chains were and do it well. However, the backstage
telco with $50 billion in annual
built to support traditional, regionalized machinations—divergent supply chains,
revenue. The customer-attraction and
voice networks. That business is flat disparate storage locations, multiple
-retention potential could make the
or shrinking; yet the percentage of financial systems, uncoordinated supply
effort even more rewarding than that.
operating costs still tied up in the old relationships and inconsistent SKU-
model is huge. Hundreds of millions of management systems—are certain to
dollars in resources, facilities, networks, make the effort way more time-
assets and real estate are being consuming and expensive than it
could be.

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Supply Chain Management Viewpoint

The next generation telecom As shown in Figure 1, the next The network-, device- and indirect
generation supply chain is actually materials supply chains also excel at
supply chain
three cross-business-unit-focused blending skills from inside and outside
Regulatory shifts, industry consolidation, supply chains: a network supply chain, the company. On the inside, employee
market changes and technology a device supply chain, and an indirect talent is optimized through extensive
advances have converged to make materials and services supply chain. and formalized supply chain training
this a unique time for communications These entities are the consolidated programs. Paths for advancement are
companies. But it is not just a unique product of what, in many organizations, clearly marked. Out-of-the-box
time; it is a unique opportunity for may have been scores of distinct, thinking is encouraged. At the same
forward-thinking carriers to extract business-unit-focused processes, time, outsourced supply chain
huge savings from their supply chains. organizations and assets. Now, services-from materials procurement
The remainder of this point of view however, they are a trio of high to service management-are widely
presents a "master plan" for designing performing operations that are wholly embraced. In some cases, even the
the next generation telecom supply committed to leverage and synergy. coordination of third parties is
chain. It is not a step-by-step Each has worked to jettison non- outsourced to a "managed supply
instructional that would span essential assets and squeeze maximum chain services provider."
hundreds of pages and thousands of value out of those assets that are
variables, but rather a high-level view Within three years of their formation,
indispensable. Each seeks scale
that emphasizes the structure and these three supply chains—separate but
opportunities whenever and wherever
the potential. collaborative—have the potential to help
they exist, particularly through
carriers increase cash flow by more
acquisitions, global partnerships and
than $1 billion. Figure 2 depicts the
shared services operations.
origins of these potential savings.

Figure 1. High level industry segments in the next generation


telecom supply chain
High level industry segments Supply chain
assessment areas
Traditional Cable / of opportunity
Wireless wireline Broadband Material flow path evaluation
Network Engineered purchases Engineered purchases Engineered purchases Communications equipment Inventory reduction
supply chain (e.g., mobile switches) (e.g., LEC and IXC (e.g., head ends, manufacturers program
BHS (towers, switches) uplink) Integrated fleet
enclosures) BHS (poles, vaults) BHS (vaults, pedestals) management
Network electronics Network electronics Network electronics Intermediaries Procurement
Cable and hardware Cable and hardware Fiber and hardware transformation
Customer connect Customer connect Technician or Distribution network
Carriers Contractor rationalization
Reverse logistics
Network supply chain
systems

Device Handsets CPE IPTV STBs Device Product lifecycle


supply chain Accessories Accessories Remote controls manufacturers management
Returns

Prepaid cards Modems Inventory reduction


Home gateways program
Retailers Carriers Distribution network
Returns

rationalization
Returns/repair network
Consumers Device supply chain
systems

Indirect Office supplies Office furniture Vendors Indirect sourcing and


materials Information technology Corrugated materials and packaging procurement
supply chain Facilities management Janitorial supplies Procurement
Carriers outsourcing
Advertising and marketing services Temporary labor
Printing Utilities
Travel
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Save $1 billion in three years: A master plan for transforming the telecommunications supply chain

Figure 2. Potential cash flow improvements associated with


supply chain transformation in the communications arena
Recurring
versus
Impact area Potential impact Estimated base $ Impact one time Drivers
Quick hits (funding for rest of transformation). Potential savings: up to $400 million
Reusable idle 20% reuse of idle $250-500 million $50-100 million One time Less direct-procurement
assets assets in idle assets spend by reusing
existing assets

Indirect materials 5% reduction in $1-2 billion $200-300 million Recurring Reduction in indirect
material costs indirect spend (over three years) procurement spend

Distribution network consolidation. Potential savings: up to $130 million


Distribution 10% reduction in $30-50 million $10-15 million Recurring Fewer facilities (regional
facilities logistics costs annual operating (over three years) and intermediate
expenditures locations)

