FTN

MARZOLI VOUK

Nova

An automatic bobbin transport system eliminates handling and manual touching (avoiding contact with dirt as well), the need of a great number of spare bobbins and trolleys for their transportation and reduce the storage space where the bobbins can accidentally deteriorate. Also people are reduced, thus helping the efficiency of the mill and keeping the quality at a level which is not possible to reach without the great help of Draw Framesan automated system.

. Single Delivery UMTN . Single Delivery with Autoleveller UMTRN

Combing Section

. Lap Winder LW2N . Comber CM600N

Complete Spinning Systems

Technical department experience and creativity

Our people
Passion for industrial engineering and research Design, internal production, testing New technology and old traditions Quality: an absolute and total commitment.

From 150 years of history, to the future of yarn production

One of the most recognized names in the history of the textile industry, Marzoli has been producing textile machinery since 1851, and always been at the forefront of the technological developments worldwide. Marzoli manufactures the full range of machinery for the complete process of yarn production; thanks to its internal manufacturing capability the requirements of the market are easily translated into new applications.

Internal production manufacturing - High precision process

FTN
Assembly line and test mechanical parts

An automatic bobbin transport system eliminates handling and manual touching (avoiding contact with dirt as well), the need of a great number of spare bobbins and trolleys for their transportation and suppliers for higher space where Third party components topreduce the storage performances the bobbins can accidentally deteriorate. Also people are reduced, thus helping the efficiency of the mill and keeping the quality at a level which is not possible to reach without the great help of an automated system.

State-of-the-art electronic and software interface reliable, easy & friendly.

MARZOLI VOUK

Nova

LW2N
Laps Of Outstanding Quality
Modern Design Production Setup And Control By Software Operator Friendly H.M.I. (Human Modulation Interface)
Easy to operate, great reliability and low operational costs have been achieved thanks to this new electronic model. The lap winder LW2N is managed by a modern PC microprocessor:
LW2N

The high performance lap winder LW2N has been designed in order to guarantee a practical operation up to 130 m/min and a lap weight up to 28 kg.

all the production data and the working parameters are controlled and saved during the production cycle. The multi-language H.M.I. is user friendly and permits a simple use with clear diagrams, detailed monitoring pages and step-by-step troubleshooting procedures.

FTN
State-Of-The-Art Engineering Excellent Lap Count Eveness Energy Saving Solutions
3D CAD engineering
The Lap Winder LW2N has been completely redesigned with a new 3D CAD software which enabled our engineers to define higher standard and to find out innovative solutions.

2 over 3 drafting unit

High productivity and reduced sliver breakages during operation. The pressure on the top roller is individually adjustable and during the lap formation the winding speed V1 changes in order to keep constant the lap count.

V2=Constant

V1=Variable

Lap formation
The controlled pressure variation ensures a uniform batt weight and structure during the lap formation: a considerable reduction of hairiness is therefore achieved. The winding speed changes during lap build-up keeping the production at the highest possible rate. It is possible to reproduce previous production conditions and maintain same quality standard minimizing irregularities.

MARZOLI VOUK

Nova

LW2N
Lap Formation Unit With Optimum Performance Suction System With Individual Filter Box Ready To Be Connected To Spinvision Software
Lap tapering device
The lap tapering device is activated at the end of the lap formation in order to facilitate the lap change.

Power creel
The lap winder LW2N operates with two power creel, where the cans (20, 24 or 40) are positioned in a double row (up to 32 doublings). A ground contact sensor is able to properly detect breakages of the sliver and immediately stops the machine.

SPINVISION
The lap winder LW2N can be connected to Marzoli Spinvision, the supervision software based on Microsoft Windows for the remote control of the spinning machinery. Real-time production data (output) and machine status (running conditions, efficiency, alarms) are collected for further detailed analysis.

MARZOLI VOUK

Nova

LW2N

Lap transport system

A lap trolley for 4 laps is normally used to manually move the cotton laps and feed the combers.

Automatic lap transport system

Laps are automatically moved from lap winder to combers, avoiding laps manual handling and saving times during the movement.

