Tube-Mac Pyplok Catal. 3

M E C H A N I C A L L Y
A T T A C H E D
F I T T I N G S
SUPPLYING TO
INDUSTRY WORLDWIDE
Table of Contents
Table of Contents
..............................................................................
Detailed Table of Contents

..............................................................................
History
..............................................................................
Introduction
..............................................................................
Fitting Selection
..............................................................................
General Characteristics & Order Information

..............................................................................
Pipe NPS
..............................................................................
OD Tube
..............................................................................
Metric Tube
..............................................................................
Swage Tooling
..............................................................................
Installation Guide
..............................................................................
Alphanumeric Part Number Index and Warranty

..............................................................................
i
ii
iii
v
vii
viii
A
B
C
D
E
F
Detailed Table of Contents

Introductory Sections
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detailed Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fitting Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Characteristics & Order Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pipe NPS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section
Coupling, 90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45 Elbow, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flange - ANSI 150#, ANSI 300# . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Male JIC 37 Flare, Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Union CPV Male, CPV Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CPV Union Assembly, End Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAE Code 61 Flange, Code 62 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAE Code 61 Tapped Flange, Code 62 Tapped Flange . . . . . . . . . . . . . . . . . . . . . . . .
SAE Code 61 Split Flange, Code 62 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reducer NPS to O.D. Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
ii
iii
v
vii
xi
A
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
OD Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section B
Coupling, 90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45 Elbow, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Male JIC 37 Flare, Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAE Code 61 Flange, Code 62 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAE Code 61 Tapped Flange, Code 62 Tapped Flange . . . . . . . . . . . . . . . . . . . . . . . .
SAE Code 61 Split Flange, Code 62 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailpiece, Gaugeline Adapter, End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Male Stub Coupling, Male Stub 90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Male Stub 45 Elbow, Male Stub Branch Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Male Stub Run Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section C
Coupling, 90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45 Elbow, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Male 37 Flare, Male BSPP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Union Male Threadpiece, Union Female Tailpiece . . . . . . . . . . . . . . . . . . . . . . . . . .
Union Assembly, Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Male BSPP Union Tailpiece, Threadpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flange DIN 2501 - PN16, PN40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ISO 6162-1 Flange, 1S0 6162-2 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ISO 6162-1 Tapped Flange, 1S0 6162-2 Tapped Flange . . . . . . . . . . . . . . . . . . . . . .
ISO 6162-1 Split Flange, 1S0 6162-2 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . .
Branch Tee - Female BSPP Thread, End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Male Stub Coupling, Male Stub 90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Male Stub 45 Elbow, Male Stub Branch Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Male Stub Run Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Swage Tooling
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section
Tooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection/Marking Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Guide
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section
Marking and Inspection Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pipe Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection of the Swage Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii
T U B E - M A C
I N D U S T R I E S
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
D
D3
D5
D6
D7
D9
E
E1
E2
E3
E4
E5
History
WHAT IS PYPLOK?
Leak-free joint in operating pressures over 9000 PSI (620 Bar). The technology to provide this seal is "elastic strain preload". A
hydraulically powered compression tool swages the fitting over the pipe or tube plastically deforming the fitting. This process forms
a 360 radial compression around the pipe forming a permanent leak free seal.
In 1968 McDonnell Aircraft in St. Louis, Mo first developed the technology to affect a 360 radial compression swage as a
replacement for threaded AN/MS tube fittings on the F-4 fighter. Threaded joints were less reliable in applications of high stresses
and loads. McDonnell Aircraft licensed a company, named at that time, Deutsch Metal Components in Gardena, California, to
manufacture the fittings for them that were used on the F-4 Fighter. As time went by, Deutsch extended the product material range,
configurations, and pressures to become the leading supplier of Mechanically Attached Fittings (MAF's) to the entire scope of
Aerospace/Defense Industry applications in the United States, Canada, Brazil, China, and Europe.
In 1978, Deutsch Metal Components expanded the aerospace tube fitting technology to patent a NPS pipe and OD tube fitting
system called PYPLOK. Originally developed for the US Navy, it expanded over the years to provide products and solutions to the
Petrochemical market as well as other industrial process plants. As an equal to or better than replacement for welding or brazing, it
found acceptance in many areas. The product line eventually expanded to include fittings to join pipe and tube up to 2"NPS and
