INSTALLATION MANUAL

G B
IN CONFORMITY TO EN 12453, EN 12445 SAFETY STANDARDS

:;@6; 880 SPRINT OIL-HYDRAULIC OPERATOR FOR SWINGING GATES

- RECOMMENDED GATE WIDTH 1.80 m PER LEAF
FRONT FIXING

PISTON SHAFT

GROMMET NUT TO FIX THE COVER

PISTON HEAD

OIL A15 BY AGIP PROTECTION COVER RIGHT HAND drwg. No. 1366 (PROTECTION COVER LEFT HAND drwg. No. 1365)

CYLINDER LINER

PISTON VALVE GASKET VALVE BLOCK

ONE WAY RELEASE SCREW OIL RESERVOIR TWO-WAY VALVE BLOCK

LOBE HYDRAULIC PUMP

OIL INTAKE FILTER

0.183 KW - 0.25 HP ELECTRIC MOTOR

ELECTRIC MOTOR REAR END PART

OIL RESERVOIR REAR CAP

REAR FIXING BRACKET

ELECTRIC CABLE

COMMON RED BLUE RED YELLOW/GREEN EARTH

PIC. 1
2

HINDI 880 SPRINT is an oil-hydraulic operator of new construction principles and provides an extremely versatile system for the automation of swinging gates. Fixing is by plates and bolts. One plate to the gate and one to the gate post. (Pic. 2).

M 12 SPECIAL BOLT REAR FLANGE REAR FIXING PLATE VALVE BLOCK CYLINDER HEAD SHAFT 16 CIRCLIP FIXING PIN CYLINDER LINER

RED COMMON-BLUE RED

M6 GROMMET NUT RIGHT HAND COVER FRONT FIXING PLATE CIRCLIP ELECTRIC CABLE

LEFT HAND COVER OIL RESERVOIR M12 SELF-LOCKING NUT ELECTRIC CABLE

PIC. 2

FITTING HINDI 880 SPRINT TO A DOUBLE SWINGING GATE It is recommended to keep to the instructions below to achieve perfect performance of the equipment. The operator is factory-filled with special oil which ensures the perfect performance of the arm in the most harsh weather conditions within a temperature range from 25C up to +80C (Pic. 1). HINDI 880 SPRINT is entirely made of pressure cast aluminium parts by MECCANICA FADINI. Each unit is tested individually to ensure reliability for a long time. Before installing HINDI 880 SPRINT check if the structure of the gate is adequate to take the operator and be electrically operated. A well built and smooth gate without any friction is essential to a perfectly working system. If necessary, reinforce the gate and make it as smooth as possible (specially check the hinges) by eliminating any possible friction against the gate post and pavement.

RED COMMON-BLUE RED

HINDI 880 SPRINT is designed to be fixed to the gate post by means of specially designed plates. It is essential to keep to the fixing measurements illustrated below from hinge centre to centre line of rear fixing bolt. Do not fix the front bracket until satisfied that the operator is aligned. Provide a temporary set up by means of a clamp to hold the bracket, and do the first tests. The shaft must be fully out 250 mm measured from the end part of the cylinder to the centre of the front fixing pin. (Pic. 3).

915

250

55

100

110

110
80

80

100

REAR FIXING PLATE

FRONT FIXING PLATE

55

Check alignment with a level before fixing the plates

Temporary set up for first tests

PIC. 3

GATE POST

110

CLOSED GATE

B
REAR FIXING

110

250

80 CLAMP GATE STOP FRONT FIXING BRACKET

PIC. 4
IMPORTANT: DURING THE FIRST TESTS VERIFY THE COMPLIANCE WITH MEASUREMENTS ON PAGE 5.

Fixing dimensions of the rear fixing plate as quoted in the below drawing. (Pic. 5).
CLOSED GATE GATE POST 110

GATE STOP IN CLOSE POSITION

110

90 675

IT IS IMPORTANT that the gate is open 90 and that the distances A and B are strictly as in the drawing. Gate stops both in the open and close gate positions are essential (Pic. 5-6).