Inventory 10% reduction in $500 million- $50-100 million One time Less inventory needed
inventory (spares 1 billion inventory for fewer stock locations
and CIP) spares

Transportation 10% reduction in $30-50 million $10-15 million Recurring Less materials movement
transportation annual operating due to consolidated
costs expenditures distribution network

Supply/demand planning/management. Potential savings: up to $150 million


Inventory 20% reduction in $500 million- $100-150 million One time Less inventory attained
inventory (spares 1 billion inventory by improved forecasting,
and CIP) spares planning and stock
management

Procurement. Potential savings: up to $375 million


Direct and indirect 2% reduction in $3-4 billion $200-250 million Recurring Lower material costs
materials material costs addressable spend (over three years) through better sourcing-
supplier rationalization
and contract
renegotiation

Materials 1% reduction in $3-4 billion $100-125 million Recurring Less assets performing
standardization material costs addressable spend (over three years) same function, lower
procurement spend
through increased
leverage and inventory
pooling

Fleet management. Potential savings: up to $300 million


Fleet operations 20% reduction in $150-300 million $100-200 million Recurring Fewer vehicles, better
fleet operating annual operating (over three years) and less-expensive
cost cost maintenance facilities,
potential fleet
outsourcing

Fleet procurement 10% reduction in $300-500 million $50-100 million Recurring Standardized fleet
fleet procurement annual fleet spend (over three years) specifications, better “go
cost to market” approaches,
optimized bidding and
contracting

Total potential savings: Up to $870 million to $1.3 billion over three years for a telco with $50 billion annual revenue

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Supply Chain Management Viewpoint

Making it happen During the strategy phase, companies • Consolidate the distribution
will also seek to evaluate and network and potentially outsource
The next generation telecom supply
prioritize the cost savings and service some or all parts of it. Redundant
chain will not happen overnight, or
improvements made possible by the facilities greatly increase facility,
even over a year. It is a long-term,
new cross-business-unit supply chain labor, inventory and transportation
high-value proposition that thrives
approach. A key part of this will be costs. Outsourcing distribution
on vision, commitment and patience.
identifying divestiture opportunities repositions (formerly fixed-cost)
Following is a potential “master plan”
for any asset whose elimination might facilities and personnel into variable
for guiding companies where they
improve incremental cash flow and/or costs that can be flexed up or down
need to go.
raise flexibility. Assets with particular as the business changes. Potential
The starting point will be a supply relevance include distribution centers savings: up to $130 million.
chain strategy that aligns with the and transportation; technician fleet • Build new capabilities in cross-
telecom industry's new business vehicles; fleet management and enterprise demand/supply planning
environment. That means migrating maintenance services; and equipment to drive down supplies of non-
from a model in which organizations, testing, repair and refurbishment revenue generating assets—
processes, facilities and services are operations. particularly inventory, construction-
segmented by business unit or material in-progress and field spares. A typical
Once the strategy is formulated, it will
category, and toward an operating telco will hold an average 180 days
be important to implement "quick hit"
model that segments operations by supply of spares inventory and more
programs that provide funding for the
customer or demand type. The goal is than 60 days of construction in
ongoing transformation process. High-
to rebalance customer and cost focuses, process. Small improvements in
potential programs (potential savings
eliminate redundancy and hone the demand forecasting and supply
of up to $400 million) include:
ability to deliver current/future planning thus can have a big impact
products and services to any channel • Asset-optimization: As usage of the
on typically large inventory positions.
in any combination. Traditional supply network continues to decline, and as
Potential savings: up to $150 million.
chains simply cannot handle these technology changes free up assets,
it is important to automate and • Restructure procurement with
requirements. They are too asset
mechanize the re-use of existing initiatives such as strategic sourcing
intensive, too inflexible and too
assets. Rather than purchasing new and supplier relationship management.
committed to a functionally and
equipment, carriers should ensure Strategic sourcing is a formal
geographically oriented view of the
that any equipment removed from methodology for obtaining products,
world. As noted earlier (and shown in
the network is quickly refurbished components, materials and services
Figure 1), the key segments will be:
and made available for construction by rationalizing and often
• Network equipment (core network, consolidating the supply base (e.g.,
or maintenance activities.
construction materials, etc.) vendor consolidation and material
• Enhancing supply chain-wide
• End-user devices (handsets, set-tops, standardization). Supplier relationship
visibility: The industry's new reality—
modems, routers, media centers, etc.) management focuses on post-
more procurement venues, longer
• Indirect materials and services (MRO, contract activities that are mutually
sourcing distances and newer (less
office supplies, temp services, etc.) enacted and executed, such as
proven) relationships-dramatically
monitoring, measuring, managing
An equally core mission of the new increase the need to "see" the entire
and reporting on supply chain
strategy is to find and inculcate supply chain.
management performance; or
synergies—leveraging supply chain Further down the road, more in-depth designing and implementing joint
capabilities across business units and initiatives will unfold, based on quality-assurance programs. Potential
material categories. In the new model, opportunities identified during the savings: up to $375 million.
for example, procurement of temporary program's strategy phase. As shown in • Transform fleet management to
staffing services would be coordinated Figure 2, nearly $1 billion in cash flow provide standardized vehicles and
and controlled by a single organization improvements are possible by focusing support services across organizations
across wireline, enterprise and wireless on four critical areas: with minimized total cost of
business units.
ownership. Carriers should evaluate