66MM for a range of pipe schedules and tube wall thickness; in a variety of materials such as Stainless Steel (types 316, Duplex and
Super Duplex), Carbon Steel, Copper Nickel (CUNI), Copper and Aluminum. Testing and qualification to all industry standards over
the years has shown the PYPLOK System to be superior to a welded system as well as being a major cost and time savings on an
overall installed basis.
In 2004, the family owners of Deutsch Metal Components decided to sell their company to private equity investors from the United
Kingdom. The company's named was subsequently changed to Design Metal Connections. With new ownership, and being
predominantly an Aerospace/Defense tube fitting supplier, a decision was made to divest the PYPLOK Product Line and to forego
that business for which it served and concentrate on the aerospace tube fitting market.
Tube-Mac Industries Ltd., was a longtime user of PYPLOK and proponent/advocate of non-welded technology in their own right as
designers, manufacturers, and installers of a 37 flared and retain ring flanged systems for pressures up to 10,000PSI (690) and pipe
sizes to 10" NPS. Design Metal Connections offered to sell Tube-Mac the PYPLOK Product line complete with all engineering,
tooling, and manufacturing processes required to continue the manufacturing of PYPLOK in the same manner as before in order to
service all markets outside of the Aeronautics Industry. In January of 2007, the sale was completed and Tube-Mac, as an ISO
9001:2000 certified manufacturer, along with ABS, DNV, and Lloyd's certifications, began to produce and market the PYPLOK
Product line.
iii
Notes
T U B E - M A C
I N D U S T R I E S
Introduction
The installation and subsequent inspection of fittings is the most expensive part of joining and maintaining piping systems.
Regardless of the type of piping system or material, there may be numerous threaded, welded and brazed fittings. These traditional
types of fittings are costly to install as they require much labor and time.
Expensive and laborious procedures may include the following:
Obtaining of permits
Preparation time
Fit-up time
Time for welding or brazing
Need for a fire watch
Inspection of joint
Hydrostatic testing
Purging the system
Rework of joints that do not pass inspection.
The Tube-Mac PYPLOK Mechanically Attached Fitting System is the best alternative to threaded, welded, or brazed joints. The
PYPLOK system incorporates an external swaging process as a way of joining pipe ends together. The external radial swaging
process compresses the fitting onto the pipe or tube, which results in a permanent, leak-tight joint.
Some of the many advantages of using PYPLOK over traditional methods are:
There is no need to purge or flush the piping system of gas or liquid because the application of PYPLOK requires no hot
work. In other words, PYPLOK allows for a "cold system".
The time required to join the pipe ends together is significantly shorter because of the portable tools used to compress the
fitting onto the pipe.
Reduced inspection time through a go-no-go gauge, which checks for proper swaged diameter to determine satisfactory
compression of the fitting. This eliminates the need for conventional NDT requirements such as X-rays etc.
There is no need for fire watch or any special fire permit which are needed for welding or brazing, as there are no fumes or
fire hazards when using the PYPLOK application.
With all the advantages listed above, PYPLOK is certainly the most economical and efficient way of joining pipes. It dramatically
reduces costs, greatly enhances quality, significantly improves safety conditions and reliability of the completed joint.
Tube-Mac Industries manufactures PYPLOK fittings in all standard configurations. (straights, 45 & 90 elbows, adapter, tees,
reducers and flanged ends).
PYPLOK is suitable for NPS, OD, and Metric pipes for commercial, industrial, marine and offshore applications.
PYPLOK configurations permit for all permanent ends or combination of permanent and separable ends. Separable ends include
ANSI, SAE and ISO Flanged as well as JIC 37, CPV and DIN 24 fittings.
Introduction
PYPLOK SYSTEM BENEFITS
Tube-Mac PYPLOK System assists You and Your Team with Safe and cost Effective Work Practices
Most Cost Effective On-site Pipe Work Fabrication and Repairs
Reduces on-site time and labor; PYPLOK fittings are swaged on cold, hot work permits are no longer required. PYPLOK
tooling is hydraulically actuated deleting special site services.
PYPLOK system prevents the need for Gas Freeing, system Flushing, NDT, and Fire Watch; designed as a one person
operation.
Swaged fittings are verified with a "Go-No-Go" inspection gauge--much quicker than NDT.
Provides an Improved Safety Environment
The PYPLOK system, developed to reduce hot Work, is in itself a safe system since no torches, open flames or sparks are
associated with the installation or maintenance.
PYPLOK System on EVERY installation Achieves
Improved productivity; many tasks carried out in only one-shift with minimum disruption to production
Installed cost reduction of up to 80 percent.
PYPLOK System on EVERY installation Offers
High tensile AND High torque hold
Crevice Corrosion protection
Minimum pipe preparation (seals on corroded pipe)
Requires Very Little specialized skill and Training
PYPLOK system provides a range of fittings and hand-held tooling that requires a minimum of specialized skills to
install - easy and user friendly
Training is provided at no cost and takes less than 30-minutes to complete.
Fully detailed, simple to follow documentation (Installation and Preventive Maintenance Manuals including Inspection
Criteria Instructions) are provided with each purchased kit
How Much Does it Cost - Rent or Buy?
Clients have recuperated tooling and fitting cost in one system installation
Tooling can be purchased over a 12-month period - no Capital Expenditure issues
For Tooling Rental Program, please contact Tube-Mac
vi
T U B E - M A C
I N D U S T R I E S
Introduction
PYPLOK FITTING SELECTION
The selection of the proper PYPLOK fitting depends on the pressure rating of your piping system,
pipe size and types of pipe materials within the application.
Tube-Mac PYPLOK (NPS, OD, Metric)
PYPLOK fittings made of Stainless Steel, Carbon Steel and 70/30 CuNi
Used in systems with 9000 PSI (620 Bar) maximum operating pressure
For applications with temperature ratings of -65F through 450F (-54C through 232C)
Available in NPS, OD and Metric configurations
NPS fitting sizes range from 1/4" through 2" NPS
OD fitting sizes range from 1/4" through 2" OD
Metric fittings sizes range from 6mm to 66mm
N.P.S. Line Size