D
COMPULSORY FIXED DISTANCE 55

GATE STOP IN OPEN POSITION

PIC. 5

OPEN GATE

GATE STOP

90

REINFORCEMENT PLATES FIXED BY SCREWS GATE STOP OPEN GATE POSITION

REINFORCEMENT PLATES FIXED BY SCREWS GATE STOP OPEN GATE POSITION

PIC. 6
In case the gate is made of light aluminium or wood, it is recommended to reinforce it with metal plates so that the front bracket, with its own reinforcing plate, can easily be welded to the gate or screwed up to it by 4 screws type M 8. Where brick piers are involved and the gates prehung or the gate hinges are mounted in the middle of the pier, there may be brickwork to cut out in order to allow clearance for the operator between the pier and the gate in the open position. The fixing distances are always to be referred to the centre of the gate hinge and rear lock nut and bolt pivot of the operator. See below (Pic. 7 and 8).
CENTRE OF GATE HINGE

110

1200

110 70 110 180 CUT OUT BRICK PIER TO LEAVE SUITABLE CLEARANCE

70

110 180

INDENTED GATE POST. VERTICAL SECTION VIEW

PIC. 7

PIC. 8
5

MANUAL FIRST RUN TEST. METHOD A OR B A qualified technician is recommended. (The manufacturer declines any responsability for this operation). A) The following will explain how to carry out the first manual test to make sure the operator is working properly. You need a 2 wire cable fitted with an electric plug and a 12 F capacitor. Connect the capacitor to the red wire No.2 or No.3 as shown in the drawing. Supply power to the motor through wire No. 1. The second wire is to be connected to red No.2 and then red No.3 respectively for 18 seconds. The operator will perform a complete cycle: fully out and fully in. (Pic. 9). Make sure the circuit is properly earthed through wire M. B) Temporarily connect the operator to the control panel (Pic. 16). Connect mains supply to terminals 24, 25. Connect earth wires together. Link out all N/C TERMINALS 1, 2 photocells; 6, 8 STOP separately. Set DIP switches 1 to 4 to desired operation. Set timers 7, 8, 9. With link wire touch on 3, 4 for open and 3, 5 for close. (Note: should safety contact exist 14, 15 should be linked out). VALVE A OPEN MUST BE SET AT A HIGHER PRESSURE THAN VALVE C. (Pic. 10).

ELECTRIC CABLE 1 - BLUE IN COLOUR 2 - RED IN COLOUR 3 - RED IN COLOUR M - YELLOW/GREEN

JUNCTION BOX

N ECTIO PROT R OVE C

JUNCTION BOX

M
1 2 3 3 2 1

EARTH RELEASE GATE STOP

EARTH

RELEASE

PIC. 9
230 V - 50 Hz

Please note: The OPEN pressure must be set higher than the close pressure. Turn screw A until it is visually lower than C CLOSE, otherwise the operator may loose power and fail to open. (Pic. 10).
WHEN CONTACT IS MADE WITH No. 2 THE OPERATOR OPENS THE GATE. WITH No. 3 THE OPERATOR CLOSES THE GATE.

A VALVE OPEN GREEN IN COLOUR C

VIEW FROM UNDERNEATH THE VALVES

VALVE CLOSE RED IN COLOUR PLUG

SPECIAL KEY

VALVE ASSEMBLY

RELEASE

MANUAL RELEASE TURN CLOCKWISE BY TWO COMPLETE TURNS. VIEW FROM UNDER THE VALVE ASSEMBLY (Pic. 11).

PIC. 10
6

PIC. 11

For safety reasons (anti-crush) it must be possible to stop the gates by hand pressure, which is ensured by the pressure safety valves. Once set so that an adequate amount of thrust power is achieved, they will retain their status in a stable way for very long time, thanks to their accurate engineering design. For security reasons they are incorporated under the cover to prevent misuse. (Pic.9). The model with hydraulic locking device is recommended for gates up to 1.8 m per leaf. No electric lock is necessary, the gate is held in closed position by the hydraulic locking valve. (Pic. 12). For gates wider than 1.80 m it is recommended to install the non-locking operators and fit the gates with an electric lock.

