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2007 Dodge Pickup R3500

2007 ENGINE 5.7L - Service Information - Ram Truck

PERFORMANCE DIAGNOSIS CHART CONDITION POSSIBLE CAUSE ENGINE WILL NOT START 1. Weak battery 2. Corroded or loose battery connections.

3. Faulty starter. 4. Faulty coil or control unit. 5. Incorrect spark plug gap. 6. Dirt or water in fuel system. 7. Faulty fuel pump, relay or wiring. ENGINE STALLS OR ROUGH 1. Dirty or incorrectly gapped IDLE spark plugs. 2. Idle mixture too lean or too rich. 3. Vacuum leak.

CORRECTION 1. Charge or replace as necessary. 2. Clean and tighten battery connections. Apply a coat of light mineral grease to the terminals. 3. Refer to DIAGNOSIS AND TESTING . 4. Refer to REMOVAL . 1. Correct as necessary. 6. Clean system and replace fuel filter. 7. Repair or replace as necessary. 1. Correct as necessary. 2. Refer to appropriate ELECTRICAL DIAGNOSTICS article . 3. Inspect intake manifold and vacuum hoses, repair or replace as necessary. 4. Refer to REMOVAL . 5. Refer to VALVE TIMING . 1. Correct as necessary. 2. Clean system and replace fuel filter. 3. Refer to the Appropriate ELECTRICAL DIAGNOSTICS article 4. Replace cylinder head gasket. 5. Refer to DIAGNOSIS AND TESTING . 6. Replace as necessary. 7. Inspect and replace as necessary. 8. Refer to REMOVAL . 1. Correct as necessary. 2. Clean fuel system. 3. Replace as necessary. 4. Refer to REMOVAL . 1. Correct as necessary.

ENGINE LOSS OF POWER

4. Faulty coil. 5. Incorrect engine timing. 1. Dirty or incorrectly gapped spark plugs. 2. Dirt or water in fuel system. 3. Faulty fuel pump.

4. Blown cylinder head gasket. 5. Low compression. 6. Burned, warped or pitted valves. 7. Plugged or restricted exhaust system. 8. Faulty coil. 1. Spark plugs dirty or incorrectly gapped. 2. Dirt in fuel system. 3. Burned, warped or pitted valves. 4. Faulty coil. 1. Spark plugs dirty or
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ENGINE MISSES ON ACCELERATION

ENGINE MISSES AT HIGH


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2006 Mitchell Repair Information Company, LLC.

2007 Dodge Pickup R3500


2007 ENGINE 5.7L - Service Information - Ram Truck

SPEED

incorrectly gapped. 2. Faulty coil. 3. Dirt or water in fuel system.

2. Refer to REMOVAL . 3. Clean system and replace fuel filter.

CYLINDER COMBUSTION PRESSURE LEAKAGE DIAGNOSIS CHART CONDITION POSSIBLE CAUSE CORRECTION AIR ESCAPES THROUGH Intake valve bent, burnt, or not Inspect valve and valve seat. THROTTLE BODY seated properly Reface or replace, as necessary. Inspect valve springs. Replace as necessary. AIR ESCAPES THROUGH Exhaust valve bent, burnt, or not Inspect valve and valve seat. TAILPIPE seated properly Reface or replace, as necessary. Inspect valve springs. Replace as necessary. AIR ESCAPES THROUGH Head gasket leaking or cracked Remove cylinder head and RADIATOR cylinder head or block inspect. Replace defective part MORE THAN 50% LEAKAGE Head gasket leaking or crack in Remove cylinder head and FROM ADJACENT cylinder head or block between inspect. Replace gasket, head, or CYLINDERS adjacent cylinders block as necessary MORE THAN 25% LEAKAGE Stuck or broken piston rings; Inspect for broken rings or AND AIR ESCAPES cracked piston; worn rings and/or piston. Measure ring gap and THROUGH OIL FILLER CAP cylinder wall cylinder diameter, taper and outOPENING ONLY of-round. Replace defective part as necessary GENERAL DESCRIPTION DESCRIPTION Engine Type Displacement Bore Stroke Compression Ratio Max. Variation Between Cylinders Firing Order Lubrication Cooling System Cylinder Block Cylinder Head Crankshaft Camshaft Pistons Connecting Rods
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SPECIFICATION 90 V-8 OHV 5.7 Liters 345 ( Cubic Inches) 99.5 mm (3.91 in.) 90.9 mm (3.58 in.) 9.6:1 25% 1-8-4-3-6-5-7-2 Pressure Feed - Full Flow Filtration Liquid Cooled - Forced Circulation Cast Iron Aluminum Nodular Iron Hollow Assembled Camshaft Aluminum Alloy Powdered Metal
2006 Mitchell Repair Information Company, LLC.

