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Machinability Ratings
Skill Builder Overview
There are many different metals commercially available. Some are easier to machine than others. Many years ago, a system was developed to rate the relative ease or difficulty of machining various metals. These ratings are called Machinability Ratings. Machinists and manufacturing engineers use machinability ratings when they select tool material, feed rates, and machine speeds for metal cutting and grinding operations. We use machinability ratings along with the other factors included in our Machining and Grinding System Survey when we recommend coolants and cutting oils for these operations. This Skill Builder explains how machinability ratings are established. It also lists the ratings for common metals. difficult to machine. For example, Inconel is an alloy that is very difficult to machine and it has a rating of 0.09! The machinability ratings (MR) in the tables were established for materials with Brinell hardness numbers (BHN) as listed. When a material listed is to be machined and is found to have a BHN different from that shown in the table, a ratio is applied. The ratio of the BHN in the table to the actual BHN of the workpiece is multiplied by the listed machinability rating (MR) to provide the MR of the actual workpiece. For example, a 3140 at a BHN of 197 is shown on the table to have an MR of 0.55. The 3140 to be machined has an actual BHN of 220. Therefore 197 divided by 220 times 0.55 equals 0.49. This means the machinability of the 3140 at a BHN of 220 has an MR of 0.49.
BHN
165 195 179 212 185 134 190 223 197 220 191 220 197 175 183 190 187 200 221 206 300 170 187 183 191 183 190 207 175 180
MR
0.70 0.35 0.60 0.35 0.40 0.60 0.45 0.60 0.55 0.45 0.50 0.45 0.45 0.35 0.65 0.55 0.70 0.55 0.45 0.65 0.25 0.65 0.55 0.55 0.65 0.55 0.55 0.40 0.45 0.40
Material
A-8640 A-8645 A-8650 A-8740 A-8745 A-8750 AM 350 AM 355 AMS 6407 AMS 6418 AMS 6427 B-1112 B-1113 C-1008 C-1010 C-1015 X-1020 C-1025 C-1030 C-1040 C-1045 C-1050 C-1095 C-1117 C-1118 C-1120 C-1137 C-1141 Cast Iron (soft) Cast Iron (med)
BHN
170 210 212 200 219 212 420 360 180 195 180 160 170 155 150 131 148 143 190 205 217 205 210 170 160 160 197 240 160 195
MR
0.55 0.50 0.45 0.55 0.45 0.40 0.14 0.10 0.50 0.50 0.50 1.00 1.35 0.55 0.55 0.60 0.65 0.65 0.65 0.60 0.50 0.50 0.45 0.90 0.80 0.80 0.75 0.50 0.60 0.40
BHN
194 190 240 190 218 221 255 300 160 150 183 189 190 200 200 209 208 200 210 205 202 207 187 205 207 195
MR
0.60 0.60 0.30 0.60 0.45 0.45 0.25 0.10 0.65 0.65 0.70 0.70 0.70 0.65 0.60 0.55 0.50 0.55 0.50 0.45 0.60 0.50 0.50 0.50 0.50 0.50
Material
Cast Iron (hard) Cast Iron (Chilled White) Cast Iron (Grey Pearlitic) Chromaoloy Discaloy E-3310 E-4137 E-52100 E-6150 E-9310 E-9315 H-11 Hastelloy B (cast) Hastelloy C Hastelloy X Haynes Stellite #21 (cast) Haynes Stellite #25 Haynes Stellite #31 (cast) High Speed Steel 18-4-1 High Speed Steel 8-2-1 Inconel Inconel X Inconel 700 Inconel 702 Inconel 901 Inconel 901
BHN
262 500 190 293 135 196 200 206 197 223 204 190 200 170 197
MR
0.20 0.70 0.70 0.50 0.40 0.40 0.60 0.30 0.50 0.40 0.40 0.45 0.12 0.20 0.09 0.06 0.12 0.06
BHN
220 352 185 120 190 240 240 208 300 198 550 145 220 270 300 200
MR
0.05 0.05 0.90 1.10 0.30 0.35 0.45 0.45 0.25 0.50 0.03 0.45 0.17 0.12 0.10 0.45
Material
Nodular Iron #1 Nodular Iron #2 Nodular Iron #3 Potomac M Rene 41 Rycut 40 Stressproof Super Triscent Turbaloy Udimet 500 V-57 Vasco X4 Vascojet 1000 Waspalloy Tungsten Estimated
BHN
183 200 230 200 215 187 203 180 135 290 375 150 190 270
MR
0.60 0.50 0.40 0.45 0.15 0.65 0.50 0.40 0.40 0.09 0.08 0.50 0.45 0.12 0.05
BHN
270 388 200 183 178 180 160 160 195 195
MR
0.20 0.28 0.20 0.55 0.50 0.65 0.40 0.30 0.35 0.35
Material
403 405 410 416 418 420 430F 440C 440
BHN
200 145 160 200 160 207 147 240 160
MR
0.55 0.60 0.55 0.90 0.40 0.45 0.65 0.35 0.50
BHN
160 188 220 240
MR
0.30 0.27 0.23 0.20
Material
C-130 C-140 MST
BHN
255 285 380
MR
0.18 0.15 0.09
BHN
MR
1.10 2.00 1.40 1.80 1.30 1.40 1.80 1.40 1.90 1.60 2.40 2.30 1.60 1.30 1.60 1.80
Material - Wrought
2011 2014-T 2017-T 2024-T 3003 3004 5052 5056 4032-T 6051-T 6061-T 6063-T 7075-T Aluminum-bronze (5% Al)
BHN
MR
2.00 1.40 1.40 1.50 1.80 1.80 1.90 1.90 1.10 1.40 1.90 1.90 1.20 0.60
BHN
MR
0.60 0.60 0.60 1.80 2.70 0.60 0.60 0.60 0.60 0.60 0.60 2.40 2.40 3.00 2.70 2.40 0.90 2.40 2.40 2.10
Material - Wrought
Leaded nickel-silver (12% Ni) Leaded nickel-silver (18% Ni) Leaded phosphor-bronze (5% Tin) Leaded silicon-bronze Low brass (80% Cu) Low leaded brass Low-leaded (tube) Manganese bronze Medium leaded brass Muntz metal Naval brass Nickel Nickel-silver (18% Ni) Nickel-silver (20% Ni) Phosphor-bronze (5% Tin) Phosphor-bronze (8% Tin) Phosphor-bronze (10% Tin) Red brass (35% Cu) selenium or tellurium copper Special free-cutting phosphor bronze Zinc
BHN
MR
1.30 1.50 1.50 1.80 0.90 1.80 1.80 0.90 2.10 1.20 0.90 2.00 0.60 0.60 0.60 0.60 0.60 2.70 2.70 2.00
Summary
The use of the machinability rating is a method to assist you in recognizing how easy or how hard a given alloy is to machine in comparison to others. Like any specific appliction method, there is always a plus-or-minus leeway to applying the values. Again, use this as a guideline to understand the difficulty of machining.