08-Vessel Min Thickness Evaluation

Diversified Technology Services
2045 Preisker Ln. Suite-A - Santa Maria, CA 93454 - (805) 928-6392 Equipment ID Number: Client: FWKO-111 DTS Client Date: Location: 25-Oct-03 Somewhere USA
Pressure Vessel Calculation U-1A Form Information

MFG Info: Manufactured By: Type Horiz Ser.#: Unkown NB. #: Vessel Builder USA 2114 Year Built: 1971
Operating Conditions: MAWP: Shell: Matl.: SA-516-70 143.25 Stress at Temp: Eff.(%): 1 17500 Nom.: 0.375 C/A: 0.0625 60 psi at max temp. 650
o
Diameter ID Heads: (A) Matl: (B) Matl:

ID
Est. M/T: 0.0%
SA-516-70 SA-516-70
Corrosion Allow 0.0625 0.0625
Stress at Temp: Stress at Temp:
17500 17500
Elliptical Ratio
Eff.(%): Eff.(%):
Connical Apex Angle
1 1
Hemi Radius
Est. M/T: Est. M/T:
0.0% 0.0%
Nominal Thickness 0.500 0.500
Crown Radius Knuckle Radius 122 122 10.5 10.5
Flat Diam.
A B Nozzles:
ID
Size 2.0 16.0 24.0
Nominal Thickness 0.154 0.375 0.375
Material A-53-B A-53-B A-53-B
Matl Stress @ temp. 18000 18000 18000
Eff (%) 1.00 1.00 1.00
Est. Mill Tolerance 12.5% 12.5% 12.5%
A B C D E F G
The Values used in these calculations were defined by U-1A forms supplied by the Owner. There was a U-1A form provided for this particular Vessel.
API-510 Inspector:
API Certified Inspector
Certification Number:
16
File Name: 08 - Vessel Min Thickness Evaluation Section: U-1A Info
DTS Calculation Database (Vessel "t-min")
Page 1 of 6

Pressure Vessel Calculation Form for Cylindrical Shells

Formula: Pr t = SE-0.6P Statistics:
Pressure (MAWP) : Joint Efficiency (E):
Nominal Thickness of Material (Nom) : 60 1

Material Allowable Stress (S): Vessel ID in inches (D) :
0.375 17500 143.25
Variables: Fluid Level in feet (FL): Specific Gravity (SG):
4.00 0.885
Vessel total height in feet (VH):

Distance from top of Vessel to bottom of Shell Course (DFT):
8.00 8.00
Corrosion Allow. (CA): Mill Tolerance Percentage (MT):
0.0625 0.0%
Calculations for Variables: Static Head: SH = FL - ( VH - DFT ) X SG SH SH SH SH = = = = 4.00 4.00 4.00 3.540 Calculation for Structural t-min. ts ts 63.5 17500.000 X 1.000 X 71.625 0.600 X 63.5 ts ts = Nom MT 0.0% 0.063 ) CA 0.063 X ( 8.00 0.00 0.885 X 8.00 0.89 ) X 0.89 Static Head Compensation for "P" P = MAWP + SH P P = = 60.0 + 3.540
63.540
Calculation for Pressure t-min. Pr t = SE-0.6P
= ( 0.375 = = 0.375 0.313
= 17500.000 4551.053 17461.876
4551.053 38.124
Structural t-min based on M/T and C/A only.
ts
0.313
Inches
Pressure t-min Requirements: t = 0.261 Inches
0.261
Actual Nominal Min Required with C/A
tn API-510 Inspector: API Certified Inspector
0.323 16
Inches
File Name: 08 - Vessel Min Thickness Evaluation Section: Shell Course
Page 2 of 6

Pressure Vessel Calculation Form for Torispherical Head (A)

Formula: t = 2SE-0.2P ASME Sect. VIII Div-1 (1-4(d)) Statistics: PLM
Pressure (MAWP) : Joint Efficiency (E) :
Nominal Thickness of Material (Nom) : 60 1

Material Allowable Stress (S) : Inside Crown Radius (L) :
0.500 17500 122 1.6 0.0625 0.0%
4.00 0.885

8.00 8.00
Torispherical Head Proportion Factor: (M) Corrosion Allow. (CA): Mill Tolerance Percentage (MT):
Calculations for Variables: Static Head: SH = FL - ( VH - DFT ) X SG SH SH SH SH = = = = 4.00 4.00 4.00 3.54 X ( 8.00 0.00 0.89 X 8.00 0.89 ) X 0.89 Static Head Compensation for "P" P = MAWP + SH P P = = 60.0 63.5 + 3.54
Calculation for L/r to provide factor "M" 122 / 10.5 = 11.62
Calculation for Pressure t-min. PLM t = 2SE-0.2P
Calculation for Structural t-min. ts ts X X 122 1.000 X 0.200 1.60 X 63.5 ts ts = Nom MT 0.0% 0.063 ) CA 0.063
= ( 0.500 = = 0.5 0.438
63.5 35000.000
= 35000.000 12403.008 34987.292
12403.008 12.708
ts
0.438
Inches
0.355
0.417 16
Inches
File Name: 08 - Vessel Min Thickness Evaluation Section: Torispherical Head-A (1-4(d))
Page 3 of 6

