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HallScrew Compressors Selection

HallScrew Compressors
J&E Hall International
For more than 200 years has pioneered the development and application of refrigeration technologies. Today the company is recognized as a leading manufacturer and after sales provider for refrigeration and air-conditioning products worldwide.

Hall Screw technology


HallScrew has been manufactured since 1978 with over 9,000 installed in over 85 countries throughout the world, the HallScrew is a world leader compressor design and has gained awards for outstanding British design and the Queens Award for technological Achievement. Key to the international success of the compressor is its outstanding reliability. Only three basic moving parts are involved- a main rotor which meshes with two diametrally opposed star wheels a geometry which results in balanced compression with no power loss between the rotor and stars and minimum bearing loads.

Introduction

HallScrew compressors Nomenclature

HS

X
E = Ester Oil M = Mineral oil 2 = 2.2 VR 3 = 3.0 VR 5 = 4.9 VR (only models L&M, 2000) 24, 28, 31, 35 = Series 2000 21, 22, 23, 24 = Series 4200 16, 18, 20, 21 = Series 3200 18, 20, 21, 22 = Series 3100 1= Single star, 2= twin star, 0= twin star (for 2000 series) Series 2= 2000; 3= 3000; 4= 4000 S= high M= medium L= low O= open

HallScrew

Nomenclature

HallScrew Single Screw Compressors


Application range
A/C HSS
HSS 3118

Medium & Low Temperatures HSM/L


HSML 3118 HSML 3120 HSML 3121 HSML 3122 HSML 3216 HSML 3218 HSML 3220 HSML 3221 HSML 4221 HSML 4222 HSML 4223

All range Temperatures HSO

A/C HIS

SERIES 3100

HSS 3120 HSS 3121 HSS 3122 HSS 3216

HSO 3216 HSO 3218 HSO 3220 HSO 3221 HSO 4221 HSO 4222 HSO 4223

HSI 3216 HSI 3218 HSI 3220 HSI 3221

SERIES 3200

HSS 3218 HSS 3220 HSS 3221 HSS 4221

SERIES 4200

HSS 4222 HSS 4223 HSS 4224

HSO 2024

SERIES 2000

HSO 2028 HSO 2031 HSO 2035

Application Range

Start Wheel
Unlike other manufacturers, J&E Hall use low friction composite material HallPlas in the compression process to ensure high efficiency and reliability

HallPlas material was developed


using aerospace technology and can withstand the toughest operating conditions with all types of refrigerant Long trouble free service has been the key to the HallPlas star wheel success story with many thousands of compressors operating reliably world-wide

Star Wheel

HSS Semi-hermetic Screw compressors


The J&E Hall International HSS 3100, HSS 3200 & HSS 4200 series of semi-hermetic compressors are the latest addition to the Hall Screw family of positive displacement, single screw compressors. Reflecting the very latest innovations in screw compressor technology, they are designed for incorporation into factory built chillers using R134a, R407C and replacements of R22. See J&E Hall for additional refrigerant applications.

Screw technology
Single screw technology Balanced compression Capable of operating without oil cooling over a limited range

Applications
Optimized for use with R134a, R407c & R22 replacements. See J&E Hall for additional refrigerant applications. Economizer facility available on all models

Motor Design
Thermistor protection fitted as standard High efficiency built in 3 phase, 2 pole motor 50/60Hz Motor design for star-delta and soft start. (Option for D.O.L) Fully compatible with inverter applications

Comprehensive product range


12 models delivering a wide range of cooling capacities Motors designed for 50/60Hz operation

Bearing Life
Balanced Loading on main bearings Bearing design for 100.000 hours (L10) at most extreme conditions

Intelligent electronics
INT 69 TM temperature monitoring for winding temperature and discharge gas temperature protection with extended 5 minutes additional time delay function for cool down period Easily connected to electronic monitoring system Slide position is indicated by transducer which provides a continuous 4 to 20mA signal (optional)

Design Features
Compact design and footprint Low noise and low vibration Designed for easy service and maintenance Robust construction Reduce machine clearance for maximum efficiency Phase wiring and thermistor termination are easily accessible All models are UL approved and conform to European standards HSS Features