Technical Data LW2N

650 650 2200 8000 L L1 4540 1500 6400 1550

7275

1550

4540

1500

6400

Lap weight net Lap width Lap diameter Delivery speed Drafting system Feed cans Total installed power Production Application Sliver count range Doublings Total draft Delivery batt weight

LAP WINDER LW2N up to 28 kg 267 mm. (10 1/2") 300 mm. (12") max 600 mm. variable - up to 130 m/min 2 over 3 24"x 48" 40"x 48" 13,50 kW up to 460 kg/h Cotton 1 1/16" - 2" 3,3 - 6 ktex 24, 28, 32 (cans dia. 24") 24, 28 (cans dia. 40") 1,4 - 2,3 up to 80 ktex

Dimensions
Doublings 24 32 24 28 Cans dia. 24" 40" L 4433 5633 6033 7233 L1 5980 7280 8088 9104

MARZOLI VOUK

Nova

L1

2200

CM600N
High Performance With Top Sliver Quality
Advanced Electronic Control New Pneumatic Drafting Head Production Setup And Control By Software
Marzoli has a long history in cotton comber design and manufacturing, and the new comber CM600N is the result of a massive activity of our expanded engineering department. The overall kinematics of the machine has been revised and upgraded. The mechanical speed (up to 480 nips/min) has been increased thanks to a modern mechanical upgrade of the following parts: - Frame Of The Combing Head - Nipper Unit - Driving Head - Feeding Rollers Even the CM600N grants the best fibres selection thanks to the good geometry of the combing elements. With a more effective combing the
CM600N

best quality can be obtained and consequently the production costs are reduced. In order to achieve greater improvement both in efficiency and in quality, the drafting unit (3 over 4 + 1 guidance roller) has been designed with pneumatic pressures and it is positioned directly over the sliver coiler unit. The technological parameters are set directly on the touch screen. All the programs are stored and can be recalled at any time. All the electrical components are placed into a centralised electric panel for quick check-up and maintenance. The components are from a unique supplier of outstanding quality and reliability.

New Mechanical Design Reduction Of The Maintenance Cycle Extreme Care In The Manufacturing Details
Frame of the combing head
The frame of the combing head has been completely redesigned using an advanced 3D CAD software, which permitted the simulation of the dynamic load of the mechanical parts moving during the combing process. Every single component of the frame has been studied, and the deformation which occurs during high speed operation has been widely analysed and reduced. The result is a smooth operation without vibrations and heavy shocks, also with reduced uncontrolled deformations.

Nipper unit
The kinematics has been completely redesign, in order to achieve the slowest force of impact during the closing of the jaws. The jaws are made of an aluminium magnesium alloy: the result is a light weight of less than 2 kg. Their shape has been designed for lap weight of 80 g/m, also ensuring an absolute nipper uniformity on all lap length. Finally, any uncontrolled vibrations are no longer possible. The study of the new nipper unit has been performed thanks to a special micro video camera, which recorded the basic movements and let analyse the exact flow of the fibre from the nipper unit to the detaching rollers during the combing process. The result is a full set of optimised components with higher performance.

Acceleration of the lower jaw

These diagrams show the improvement in the acceleration of the nipper unit (jaws) thanks to the new solution adopted on the machine. The solution adopted on the comber CM600N has a lower acceleration, thus permitting higher speed with lower vibration and noise level.
CM500N - Diagram of acceleration of the lower jaw Speed = 400 nips/min CM600N - Diagram of acceleration of the lower jaw Speed = 500 nips/min

MARZOLI VOUK

Nova

CM600N
Innovative Mechanical Engineering New Solutions To Boost Performance Reduction Of The Maintenance Cycle
Driving head: jaws
The force of impact of the nipper jaws has been lowered thanks to an eccentric compensator, driven by a twin gearing.

Driving head: nipper unit and detaching rollers

The nipper jaws have a shorter angular movement and are driven by a balanced eccentric gearing. The detaching rollers are driven with a twin cam (higher precision) with oscillator and differential which allows a longer overlapping (26.4 mm). Headstock with all gears in oil bath. A very important innovation in the new CM600N is the fact that with very simple mechanical settings the machine becomes suitable to process all the range of cottons for combed cotton with very good results in quality and quantity.

Feeding rollers
The feeding of the cotton can be done with backward or forward movement. The solution is new and uses a wide selection of gearings (feeding values: 4,15 - 4,60 - 5,18 - 5,92 mm/nip). The rugged profile of the feeding rollers guarantee an uniform and constant forwarding of the lap.

MARZOLI VOUK

Nova

CM600N
Excellent Neps Removal Top Components From Major Suppliers Great Attention To Small Details
Detaching rollers 2+2 sliver formation
The two bottom tempered steel detaching rollers have helical fluting. The two top detaching rollers have adjustable pneumatic pressures. The diameter is conical (bigger in the middle) so as to perform a correct nipping all along the length. In order to prevent damages on the detaching rollers, there is a proximity sensor which monitor the sliver during the condensation process: in case of error (overlapping of the sliver or fibre missing), the machine is immediately stopped. The sliver formation is done by condensing rollers. A plate in stainless steel is used for slivers guide.