2007 Dodge Pickup R3500


2007 ENGINE 5.7L - Service Information - Ram Truck

CYLINDER BLOCK DESCRIPTION Cylinder Bore Diameter Out of Round (MAX) Taper (MAX) Lifter Bore Diameter PISTONS DESCRIPTION Clearance Measured at 38.0 mm ( 1.5 in.) Below Deck Ring Groove Diameter Groove #1 Groove #2 Weight Piston Length Ring Groove Width No. 1 No. 2 No. 3 PISTON PINS DESCRIPTION Clearance In Piston Diameter Length PISTON RINGS DESCRIPTION Metric Ring Gap Top Compression Ring Second Compression Ring Oil Control (Steel Rails) Side Clearance Top Compression Ring Second Compression Ring Oil Ring (Steel Ring) Ring Width Top Compression Ring Second Compression Ring
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SPECIFICATION Metric 99.50 mm 0.0076 mm 0.0127 mm 21.45 - 21.425 mm Standard 3.917 in. 0003 in. 0.0005 in. 0.8444 - 0.8435 in.

SPECIFICATION Metric Standard 0.0215 - 0.0485 mm 0.0008 - 0.0019 in.

89.6 - 89.8 mm 88.1 - 88.3 mm 414.5 grams 54.70 - 55.30 1.51 - 1.54 mm 1.51 - 1.53 mm 3.030 - 3.055 mm

3.527 - 3.535 in. 3.468 - 3.476 in. 14.62 oz 2.153 - 2.177 in. 0.0594 - 0.0606 in 0.0594 - 0.0602 in. 0.1192 - 0.1202 in.

SPECIFICATION Metric 0.009 - 0.018 mm 24.0 - 24.003 mm 70.53 - 71.03 mm Standard 0.00035 - 0.0007 in. 0.9448 - 0.9449 in. 2.78 - 2.80 in.

SPECIFICATION Standard 0.0090 - 0.0149 in. 0.0137 - 0.0236 in. 0.0059 - 0.0259 in. 0.0007 - 0.0026 in. 0.0007 - 0.0022 in. .0007 -.0091 in. 0.0579 - 0.0586 in. 0.0579 - 0.0586 in.
2006 Mitchell Repair Information Company, LLC.

0.23 - 0.38 mm 0.35 - 0.60 mm 0.15 - 0.66 mm .02 -.068 mm 0.02 - 0.058 mm .019 -.229 mm 1.472 - 1.490 mm 1.472 - 1.490 mm

2007 Dodge Pickup R3500


2007 ENGINE 5.7L - Service Information - Ram Truck

Oil Ring (Steel Rails) CONNECTING RODS DESCRIPTION Piston Pin Bore Diameter Side Clearance CRANKSHAFT DESCRIPTION Main Bearing Journal Diameter Bearing Clearance Out of Round (MAX) Taper (MAX) End Play End Play (MAX) Connecting Rod Journal Diameter Bearing Clearance Out of Round (MAX) Taper (MAX) CAMSHAFT DESCRIPTION Bearing Journal Diameter No. 1 No. 2 No. 3 No. 4 No. 5 Bearing To Journal Clearance Standard No. 1 No. 2 No. 3 No. 4 No. 5 Camshaft End Play VALVE TIMING DESCRIPTION Intake

0.447 - 0.473 mm

0.0175 - 0.0186 in.

SPECIFICATION Metric 23.955 - 23.975 mm 0.10 - 0.35 mm Standard 0.9431 - 0.9438 in. 0.003 - 0.0137 in.

SPECIFICATION Metric 64.988 - 65.012 mm 0.023 - 0.051 mm 0.005 mm 0.003 mm 0.052 - 0.282 mm 0.282 mm 53.992 - 54.008 mm 0.020 - 0.060 mm 0.005 mm 0.003 mm Standard 2.5585 - 2.5595 in. 0.0009 - 0.002 in. 0.0002 in. 0.0001 in. 0.002 - 0.011 in. 0.011 in. 2.125 - 2.126 in. 0.0007 - 0.0023 in. 0.0002 in. 0.0001 in.