Oil management system


Oil injection for maximum reliability Built in oil filter Integral oil separator (HSS3100 & HSS 3200) External Oil separator (HSS4200)

HSS Semi-hermetic Screw compressors


Liquid injection cooling
Single injection point with economizer port for HSS3100 Direct injection of liquid into the compressor at two points HSS3200 & HSS4200

Economiser
The economizer facility enables an additional charge of gas to be handled by the compressor Increased refrigeration capacity by a greater % than power consumption Improved Coefficient of performance COP

Optional accessories HSS 3100


Capacity indicator, slide valve position transducer Suction stop valve 3N1 Triple function valve R134a only D.O.L. kit Oil level detector

External oil cooling


Option available, compressor is fitted with oil return port. Contact J&E Hall international

Standard Features HSS 3100


Compressor & motor in single casing Capacity control/ start unload 115/120V Suction strainer Delivery stop valve Internal relieve valve Delivery check valve Suction flange with tail and joint Adapter for liquid injection Integral oil separator Two oils sight glasses Built in oil filter Casing heater (250W); 115/230V Oil charge 2 pole electric motor with thermistor sensor protection Electronic unit INT69TM Economizer kit Discharge thermistor

Standard Features HSS 3200


Capacity control/ start unload 115/120V Suction strainer Delivery stop valve Internal relieve valve Delivery check valve Suction flange with tail and joint Adapter for liquid injection Integral oil separator Two oils sight glasses Built in oil filter Casing heater (250W); 115/230V Oil charge Oil drain connection Oil injection connection

Capacity control & volume ratio


Enhanced slide valve geometry for capacity modulation with minimum loss efficiency. Infinite adjustment between maximum (100%) and minimum load (25%) Built in capacity control using two solenoids Built in volume ratio (VR) 2.2 and 3.0

HSS Features

HSS Semi-hermetic Screw compressors


cont 2 pole electric motor with thermistor sensor protection Electronic unit INT69TM Economizer kit Discharge thermistor cont Common base frame with insulators Casing heater (400W); 115/230V Oil charge 2 pole electric motor with thermistor sensor protection Electronic unit INT69TM Economizer kit Discharge thermistor
900 S ep V lu e w t o m

Optional accessories HSS 4200


Capacity indicator, slide valve position transducer Suction stop valve D.O.L. kit Oil level detector

Optional accessories HSS 3200


Capacity indicator, slide valve position transducer Suction stop valve 3N1 Triple function valve R134a only D.O.L. kit Oil level detector

800

50 Hz 60 Hz

700

Standard Features HSS 4200


Capacity control/ start unload 115/120V Suction strainer Delivery stop valve Internal relieve valve Delivery check valve Suction flange with tail and joint Adapter for liquid injection Flanged oil separator Two oils sight glasses Built in oil filter Oil drain connection Oil injection connection
m /h 3

600

500

400

300

200

100

0 HSS 3118 HSS 3120 HSS 3121 HSS 3122 HSS 3216 HSS 3218 HSS 3220 HSS 3221 HSS 4221 HSS 4222 HSS 4223

HSS Features

HSML Semi-hermetic Screw compressors


The J&E Hall International HSML 3100, HSML 3200 & HSML 4200 series of semi-hermetic compressors are the latest addition to the Hall Screw family of positive displacement, single screw compressors. Reflecting the very latest innovations in screw compressor technology, they are designed for incorporation into factory built racks and packs using R134a, R407C, R507, R404 and replacements of R22. See J&E Hall for additional refrigerant applications. HSM & HSL series for medium & low temperature applications. Evaporation temperatures between +12C and -40C

Screw technology
Single screw technology Balanced compression Capable of operating without oil cooling over a limited range

Applications
Optimized for use with R134a, R407, R507C, R404a & R22 replacements. See J&E Hall for additional refrigerant applications. Economizer facility available on all models Single or multiple compressor packs

Motor Design
Thermistor protection fitted as standard High efficiency built in 3 phase, 2 pole motor 50/60Hz Motor design for star-delta and soft start. (Option for D.O.L) Fully compatible with inverter applications

Comprehensive product range


11 models delivering a wide range of cooling capacities Motors designed for 50/60Hz operation