1.80 m

GATE

LEAF

1.80 m

GATE

MORE POWER

LEAF

LESS POWER
250

250

RELEASE TO ALLOW MANUAL OPERATION OF THE GATES

RELEASE

LOCKING

TO RESET FOR OPERATION AND LOCKING TURN ANTI-CLOCKWISE. AVOID OVERTIGHTENING

PIC. 12
During the first running tests adjust the pressure safety valves A OPEN and C CLOSE. These are located in the mid-section of the operator. (Pic. 10). The locking model can be recognized as it has a release tap on the side opposite to the pressure valves, underneath the operator (Pic.11). Two turns clockwise are required to release the hydraulic circuit. This operation is to be carried out by means of the supplied key. After releasing the operator, the gate can be pushed open by hand. Tighten the screw thoroughly before recycling, but avoid overtightening. The hydraulic circuit is now back to locking condition. (Pic. 11). Maximum recommended gate width: 1.8 m per leaf. Important: the open pressure must be set higher than the close pressure. Turn screw A until it is visually lower than C by two turns. This will give more required power in the open cycle (Pic. 10).

PLUG

PIC. 13
7

Now the electrical work. Connections are as per the diagram on the next page, Elpro 13 exp (Pic. 16 and 17). Once connections have been made, adjust the switches in the control box so that the sequence of operations occurs as pre-set. If any leaf delay is required, check that it occurs correctly. Set DIP switch 3 on automatic and check if the working period meets your requirements. Adjust the motor run timer 9 to give 2 seconds over run time against ground stops in both open and close positions. On semi-automatic mode, DIP-switch B No.3 OFF, one pulse opens the gates, a second pulse is needed to close the gates. (See B, pic. 16).

1 2 3 4 5
RG58 4x1mm 2 2x1mm 2
FADINI
l'apricance llo

2x1mm 2 4x1mm 2

mm 1.5 4x 2x 1m m m
2 2

230V 10 50 Hz %

4x1mm 2

4x

m 1.5

4x1.5mm2

10 15 13 14 13 12
2x 1m m
2

11

IMPORTANT: all the electrical equipment to be properly earthed

PIC. 14
If the distance from the mains output is more than 50 m, the cable section must be 2.5 mm2. DIAGRAM OF THE ELECTRICAL CONNECTIONS 1 - Aerial BIRIO A8 2 - Keyswitch PRIT 19 3 - Photocell transmitter TRIFO 11. Outside 4 - Electro-hydraulic operator HINDI 880 SPRINT 5 - Electric lock with stop catcher in closed position 6 - Photocell receiver TRIFO 11. Outside 7 - Flashing lamp MIRI 4 8 - Control box ELPRO 13 exp 9 - Plug-in radio receiver ASTRO 43/2 R 10 - 230V - 50Hz differential, magnetic thermal mains switch type 0.03A (beyond 100 m use cables with 2.5 mm ) 11 - Junction box 12 - Post with photocell transmitter TRIFO 11. Inside 13 - Gate stop in open position 14 - Radio transmitter ASTRO 43/2 TR Small 15 - Post with photocell receiver TRIFO 11. Inside

N.W.: CARRY OUT A RISK ANALYSIS IN COMPLIANCE WITH EN 12445 AND EN 12453 NORMS AND FIT ANY SAFETY DEVICE WHERE REQUIRED.

With HINDI 880 SPRINT non locking type, in case of power failure release the electric lock and push open by hand with constant smooth force.
WEATHER PROOF JUNCTION BOX FITTED WITH TERMINALS

IMPORTANT. NO SHARP BEND. SMOOTH LONG LOOP IS RECOMMENDED

PIC. 15
8

CONNECTION DIAGRAM FOR SWING GATES

RADIO CONTROL PLUG-IN CARD SUPPORT

TIMER SWITCHES
ON TO 0 THE DELAY IS OUT OF SERVICE
FUSE 630 mA

70 8
MICROPROCESSOR

LEAF DELAY TIMER CLOSE

FLASHING LAMP 630 mA FUSE

24 V OUTPUT

st 1 CHANNEL

26 27 28

+DWELL TIME
9

1 AMP. FUSE 24 V OUTPUT TERMINALS 12-13

TERMINALS FOR CONNECTIONS TO PUSH BUTTONS PULIN 3

FUSE 5 AMPS

+ MOTOR RUN TIME OPEN & CLOSE

CAPACITORS

DIP-SWITCH
ON

12,5F
ON

12,5F

1 1

2 2

3 3

4 4

5 5

6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
COMMON COMMON

1 2 3 4 5 6 7 8
Should more pairs of photocells be required than the recommended quantity, fit an auxiliary transformer outside the control box.