SPECIFICATION Metric 58.2 mm 57.8 mm 57.4 mm 57.0 mm 43.633 mm Standard 2.29 in. 2.27 in. 2.26 in. 2.24 in. 1.72 in.

0.040 - 0.080 mm 0.050 -0.090 mm 0.040 - 0.080 mm 0.050 - 0.090 mm 0.040 - 0.080 mm .080 - 0.290mm

.0015 -.003 in. 0.0019 -.0035 in. .0015 -.003 in. 0.0019 -.0035 in. .0015 -.003 in. 0.0031 - 0.0114 in.

SPECIFICATION Opens (BTDC) 5.0


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hilario merino jueves, 14 de abril de 2011 8:50:47

2007 Dodge Pickup R3500


2007 ENGINE 5.7L - Service Information - Ram Truck

Closes (ATDC) Exhaust Opens (BTDC) Closes (ATDC) Duration Valve Overlap CYLINDER HEAD DESCRIPTION Valve Seat Angle Valve Seat Runout (MAX) Valve Seat Width (Finish) Intake Exhaust Guide Bore Diameter (Std.) HYDRAULIC TAPPETS DESCRIPTION Body Diameter Clearance (To Bore) Dry Lash VALVES DESCRIPTION Face Angle Head Diameter Intake Exhaust Length (Overall) Intake Exhaust Stem Diameter Intake Exhaust Stem - to - Guide Clearance
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255.0 236 32 269.3 37

SPECIFICATION 44.5 - 45.0 0.05 mm (0.0019 in.) 1.18 - 1.62 mm (0.0464 - 0.0637 in.) 1.48 - 1.92 mm (0.0582 - 0.0755 in.) 7.975 - 8.00 mm (0.313 - 0.314 in.)

SPECIFICATION Metric 21.387 - 21.405 mm 0.020 - 0.063 mm 3.0 mm (at the valve) Standard 0.8420 - 0.8427 in. 0.0007 - 0.0024 in. 0.1181 in.

SPECIFICATION 45.0 - 45.5 50.67 - 50.93 mm (1.99 - 2.00 in.) 39.27 - 39.53 mm (1.54 - 1.55 in.) 123.38 - 123.76 mm (4.857 - 4.872 in.) 120.475 - 120.855 mm (4.743 - 4.758 in.) 7.935 - 7.953 mm (0.312 - 0.313 in.) 7.932 - 7.950 mm (0.312 - 0.313 in.)
2006 Mitchell Repair Information Company, LLC.

2007 Dodge Pickup R3500


2007 ENGINE 5.7L - Service Information - Ram Truck

Intake Exhaust Valve Lift ( @ Zero Lash) Intake Exhaust

0.022 - 0.065 mm (0.0008 - 0.0025 in.) 0.025 - 0.065 mm (0.0009 - 0.0025 in.) 12.0 mm (0.472 in.) 11.70 mm (0.460 in.)

VALVE SPRING DESCRIPTION SPECIFICATION Spring Force (Valve Closed) Intake and Exhaust 435.0 N +/- 22.0 N @ 45 mm (97.8 lbs +/- 5.0 lbs. @ 1.771 in.) Spring Force (Valve Open) 1077.0 N +/- 48.0 N @ 32.6 mm. Intake and Exhaust ( 242.0 lbs. +/- 11 lbs. @ 1.283 in. ) Free Length (approx) 55.6 mm (2.189 in.) Number of Coils Intake and Exhaust 7.95 Wire Diameter Intake and Exhaust 4.95 x 4.1 mm (0.194 - 0.161 in.) Installed Height (Spring Seat to Bottom of Retainer) Intake and Exhaust 46.0 mm (1.81 in.) OIL PUMP DESCRIPTION Clearance Over Rotors (MAX) Outer Rotor to Pump Body Clearance (MAX) Tip Clearance Between Rotors (MAX) SPECIFICATION 0.095 mm (0.0038 in.) .235 mm (.009 in.) 0.150 mm (0.006 in.)