Bearing Life
Balanced Loading on main bearings Bearing design for 100.000 hours (L10) at most extreme conditions

Intelligent electronics
INT 69 TM temperature monitoring for winding temperature and discharge gas temperature protection with extended 5 minutes additional time delay function for cool down period Easily connected to electronic monitoring system Slide position is indicated by transducer which provides a continuous 4 to 20mA signal (optional)

Design Features
Compact design and footprint Low noise and low vibration Designed for easy service and maintenance Robust construction Reduce machine clearance for maximum efficiency Phase wiring and thermistor termination are easily accessible All models are UL approved and conform to European standards HSML Features

Oil management system


Oil injection for maximum reliability Built in oil filter (HSML 4200)

HSML Semi-hermetic Screw compressors


Liquid injection cooling
Single injection point with economizer port for HSML3100 Direct injection of liquid into the compressor at two points HSML3200 & HSML4200

Economiser
The economizer facility enables an additional charge of gas to be handled by the compressor Increased refrigeration capacity by a greater % than power consumption Improved Coefficient of performance COP

Optional accessories HSML 3100


Capacity indicator, slide valve position transducer Suction stop valve D.O.L. kit

External oil cooling


Option available, compressor is fitted with oil return port. Contact J&E Hall international

Standard Features HSML 3200


Capacity control/ start unload 115/120V Suction strainer Delivery stop valve Internal relieve valve Suction flange with tail and joint Adapter for liquid injection Oil drain connection Oil injection connection Oil line fittings 2 pole electric motor with thermistor sensor protection Electronic unit INT69TM Economizer kit Discharge thermistor

Standard Features HSML 3100


Compressor & motor in single casing Capacity control/ start unload 115/120V Suction strainer Delivery stop valve Internal relieve valve Delivery stop valve Suction flange with tail and joint Adapter for liquid injection Two oils sight glasses 2 pole electric motor with thermistor sensor protection Electronic unit INT69TM Economizer kit Discharge thermistor

Capacity control & volume ratio


Enhanced slide valve geometry for capacity modulation with minimum loss efficiency. Infinite adjustment between maximum (100%) and minimum load (25%) Built in capacity control using two solenoids Built in volume ratio (VR) 2.2, 3.0 and 4.9

Optional accessories HSML 3200


Capacity indicator, slide valve position transducer Suction stop valve D.O.L. kit

HSML Features

HSML Semi-hermetic Screw compressors


Standard Features HSML 4200
Capacity control/ start unload 115/120V Suction strainer Internal relieve valve Suction flange with tail and joint Adapter for liquid injection Built in oil filter Oil drain connection Oil injection connection Oil line fittings Casing Heater (400 kW) 2 pole electric motor with thermistor sensor protection Electronic unit INT69TM Economizer kit Discharge thermistor
Swept Volume 900

800

50 Hz 60 Hz

700

600

500
m3/h

400

300

200

Optional accessories HSML 4200


Capacity indicator, slide valve position transducer Suction stop valve D.O.L. kit

100

0 HSML HSML HSML HSML 3118 3120 3121 3122 HSML HSML HSML HSML 3216 3218 3220 3221 HSML HSML HSML 4221 4222 4223

HSML Features

HSO OPEN TYPE Screw compressors


The J&E Hall International HSO 2000 form part the series of open-type compressors; HSO 3200 & HSO 4200are the latest addition to the Hall Screw family of positive displacement, single screw compressors. Reflecting the very latest innovations in screw compressor technology, they are specially designed for refrigeration, air conditioning and heat pump applications and can be applied to single stage and multi-stages systems using all normal refrigerants as well many others process gases.