1/4
3/8
1/2
3/4
1
1 1/4
1 1/2
2
OD Line Size
1/4
3/8
1/2
5/8
3/4
1
1 1/4
1 1/2
2
SS Presure Rating PSI (BAR)

Safety Factor 4:1
6000 (415)
6000 (415)
5900 (407)
5800 (400)
5700 (393)
5650 (390)
5650 (390)
4800 (330)
Safety Factor 3:1

8000 (550)
8000 (550)
7900 (545)
7700 (530)
7600 (525)
7500 (515)
7500 (515)
6400 (440)

Safety Factor 4:1
7000 (480)
5800 (400)
6100 (420)
6100 (420)
6000 (415)
5800 (400)
5800 (390)
5650 (390)
4800 (330)
Safety Factor 3:1

9300 (640)
7700 (530)
8100 (560)
8100 (560)
8000 (550)
7700 (530)
7700 (530)
7500 (440)
6400 (440)
Metric Line Size

6mm
8mm
10mm
12mm
16mm
20mm
25mm
30mm
38mm
42mm
50mm
60mm
56mm
66mm

Safety Factor 4:1
6500 (450)
6200 (425)
6000 (415)
5800 (400)
5800 (400)
5650 (390)
5650 (390)
5650 (390)
5650 (390)
5650 (390)
5100 (350)
4800 (330)
4500 (310)
4130 (285)
Safety Factor 3:1

8700 (600)
8300 (570)
8000 (550)
7700 (530)
7700 (530)
7500 (515)
7500 (515)
7500 (515)
7500 (515)
7500 (515)
6800 (470)
6400 (440)
6000 (415)
5500 (380)
NOTE:
The pressure ratings shown in the above charts are for PYPLOK fittings made of Stainless Steel Type 316.
To calculate the pressure ratings for Carbon Steel fittings divide the pressure ratings show above by 1.20.
To calculate the pressure ratings for CuNi fittings divide the pressure ratings shown above by 1.54.
WARNING: The lower pressure rating of either the fitting or the pipe/tube
will limit the operating pressure of the system.
vii
Fitting Configuration Guide

Coupling
Tee
45 Elbow
90 Elbow
DM 20
Series
NPS
Pipe
001
ANSI 150# - PN16
018
Page A3
Union CPV Female
040
Page A5
SAE Code 61
Tapped Flange
095
Page A8
Page A1
ANSI 300# - PN16
019
Page A3
003
Page A6
SAE Code 62
Tapped Flange
017
055
Page A4
End Cap
085
Page A6
SAE Code 61 Split

Flange
Page A2
Reducer
Male JIC 37 Flare
CPV Union Assembly
070
Page A1
101
Page A4
004
Page A2
Union CPV Male
041
Page A5
SAE Code 61 Flange
SAE Code 62 Flange
091
092
Page A7
SAE Code 62 Split