OFF
= PHOTOCELLS 2nd PAIR = Inside photocells N.C. contact If obstracted, they prevent the gates from opening reverse gate direction during close cycle

M1
N.C. CONTACT PHOTOCELLS COMMON OPEN SWITCH N.O. CONTACT CLOSE SWITCH N.O. CONTACT STOP SWITCH N.C. CONTACT RADIO CONTACT N.O. COMMON VOLTAGE OUTPUT ELECTRIC LOCK SUPPLY 24 V INDICATOR - 3 W max. SAFETY CONTACT N.C. 24 V OUTPUT A.C. Max permitted load: 2 pairs photocells 1 radio receiver

M2
230 V FLASHING LAMP 25 W max. 230 V SINGLE-PHASE SUPPLY VOLTAGE

ELECTRIC MOTORS SINGLE-PHASE

PEDESTRIAN MODE ONE PULSE OPENS ONE GATE LEAF ONLY

NOTE WELL: For special applications, ie. to switch on lights CCTV etc., SOLID STATE RELAYS are recommended to be used only. Standard relays would affect the micro-processor. NOTE WELL: THIS PANEL IS TESTED TO OPERATE GATES ONLY THROUGH FADINI ACCESSORIES. NO WARRANTY IS ACKNOWLEDGED BY THE MANUFACTURER IN CASE THAT OTHER ACCESSORIES ARE USED OR NON CONFORMING APPLICATIONS ARE MADE WITHOUT THE MANUFACTURERS APPROVAL.

PULSE TWICE CONSECUTIVELY TO OPEN BOTH GATE LEAFS

ALL OPERATIONS OPEN, CLOSE AND REVERSE RADIO CONTACT

LED No. 1 - It switches on when voltage is supplied

Drwg. No.

1643 P.C. BOARD

ELECTRICAL WIRING DIAGRAM OF THE ELECTRONIC PROGRAMMER

3 4 5 6

26 27 28 3

N.O.

N.C.

N.O.

OPEN CONNECTION TO THE PULIN 3 PUSH BUTTONS WITH STATUS INDICATION LEDS.

STOP

CLOSE

PIC. 16
ELECTRICAL CONNECTIONS KEYSWITCH PRIT 19
OPEN CLOSE COMMON

1 2 3 4

STOP

Once the connections have been made, do the first switching test through the control panel. Set the motor run timer so that the motor is allowed to run 4 - 5 seconds more than the gates. Set the other timers to meet the site requirements. Set DIP-switch B No. 3 to automatic (ON): on pulsing to 4 - 8 the gates must be operated as pre-set, ie. opening and only after the dwell time, closing. Adjust the times through the respective timers. (See No. 07, 08 and 09 drwg. No. 1643). With DIP-switch "B" No. 3 to semiautomatic (OFF) one pulse opens the gates, a second pulse to 5 - 9 is needed to close the gates. Any one pulse to 7 - 8 will open, close or reverse the gates independently from the operation being performed. It is recommended to carefully read the instructions in the control box to have all the functions performed correctly. The 6 LEDs on the P.C. board indicate the following: Led No. 1 It switches on when voltage is supplied Led No. 2 Photocells - Normally on. It switches off when the photocells are obstructed Led No. 3 Open - It switches on when the respective switch is activated Led No. 4 Close - It switches on when the respective switch is activated Led No. 5 Stop - Normally on. It switches off when the respective switch is activated Led No. 6 Radio - It switches on whenever a pulse is given, either from remote control, keyswitch or push buttons.