Linear top comb / Self cleaning type

The shape of the top comb has been optimised, in order to guarantee a better operation during the passage of the cotton from the nipper jaws to the detaching rollers. A high removal of the short fibres and an efficient neps reduction are performed with every type of cotton, thanks to a wide variety of different comb density: 23 26 29 32 needles/cm. Self cleaning top combs are recommended for high quality: a jet of compressed air automatically cleans the top comb and eliminates the intervention of the operator. The frequency of cleaning and the duration of the air blow are determined by an electromechanical system. It has been studied a new system to program the cleaning of the combs at high speeds.

Circular half lap comb

Two types of half comb: STAEDTLER VARIO 4 sectors (90 combing angle) The sectors can be combined according to the fibre type, and the pin density between the strips depends on the desired noil % NITTO UNICOMB Clothed surface at 90, with different pin density.

MARZOLI VOUK

Nova

CM600N
Original Pneumatic Drafting Unit Over The Coiler Zone Reliable And Fast Automatic Doffing Online Quality Monitor
Pneumatic drafting unit
The comber CM600N is equipped with a 3-over-4 drafting unit + 1 guidance roller, driven by timing belt for low maintenance and noise reduction. Each top roller has an adjustable pneumatic pressure (40-80 kg). The drafting unit is positioned over the top of the coiler. The insertion of the sliver into the condensing funnel and then into the coiler are automatically managed. This unit is directly manufactured from the experience made on the draw frames UMTN.

New quality monitoring system

A quality monitoring sensor located at the delivery unit accurately controls the mass of the delivered sliver. Upon exceeding the programmed values, the comber immediately stops. A production chart is available on the screen.

Can changer
The comber CM600N is equipped with a pneumatic can changer. The rotating plate is given a surface treatment to avoid electrostatic charges and thus allowing high speed. The sliver is coiled into a rotating can (24 x 48 with castors): controlled breakage of the sliver is done when can changing takes place (automatic process). A great sliver content in the cans is ensured by the sliver compacting device. The machine can be above floor level with the delivery of the cans through a slide or sunked with the delivery of the cans at floor level.

SPINVISION
The comber CM600N can be connected to Marzoli Spinvision, the supervision software based on Microsoft Windows for the remote control of the spinning machinery. Real-time production data (output) and machine status (running conditions, efficiency, alarms) are collected for further detailed analysis.

Technical Data CM600N

1890

140 1260

1840 1980 8372 104 251 660

4130 5132

1002

737

110

1093

895

2430

120

166

736 745

CM600N COMBER Combing elements: - Circular combs - Selfcleaning top combs tips per cm Cans dimensions: - Diameter - Height Total installed power Processed fibers Lap weight Feed Noil Speed Feeding rate 90 23 - 26 - 29 - 32 24" 48" (with castors) 9 kW Cotton 1 1/16" - 2" up to 80 ktex (up to 80 g/m) Forward/Backward 8% - 25% up to 480 nips/min 4,15 - 5,92

MARZOLI VOUK

Nova

After Sales Service Global Vision, Local Service

Each customer receives localized support, by means of local agents and a knowledgeable team of technicians, trained in Marzoli and then ready to assist and counsel our customers all around the world. Experience must always be combined with Technology, and this is why we always organize training sessions, demonstrations and product tests in our Showroom and Testing Lab. Marzoli fuels its commitment through a leadership in ideas and knowledge, always combined with the passion to share them with the heart of our factory: our customers.
Technical training

Marzoli has reduced the time for spare parts delivery thanks to a strong agreement with its sub-suppliers which guarantee prompt action in the local markets. The parts which are manufactured in Marzoli are always available and ready-to-be-shipped. With our new fully automatic warehouse the customer has just to give the code number, and we will dispatch the part in a blink of an eye!
The newly built fully automatic warehouse

MARZOLI VOUK

Nova

Turn Key Projects

Marzoli gives short staple spinning customer a proposal of modern technology with wholly innovative solutions. The range of the Nova machines allows great versatility and production flexibility, improving the working process always aiming at the highest qualitative standards at the final product.

Marzoli and Vouk supply a complete and coordinate line of spinning machines. From a unique factory the best offer of integrated mills resulting from the perfect integration of the different sections.

MARZOLI VOUK

Nova

Complete Spinning Systems Short Staple Fiber Blowroom Carding Section

. . .

Carded Cotton Combed Cotton Man made Fibres and Blends

Marzoli spa Via S. Alberto, 10 25036 Palazzolo s/O Brescia - Italy Tel. +39 030 7309 1 Fax +39 030 7309 365 sales@marzoli.it

Draw Frames Combing Section

www.marzoli.it

Spinning Section

MARZOLI VOUK

Nova
Data and diagrams in this brochure are given without obligation. We reserve the right of altering and improving one or more features of our equipment previously described at any time without special notice Patents and applications in the most industrial countries

MIX COMUNICAZIONE - MI

666MPETN011E 04/08