Screw technology
Single screw technology Balanced compression Capable of operating without oil cooling over a limited range

Applications
Optimized for use with R717 (Ammonia), R404a, R507, R134a, R407C, & R22 replacements. See J&E Hall for additional refrigerant applications. Economizer facility available on all models Single or multiple compressor packs Two-stage systems booster and high stages (HSO 2000)

Intelligent electronics
HB Linear Variable Displacement Slide position is indicated by transducer which provides a continuous 4 to 20mA signal (HSO 2000) Discharge Thermistor (HSO 3200, HSO 4200, HSI 3200)

Comprehensive product range


12 models delivering a wide range of cooling capacities

Liquid injection cooling


Direct injection of liquid into the compressor at two points

Design Features
Compact design and footprint Low noise and low vibration Designed for easy service and maintenance Robust construction Reduce machine clearance for maximum efficiency Phase wiring and thermistor termination are easily accessible All models are UL approved and conform to European standards

Bearing Life
Balanced Loading on main bearings Bearing design for 100.000 hours (L10) at most extreme conditions

External oil cooling


Option available, compressor is fitted with oil return port. Contact J&E Hall international

Oil management system


Oil injection for maximum reliability Built in oil filter (HSI 3200)

HSO Features

HSO OPEN TYPE Screw compressors


Capacity control & volume ratio HSO3200, HIS3200 & HSO4200
Enhanced slide valve geometry for capacity modulation with minimum loss efficiency. Infinite adjustment between maximum (100%) and minimum load (25%) Built in capacity control using two solenoids Built in volume ratio (VR) 2.2, 3.0 and 4.9

Economiser
The economizer facility enables an additional charge of gas to be handled by the compressor Increased refrigeration capacity by a greater % than power consumption Improved Coefficient of performance COP

Standard Features HSI 3200


Compressor single casing Capacity control/ start unload 115/120V Suction & discharge flanges with tail and joint Delivery check and stop valves Internal relieve valve Adapter for liquid injection Integral oil separator Two oil sight glasses Built-in oil filter Separator Oil heater 250W Oil drain connection Oil injection connection Universal shaft seal Economizer kit Discharge thermistor

Standard Features HSO 3200


Compressor single casing Capacity control/ start unload 115/120V Suction & discharge flanges with tail and joint Internal relieve valve Adapter for liquid injection Oil drain connection Oil injection connection Universal shaft seal Economizer kit Discharge thermistor

Capacity control & volume ratio HSO 2000


Enhanced slide valve geometry for capacity modulation with minimum loss efficiency. Infinite adjustment between maximum (100%) and minimum load (10%) Capacity control using two pairs of solenoids valves or 4-way solenoid valve (not included) Built in volume ratio (VR) 2.2, 2.6, 3.0, 3.5 and 4.9

Optional accessories HSI 3200


Capacity indicator, slide valve position transducer 3N1 Triple function valve R134a only Oil level detector

Optional accessories HSO 3200


Capacity indicator, slide valve position transducer

HSO Features

HSO OPEN TYPE Screw compressors


Standard Features HSO 4200
Compressor single casing Capacity control/ start unload 115/120V Internal relieve valve Suction flange with tail and joint Adapter for liquid injection Built in oil filter Oil drain connection Oil injection connection Oil line fittings Casing Heater (400 kW) 2 pole electric motor with thermistor sensor protection Electronic unit INT69TM Economizer kit Discharge thermistor

1000 Swept Volume 900 800 700 600


m3/h
Series1 Series2

500 400 300 200 100 0 HSI 3216 HSI 3218 HSI 3220 HSI 3221 HSO 3216 HSO 3218 HSO 3220 HSO 3221 HSO 4221 HSO 4222 HSO 4223

Optional accessories HSML 4200


Capacity indicator, slide valve position transducer Suction stop valve D.O.L. kit

HSO Features

HSO OPEN TYPE Screw compressors


Standard Features HSO 2000
Compressor single casing Capacity control/ start unload 115/120V Internal relieve valve Blank flanges on Suction & Discharge Oil drain connection Oil injection connection Capacity indicator, slide valve position transducer (non self- settable) Universal Shaft Seal
S w e p t V o lu m e 3000
50 Hz 60 Hz

2500

2000 m 3 /h

1500

Optional accessories HSO2000


MSI Control module Economizer kit Liquid injection Kit Oil Line Kit Flange Kit
1000

500

0 HSO 2400 HSO 2800 HSO 3100 HSO 3500

HSO Features

Performance (Application Limits & Dimensions)


Limits of Application with motor and volume ratio per each refrigerant and compressor model. Contact J&E HALL International for selection software.

Performance

Application Limits

Dimensions

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