1 2 3 4 5 6 7 8 9 10 11 12 13
TERMINAL BOARD
COMMON OPEN N.O. CONTACT CLOSE N.O. CONTACT STOP N.C. CONTACT RADIO CONTACT

TERMINAL BOARD PRIT 19

PIC. 17
9

MAX. PRESSURE VALVE ADJUSTMENT A Open - Green C Close - Red

min.

max.

PLUG

250

10 12 48 320 RELEASE 260

PIC. 18
The 250 mm distance from operator end cap to front fixing centre has the purpose of obtaining a suitable clearance inside the cylinder between the piston and operator cap. This chamber is full of oil and cushions piston end strokes. (Pic. 18).
RELEASE ANTI SPECIAL KEY CLOCKWISE LOCK TURN CLOCKWISE

HINDI 880 SPRINT SPECIAL VERSION, TWO-WAY LOCKING

CYLINDER

How to release the gates that are fitted with HINDI 880 SPRINT locking in open and close gate positions, ie. two-way bidirectional locking device. Remove M6 nut and the cover. Release the valve anti-clockwise by two turns with the supplied key. Now the gates can be operated by hand. Tighten this valve to bring the operators back to locking condition (Pic. 19).

SHAFT EARTH PROTECTION COVER

PIC. 19
For non locking operator, see page 8 (Pic. 14).
COVER M6 NUT

EARTH M6 NUT RELEASE TURN CLOCKWISE VIEWED FROM UNDERSIDE SPECIAL KEY FOR MANUAL RELEASE. TWO COMPLETE TURNS ONLY

HINDI 880 SPRINT locking in open and close gate positions. No need to remove the cover. See pic. 20. Tighten this valve to bring the operators back to locking condition.

PIC. 20
1 0

NEVER CUT THE ELECTRIC WIRES

It is essential and most important that the cables E are properly removed from their terminal block inside the junction box (Pic.21). Never cut or pull the operator cable away. Also, make sure that the 230 Volt mains switch No. 2 is off. (See page 8, picture 14). - All the installation is under the complete responsability of the installation company even if only products by the manufacturing company have been used as illustrated in this manual. It is recommended that all components are installed by strictly keeping to these instructions and drawings, and most of all in compliance with the existing regulations for automatic gates and electrical installations. - The technical information and application drawings are subject to those changes which may be deemed most necessary. - All the operators are tested to the maximum power before being packaged (Pic. 22).

JUNCTION BOX

PIC. 21

HINDI 880 SPRINT TECHNICAL SPECIFICATIONS

OVERALL DIMENSIONS
50

86

240

675
86

915 965

EARTH

PIC. 22
PISTON AND HYDRAULIC PUMP Pump flow rate - P5 .............................................................1.4 l/min. Average working pressure ....................................1 MPa (10 Bars) Maximum working pressure..................................3 MPa (30 Bars) Working temperature ....................................................25C +80C Time of one out stroke..................................................................18 s Type of hydraulic oil........................................A 15 FADINI by AGIP Stroke .......................................................................................240 mm Piston diametre.........................................................................45 mm Piston shaft diametre...............................................................16 mm Max. thrust power OPENING................................................2180 N Max. pushing power CLOSING.............................................2380 N Weight complete with accessories .......................................9.5 Kg Max. gate weight......................................................................120 Kg Dimensions (length x width x height)..............................965x86x86 Protection standard ..................................................................IP 553 TWO-PHASE ELECTRIC MOTOR Power output .........................................................0.18 KW (0.25 HP) Supply voltage / Frequency .........................................230 V - 50 Hz Absorbed current ........................................................................1.2 A Absorbed power........................................................................250 W Capacitor...................................................................................12.5 F Motor rotation speed.......................................................1350 r.p.m. Intermittent service........................................................................S 3 Duty cycle ................18 sec. Open - 60 sec. Dwell - 18 sec. Close Time of one complete cycle ........................................................96 s No. of complete cycles Open - Dwell - Close ....................37/hour No. of cycles a year, 8 hours a day......................................109000
CLASS H, SINGLE-PHASE ELECTRIC MOTOR, IN AN OIL RESERVOIR. LEFT/RIGHT ROTATION. CONSTANT PUMP FLOW RATE. MOTOR, PUMP AND PISTON ALIGNED ON THE SAME AXIS. CHROME-PLATED PISTON AND PISTON ROD, FINELY POLISHED CYLINDER LINER (Pic. 1 page 2).