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Save $1 billion in three years: A master plan for transforming the telecommunications supply chain

outsourcing of vehicle administration $1 billion in cash flow improvements Across all industries, in fact, most
and maintenance, as well as the are feasible simply because the industry high performances businesses are
establishment of pooling programs has so much catching up to do. Its supply chain masters. They routinely
for specialty vehicles. Standardizing progress since deregulation has been incorporate supply chains into their
and rationalizing fleet specifications steady, but the gap between the present business strategies, and insist that
has the potential to deliver major and the possible is still immense. At their supply chains contribute to
savings for carriers with large the same time, transformation is growth and competitive advantage.
annual fleet buys. Potential savings: essential because the nature of They also know that sage investments
up to $300 million. competition in the telecom business in supply chain technology nearly
has changed radically. Companies are always bring solid returns, particularly
High performance and competing with newer companies that those that improve data visibility and
are largely unburdened by regulation- align supplies with demand. And
the telecommunications era supply chains. Nor are the perhaps most important, they know
supply chain expectations of today's customers in that today's customers cannot be
The above guidelines are not "action synch with most carriers' supply chain served fully and economically without
items." Their mission, like that of this capabilities. a modern supply chain infrastructure.
Accenture point of view, is to present Most telecom companies know this
The bottom line is that high
a high-level look at supply chain also. All that is left is to make it happen.
performance—the ability to consistently
improvements that, for communications
outpace competitors—is only possible
companies, are both feasible and
if dramatic changes are made to
essential. On the one hand, more than
carriers' supply chains.

About the authors


Ramon Colomina is a partner in the Terry Steger is a partner in the Jason Cook is a senior manager in the
Accenture Supply Chain Management Accenture Supply Chain Management Accenture Supply Chain Management
service line, leading the Communications service line. He works with service line. He works with
and High Tech vertical in North communications, high tech, and media communications carriers to define
America. He teams with major clients and entertainment companies to and implement major transformation
to develop innovative supply chain design and implement major strategic programs in procurement and supply
strategies in sourcing, demand change initiatives in procurement, chain management. Based in Denver,
planning, inventory management, supply chain management and service he can be reached at
asset management, fulfillment, management operations. Based in jason.h.cook@accenture.com.
distribution and reverse logistics to Dallas, he can be reached at
help them achieve high performance. terry.w.steger@accenture.com.
Based in Denver, he can be reached at
ramon.colomina@accenture.com.

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About Accenture Supply Chain Management
The Accenture Supply Chain We collaborate with clients to
Management service line works with implement innovative consulting and
clients across a broad range of outsourcing solutions that align
industries to develop and execute operating models to support business
operational strategies that enable strategies, optimize global operations,
profitable growth in new and existing enable profitable product launches,
markets. Committed to helping clients and enhance the skills and capabilities
achieve high performance through of the supply chain workforce. For
supply chain mastery, we combine more information, visit
global industry expertise and skills in www.accenture.com/supplychain.
supply chain strategy, sourcing and
procurement, supply chain planning,
manufacturing and design, fulfillment,
and service management to help
organizations transform their supply
chain capabilities.

Copyright © 2007 Accenture About Accenture


All rights reserved.
Accenture is a global management
Accenture, its logo, and consulting, technology services and
High Performance Delivered outsourcing company. Committed to
are trademarks of Accenture. delivering innovation, Accenture
collaborates with its clients to help
them become high-performance
businesses and governments. With
deep industry and business process
expertise, broad global resources and a
proven track record, Accenture can
mobilize the right people, skills and
technologies to help clients improve
their performance. With approximately
170,000 people in 49 countries, the
company generated net revenues of
US$19.70 billion for the fiscal year
ended August 31, 2007. Its home page
is www.accenture.com.

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