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which is The Special Tray So at first we had an edentulous Patient. We did first Impression, the patient went home and the specialist made a cast using plaster of pairs (Gypsum type ll ) , We called this a primary cast or diagnostic cast . The aim of the primary cast is simply to make the special tray.
The most widely used are Acrylic materials and specifically: Light cured and cold Cured materials.
Light Cured :
They look like sheets, and come in a box that has a black paper that acts as a shield. Remember that it is very important not to expose it to light and not allow the setting rxn. to take place
every Acrylic material has two components Monomer and Polymer (Monoetheal Crinite and Polymethal Crinite respectively ~ names are not of importance ). You have to know that the setting reaction in Acrylic materials is Cross Linking, this means the Monomers particles cross link with the Polymer particles.
Advantages of the Light cured : 1. It is already made sheets; this means it has an equal thickness. This is very useful for you when you want to fabricate and adapt. 2. Easy to manipulate
**IMP** The Acrylic has 5 different stages in which they reach upon setting and become ready: 1. Powder-Liquid stage (when mixed become 2nd stage) 2. Fibrous stage / Strength stage 3. Doughy stage /Operative stage: In this stage we make the custom tray and we shape it the way we want. 4. Rubber stage: in this stage the temp increases and the setting starts to occur. No further manipulation can be made when reaching this stage 5. Hard / Setting stage : our work is done
Advantages of Self cured: 1. Less brittle than the Light cured but both of them show considerable brittleness within them 2. Smooth surface: because you are the one who is mixing in self cured. The light cured demands polishing and adding of Vaseline to it to make it smooth. 3. Easy to manipulate
that. This simply due to the small amount of time the special tray is being exposed to the oral cavity 4. Flexibility and undercuts: Some patinas have undercuts, you will definitely see them if you designed your tray without taking into account the undercuts what will happen? The tray wont come out and harden (not flexible). You either break the Acrylic or the patinas head: D . The solution here is to make Blocking for undercuts in this way the tray wont go into the undercuts, the same thing we do if we have irregular ridges.
What other materials can we use other than the Light /Self cured?
The heat cured can be used occasionally ( has better accuracy and strength ) Shellac is also used which is a thermostatic material meaning that upon heating it becomes less hard and when it is cold it is hard, the main disadvantage is that it is very brittle. Metals can also be used but they are expensive Final conclusion, Light cured and self cured are the most commonly used special trays making materials.
A very important thing you should know is that the type of wax we use in spacer is called Modeling wax from the family Utility wax
3. Denture extension: this is very important in keeping the (-) pressure, look at the figure below.
upper
ant : Labial Slculs post : Hammular notch must extends to the vibrating line
lower
5. Stoppers: We use them only if we have spacers. Their function simply is two things A) to stop the tray from sinking even more upon pressure and B) They give Canine even thickness to the material. upper 6 or 7 Now the locations of the stoppers is in the figure below , Canine or Anteroir lower Notice also in the upper we will 6 or 7 do a butterfly shape posteriorly we have to insert a stopper there , the difference here is this stopper function is different from the other stoppers , its function is to make the vibrating line (peripheral seal ) more pronounced. 6. This might be known by now , but the material should be 2 mm shorter than slculs 7. The final tray must be polished This was the ending of the theory part, Now will go into the practical part. Keep in mind this is only small points to refresh your memory and not everything is written. The doctor started the demo with the upper: Holding a pencil insert it into the deepest part of the sulcus , start drawing a line at any desired point you like move slowly and gently around the borderline of the entire cast. You will face frenulum pass above it and create a V when you do so , do this with all the frenum and hummalr notches You just created the sulcus line Now do another line that is exactly like the first line but it is above it by 2 mm and attach it with the first line posteriorly and release it from it anteriorly, this is called tray line
Now do another one exactly like the two lines but it is above the tray line by 2 mm , here you do the butterfly appearance , this is called the spacer line. Now get your wax piece and expose it to heat until you feel it is ready to be used Put it on the cast , start pressing with your thumbs not nails on the palatal area and then into the rest of the cast , try to record the depth of sulcus correctly After the entire cast is covered by the wax , now remove the excess by pressing the wax to the edge of the cast and by using a carver Now cut the wax according to the sulclus line using the carver (pen grip here ) Now it is time to make stoppers , put them in the locations we stated earlier , they should be something around 5*5 mm squares Put it in water for 5 min Fill the stoppers and the butterfly area with Acrylic , do the same thing for Acrylic excess as we did earlier It is time to make a handle , the trick here is to make a small concavity with your carver and open it as if you are opening a book this will be the attachment of your handle to the object , you can either make the handle all vertical or vertical and at the tip oblique both are right. Put the object in the machine for 3 min , remove it from the gypsum cast and put it again for 1 min , by doing so you will be certain that no soft material is at the core and all of it is harden. The cast for the lower part is also similar only for the following things : You only draw two lines the Sucls line and the Tray line , both of them do not meet posteriorly You put Vaseline to your work before inserting it into the machine
We come now into the other phase of making the special tray which is Finishing and polishing, Dr.Essam Did the demo.
We do the polishing with an instrument called Laboratory Hand piece the one you use in cons is called Contra angle hand piece . We have different labs here one is new and the other is old . The only difference between the hand pieces in both labs is the motor, in the old it is hanging on the desk and you can see it.
they both show strong powers and could damage if not used properly
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