Flange
Page A7
Reducer NPS to OD
Tube
096
Page A8
Coupling
093
Page A9
90 Elbow
094
Page A9
45 Elbow
501
Page A10
Tee
001
Page B1
003
Page B1
017
Page B2
004
Page B2
DM 60
Series
O.D.
Tube
Male JIC 37 Flare
055
Page B3
SAE Code 62
Tapped Flange
096
viii
Page B5
Reducer
101
Page B3
SAE Code 61 Split

Flange
093
Page B6
SAE Code 61 Flange
SAE Code 62 Flange
091
092
Page B4
SAE Code 62 Split

Flange
094
T U B E - M A C
Page B6
Page B4
SAE Code 61
Tapped Flange
095
Page B5
End Cap
085
Page B7
Tailpiece, Gaugeline
Adapter
050
Page B7
I N D U S T R I E S
Male Stub Coupling
005
Page B8
Fitting Configuration Guide
Male Stub 90 Elbow
Male Stub 45 Elbow
006
Page B8
Coupling, Metric
007
001
003
Page B9
90 Elbow, Metric
Male Stub Branch

Tee
008
Page B9
Male Stub Run Tee
009
Page B10
Tee, Metric
004
Page C2
45 Elbow, Metric
DM 80
Series
Metric
Reducer, Metric
101
Page C3
Union Assembly,
Metric
070
Page C6
DIN 2501 PN40
019
Page C8
ISO 6162-1 Split

Flange, Metric
093
Page C11
Page C1
Connector Male JIC

37 Flare, Metric
155
Page C4
Male BSPP
Connector, Metric
153
Page C4
017
Page C2
Union Male
Threadpiece, Metric
Union Female
Tailpiece, Metric
068
Page C5
DIN 2501 - PN16
Bulkhead Assembly,
Metric
Male BSPP Union

Tailpiece, Metric
066
Page C5
Male BSPP Union
Threadpiece, Metric
089
Page C6
ISO 6162-1 Flange,
Metric
167
Page C7
ISO 6162-2 Flange,
Metric
163
Page C7
ISO 6162-1 Tapped
Flange, Metric
091
092
Page C9
Branch Tee-Female
BSPP Thread, Metric
095
Page C10
End Cap, Metric
096
Page C10
Male Stub Coupling,
Metric
172
085
Page C12
Male Stub Run Tee,
Metric
005
Page C9
ISO 6162-2 Split

Flange, Metric
094
Page C11
Male Stub 90 Elbow,

Metric
Male Stub 45 Elbow,

Metric
006
007
Page C13
Page C1
Page C14
Page C12
Male Stub Branch

Tee, Metric
008
Page C14
009
018
Page C8
ISO 6162-2 Tapped

Flange, Metric
Page C13
Page C15
ix
DM 20 Series - NPS Pipe
General Characteristics
Compatible Pipe Material
Fitting Material:....................................K = Stainless ..............Stainless Steel, Carbon Steel
G = Carbon Steel.........Stainless Steel, Carbon Steel
B = Copper Nickel .......Copper, CuNi 70/30, CuNi 90/10
Fitting Size Range: ................................1/4" NPS to 2" NPS
Operating Temperature: ..........................-65 to 450 F (-54C to 232C)
Pressure Range: .................................... See PYPLOK Fitting Selection page vii
Standard Seal Material: ..........................Viton E (other materials available upon request)
Typical Service: ..................................... Fuel
Fuel, Turbine
Lube Oil
Catapult Hyd. Oil
Hydraulic Oil
Air, Nitrogen / Oxygen
Helium
Waste Water, Oily

Drains & Plumbing Vents
CO2 Cofferdam Inerting
Halon 1301 Distribution
Halon 1301 Actuation
Stripping Fuel
Ethylene Glycol/Water
Ordering Information
DM
20
001
04
Pipe Size (NPS)
04 = 1/4"
06 = 3/8"
08 = 1/2"
12 = 3/4"
16 = 1"
20 = 1-1/4"
24 = 1-1/2"
32 = 2"
Fitting Material
K = Stainless
G = Carbon Steel
B = Copper Nickel
Fitting Configuration
20 = NPS Pipe
Series Designation
T U B E - M A C
I N D U S T R I E S
DM 60 Series - O.D. Tube
.........................................................G = Carbon Steel.........Stainless Steel, Carbon Steel
.........................................................B = Copper Nickel .......Copper, CuNi 70/30, CuNi 90/10
Fitting Size Range: ................................1/4" O.D. to 2" O.D.
Pressure Range: .................................... See Pressure Rating Guide
Fuel, Turbine
Lube Oil
Catapult Hyd. Oil
Hydraulic Oil
Helium
Waste Water, Oily