Best performance will only be achieved by keeping to these instructions.

1 1

46

:;@6; 880 SPRINT

CHECKING AND MAINTENANCE: To achieve an optimum performance and longer life of the equipment and in observance of the safety regulations, it is recommended that inspections and proper maintenance are made by qualified technicians to the whole installation ie. both the mechanical and electronic parts, as well as wiring. - Mechanical parts: maintenance every 6 months approx. - Electronic apparatus and safety equipment: maintenance every month. IMPORTANT WARNING NOTES - Before installing the equipment carry out a Risk Analysis and fit any required device in compliance with EN 12445 and EN 12453 Safety Norms. - It is recommended to keep to the instructions here outlined. Check the specifications on the motor sticker with your mains supply. - Dispose properly of the packaging: cardboard, nylon, polystyrene, through specializing companies. - Should the operator be removed, do not cut the electric cable. This must be properly removed from the terminal board in the junction box. - Switch off the mains switch before removing the junction box cover where the electric cable of HINDI 880 Sprint is terminated. - All the system must be earthed by using the yellow/green wire, marked by its specific symbol. - It is recommended to read the regulations, suggestions and remarks quoted in the booklet Safety norms. - Should the operator be removed for maintenance, servicing or repair, tighten the air bleeding screw to prevent oil coming out of the reservoir during transport. (Pic. 10 page 6). Meccanica Fadini recommends the control panel ELPRO 13 CEI to achieve an installation that is in conformity to the existing safety standards. The electronic programmer ELPRO 13 incorporates and can provide all the functions which are required by the most demanding applications with swinging gates. In addition to the standard features of ELPRO 13 (see page 9 pic. 16), the following requirements can be provided: stroke reversing pulse, pedestrian mode, stop in any gate position by holding down the remote control button. Among the added features and improvements of ELPRO 13, in conformity to the European safety standards, there is the mains rotary switch: it is fitted to the box cover and switches off the mains voltage whenever the cover is removed.

STICKER FITTED ON TO THE ELECTRIC MOTOR

s.n.c.

Via Mantova, 177/A - 37053 Cerea (VR) Italy - Tel. 0442 330422 r.a. - Fax 0442 331054

W VOLTS r.p.m. Nm

250 230 1350 3000

HP A Hz F

0.25 1.2 50 12.5

Degree of protection IP 553 Working pressure max. 3 MPa (30 Bars) OIL FADINI A15 BY AGIP MADE IN ITALY

N.W. With all the electro-hydraulic operators, once installed, you need to set the safety pressure valves to meet the gate pushing power/anticrush requirements. The valve OPEN must be set to get higher pressure than CLOSE. The electric cable is factory-set and must be left free. The encoding remote control, the control box (pre-progrommed to meet the most various operation requirements) and a wide range of safety accessories make the system fully automatic.

SINGLE-PHASE

13 CEI

CUT OFF MAINS SWITCH The CE mark certifies that the operator conforms to the essential requirements of the European Directive art. 10 EEC 73/23, in relation to the manufacturers declaration for the supplied items, in compliance with the body of the regulations ISO 9000 = UNI EN 29000. Automation in conformity to EN 12453, EN 12445 safety standards. EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98/37/EC DECLARATION OF CONFORMITY GENERAL WARNINGS EN 12453, EN 12445 STANDARDS CEI EN 60204-1 STANDARDS WARRANTY CERTIFICATE ON THE CUSTOMERS REQUEST

The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our TOTAL QUALITY CONTROL system which ensures constant quality standards, updated knowledge of the European Standards and compliance with their requirements, in view of an ever increasing process of improvement.

s.n.c.

Distributors box
The manufacturers reserve the right to change the products without any previous notice

AUTOMATIC GATE MANUFACTURERS

Via Mantova, 177/A - 37053 Cerea (Verona) Italy - Tel. +39 0442 330422 r.a. - Fax +39 0442 331054 - e-mail: info@fadini.net - www.fadini.net

11-2006

MOTOR 2 PHASE