Pressure Vessel Calculation Form for Cylindrical Nozzles (A)

Nominal Thickness of Material (Nom) : 60 1.00

Material Allowable Stress (S): Nozzle ID in inches (D) :
0.154 18000 2
0.00 0.000

0.00 0
0.0625 12.5%
Calculations for Variables: Static Head: SH = FL - ( VH - DFT ) X SG SH SH SH SH = = = = 0.00 0.00 0.00 0.000 Calculation for Structural t-min. ts ts 60.0 18000 X 1.000 X 1.000 0.600 X 60.0 ts ts = Nom MT 12.5% 0.063 ) CA 0.063 X ( 0.00 0.00 0.000 X 0.00 0.00 ) X 0.00 Static Head Compensation for "P" P = MAWP + SH P P = = 60.0 + 0.000
60.000
= ( 0.154 = = 0.135 0.072
= 18000.000 60.000 17964.000
60.000 36.000
ts
0.072
Inches
0.003
0.066 16
Inches
File Name: 08 - Vessel Min Thickness Evaluation Section: Nozzle-A
Page 4 of 6

Pressure Vessel Calculation Form for Cylindrical Nozzles (B)


0.375 18000 16
0.00 0.000

0.00 0
0.0625 12.5%
60.000
= ( 0.375 = = 0.328 0.266
= 18000.000 480.000 17964.000
480.000 36.000
ts
0.266
Inches
0.027
0.089 16
Inches
File Name: 08 - Vessel Min Thickness Evaluation Section: Nozzle-B
Page 5 of 6

Pressure Vessel Calculation Form for Cylindrical Nozzles (C)


0.375 18000 24
0.00 0.000

0.00 0
0.0625 12.5%
60.000
= ( 0.375 = = 0.328 0.266
= 18000.000 720.000 17964.000
720.000 36.000
ts
0.266
Inches
0.040
0.103 16
Inches
File Name: 08 - Vessel Min Thickness Evaluation Section: Nozzle-C
Page 6 of 6

08-Vessel Min Thickness Evaluation

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Diversified Technology Services

Pressure Vessel Calculation U-1A Form Information

Diameter ID Heads: (A) Matl: (B) Matl:

Est. M/T: 0.0%

Stress at Temp: Stress at Temp:

Est. M/T: Est. M/T:

Nominal Thickness 0.500 0.500

Crown Radius Knuckle Radius 122 122 10.5 10.5

Size 2.0 16.0 24.0

Nominal Thickness 0.154 0.375 0.375

Material A-53-B A-53-B A-53-B

Matl Stress @ temp. 18000 18000 18000

Eff (%) 1.00 1.00 1.00

Est. Mill Tolerance 12.5% 12.5% 12.5%

API Certified Inspector

File Name: 08 - Vessel Min Thickness Evaluation Section: U-1A Info

DTS Calculation Database (Vessel "t-min")

Diversified Technology Services

Pressure Vessel Calculation Form for Cylindrical Shells

Nominal Thickness of Material (Nom) : 60 1

0.375 17500 143.25

Variables: Fluid Level in feet (FL): Specific Gravity (SG):

Vessel total height in feet (VH):

Corrosion Allow. (CA): Mill Tolerance Percentage (MT):

Calculation for Pressure t-min. Pr t = SE-0.6P

= ( 0.375 = = 0.375 0.313

= 17500.000 4551.053 17461.876

Structural t-min based on M/T and C/A only.

Pressure t-min Requirements: t = 0.261 Inches

Actual Nominal Min Required with C/A

tn API-510 Inspector: API Certified Inspector

File Name: 08 - Vessel Min Thickness Evaluation Section: Shell Course

DTS Calculation Database (Vessel "t-min")

Diversified Technology Services

Pressure Vessel Calculation Form for Torispherical Head (A)

Nominal Thickness of Material (Nom) : 60 1

0.500 17500 122 1.6 0.0625 0.0%

Variables: Fluid Level in feet (FL): Specific Gravity (SG):

Vessel total height in feet (VH):

Calculation for L/r to provide factor "M" 122 / 10.5 = 11.62

Calculation for Pressure t-min. PLM t = 2SE-0.2P

= ( 0.500 = = 0.5 0.438

= 35000.000 12403.008 34987.292

Structural t-min based on M/T and C/A only.

Pressure t-min Requirements: t = 0.355 Inches

Actual Nominal Min Required with C/A

tn API-510 Inspector: API Certified Inspector

DTS Calculation Database (Vessel "t-min")

Diversified Technology Services

Pressure Vessel Calculation Form for Cylindrical Nozzles (A)

Nominal Thickness of Material (Nom) : 60 1.00

Variables: Fluid Level in feet (FL): Specific Gravity (SG):

Vessel total height in feet (VH):

Corrosion Allow. (CA): Mill Tolerance Percentage (MT):

Calculation for Pressure t-min. Pr t = SE-0.6P

= ( 0.154 = = 0.135 0.072

= 18000.000 60.000 17964.000

Structural t-min based on M/T and C/A only.

Pressure t-min Requirements: t = 0.003 Inches

Actual Nominal Min Required with C/A

tn API-510 Inspector: API Certified Inspector

File Name: 08 - Vessel Min Thickness Evaluation Section: Nozzle-A

DTS Calculation Database (Vessel "t-min")