OIL PRESSURE SPECIFICATION SPECIFICATION At Curb Idle Speed (MIN)* 25 kPa (4 psi) @ 3000 RPM 170 - 758 kPa (25 - 110 psi) * CAUTION: If pressure is zero at curb idle, DO NOT run engine TORQUE SPECIFICATIONS DESCRIPTION Block Pipe Plugs (1/4 NPT) (3/8 NPT) Camshaft Sprocket - Bolt Camshaft Tensioner Plate - Bolts Coil to Cylinder Head Cover - Bolts
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N.m 20 27 122 28 7

Ft. Lbs. 90 -

In. Lbs. 177 240 250 62

2006 Mitchell Repair Information Company, LLC.

2007 Dodge Pickup R3500


2007 ENGINE 5.7L - Service Information - Ram Truck

Timing Chain Case Cover - Bolts Lifting Stud Connecting Rod Cap - Bolts Main Bearing Cap - Bolts M-12 Crossbolts M-8 Cylinder Head - Bolts M-12 Bolts Step 1 Step 2 Step 3 M-8 Bolts Step 1 Step 2 Cylinder Head Cover - Bolts Exhaust Manifold to Cylinder Head Flexplate to Crankshaft - Bolts Flywheel to Crankshaft - Bolts Front Insulator - Through bolt/nut Front Insulator to Support Bracket Stud Nut (4WD) Through Bolt/Nut (4WD) Front Insulator to Block - Bolts (2WD) Generator - Mounting Bolt Intake Manifold - Bolts Lifter Guide Holder Oil Pan Bolts Oil Dipstick Tube Oil Pan - Drain Plug Oil Pump - Attaching Bolts Oil Pump Pickup Tube - Bolt and Nut Rear Seal Retainer Attaching Bolts Rear Insulator to Bracket Through - Bolt (2WD) Rear Insulator to Crossmember Support Bracket - Nut (2WD) Rear Insulator to Crossmember - Nuts (4WD) Rear Insulator to Transmission - Bolts (4WD) Rear Insulator Bracket - Bolts (4WD Automatic) Rear Support Bracket to Crossmember Flange - Nuts Rear Support Plate to Transfer Case - Bolts Rocker Arm - Bolts Spark Plugs Thermostat Housing - Bolts
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28 55 40 21 15 plus 90 Turn plus 90 Turn 27 plus 90 Turn 28 -

250 -

34 54 Turn 90 20 34 8 25 95 75 95 41 102 95 55 12 12 12 34 28 28 15 68 41 68 68 68 41 41 22 28

25 40 Turn 90 15 25 70 55 70

70 220 106 105 105 250 250 132 195 250

30 75 70 40 Refer to Procedure 25 50 30 50 50 50 30 30 -

2006 Mitchell Repair Information Company, LLC.

2007 Dodge Pickup R3500


2007 ENGINE 5.7L - Service Information - Ram Truck

Throttle Body - Bolts Transfer Case to Insulator Mounting Plate - Nuts Transmission Support Bracket - Bolts (2WD) Vibration Damper - Bolt Water Pump to Timing Chain Case Cover - Bolts VALVE FACE AND VALVE SEAT ANGLE CHART DESCRIPTION SPECIFICATION SEAT WIDTH INTAKE 1.18 - 1.62 mm (0.0464 - 0.0637 in.) EXHAUST 1.48 - 1.92 mm (0.058 - 0.075 in.) FACE ANGLE (INT. AND EXT.) 45 - 451/2 SEAT ANGLE (INT. AND EXT.) 441/2 - 45 MAIN BEARING SELECTION CHART - 5.7L GRADE SIZE mm (in.) MARKING A 0.008 mm U/S (0.0004 in.) U/S B NOMINAL C 0.008 mm O/S (0.0004 in.) O/S PISTON RING SPECIFICATION CHART Ring Position Ring/Groove Side Clearance Upper Ring 0.02-0.07mm (0.0008- 0.0028 in.) Intermediate Ring 0.02-0.06 mm (0.0008-0.0023 in.) Ring Position Ring Gap Upper Ring 0.23-0.38mm (0.0090-0.0149 in.) Intermediate Ring 0.35-0.60mm (0.0137-0.0236 in.) Oil Control Ring 0.015-0.66mm (Steel Rail) (0.0059- 0.0259 in.)

12 204 68 176 28

105 50 129 -

105 250

FOR USE WITH JOURNAL SIZE 64.988-64.995 mm (2.5585- 2.5588in.) 64.996-65.004 mm (2.5588-2.5592 in.) 65.005-65.012 mm (2.5592-2.5595 in.)

Maximum Clearance 0.11mm (0.004 in.) 0.10mm (0.004 in.) Wear Limit 0.43mm (0.017 in.) 0.74mm (0.029 in.) 0.76mm (0.030 in.)

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2006 Mitchell Repair Information Company, LLC.

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