Stripping Fuel
DM
60
001
04
Tube Size (O.D.)
04 = 1/4"
06 = 3/8"
08 = 1/2"
10 = 5/8"
12 = 3/4"
16 = 1"
20 = 1-1/4"
24 = 1-1/2"
32 = 2"
Fitting Material
K = Stainless
G = Carbon Steel
B = Copper Nickel
60 = O.D. Tube
Series Designation
xii
DM 80 Series - Metric
G = Carbon Steel.........Stainless Steel, Carbon Steel
B = Copper Nickel .......Copper, CuNi 70/30, CuNi 90/10
Fitting Size Range: ................................6mm - 66mm
Pressure Range: ....................................See PYPLOK Fitting Selection page vii
Fuel, Turbine
Lube Oil
Catapult Hyd. Oil
Hydraulic Oil
Helium
Waste Water, Oily

Stripping Fuel
DM
80
01
06
Metric (OD) - 6mm to 66mm
Fitting Material
K = Stainless
G = Carbon Steel
B = Copper Nickel
0 = Non-Reducer
1 = Reducer
80 = Metric Tube
Series Designation
T U B E - M A C
I N D U S T R I E S
Notes
T U B E - M A C
I N D U S T R I E S
Notes
T U B E - M A C
I N D U S T R I E S
Coupling, NPS

DM20001
Size
N.P.S.
PART NUMBER
A
Length
B
Dia.
C
Insertion Depth
1/4"
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
DM20001*04
DM20001*06
DM20001*08
DM20001*12
DM20001*16
DM20001*20
DM20001*24
DM20001*32
2.25
2.75
3.00
3.50
4.00
4.75
5.00
7.00
0.80
0.99
1.20
1.48
1.82
2.26
2.57
3.04
1.09
1.29
1.48
1.74
1.98
2.28
2.49
3.41
_________________________________________________________________________________________________________
90 Elbow, NPS
Size
N.P.S.
1/4"
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2
DM20003
A
B
C
PART NUMBER
Length Across Flats Insertion Depth
DM20003*04
DM20003*06
DM20003*08
DM20003*12
DM20003*16
DM20003*20
DM20003*24
DM20003*32
1.75
2.00
2.68
3.03
3.37
4.22
4.54
5.45
0.86
1.06
1.30
1.58
1.97
2.50
2.75
3.19
1.09
1.29
1.48
1.74
1.98
2.28
2.49
3.41
Note: Reducer elbows are

available consult factory.
MATERIAL CODE:
K = 316L STAINLESS STEEL
B = 70/30 CuNi
G = CARBON STEEL
ORDER EXAMPLE: DM20001G04
45 Elbow, NPS

DM20017
Size
N.P.S.
PART NUMBER
A
Length
1/4"
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2
DM20017*04
DM20017*06
DM20017*08
DM20017*12
DM20017*16
DM20017*20
DM20017*24
DM20017*32
1.75
2.00
2.68
3.03
3.37
4.22
4.54
5.45
B
C
Across Flats Insertion depth
0.86
1.06
1.30
1.58
1.97
2.50
2.75
3.19
1.09
1.29
1.48
1.74
1.98
2.28
2.49
3.41

_________________________________________________________________________________________________________
Tee, NPS
DM20004
Size
N.P.S.
PART
NUMBER
A
Length
1/4"
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
DM20004*04
DM20004*06
DM20004*08
DM20004*12
DM20004*16
DM20004*20
DM20004*24
DM20004*32
1.75
2.00
2.68
3.03
3.37
4.22
4.54
5.45
B
C
Across Flats Insertion depth
0.86
1.06
1.30
1.58
1.97
2.50
2.75
3.19
1.09
1.29
1.48
1.74
1.98
2.28
2.49
3.41
Note: Reducer tees are

available consult factory
T U B E - M A C
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
I N D U S T R I E S
Flange ANSI 150#, NPS
DM20018
Size
N.P.S.
PART
NUMBER
A
Length
B
Dia.
C
Insertion
Depth
D
Bolt
Circle
E
Dia.
F
Flange
Thickness
Bolt
Size
Flange
Rating
PSI
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
DM20018*08
DM20018*12
DM20018*16
DM20018*20
DM20018*24
DM20018*32
2.58
3.15
3.50
3.75
4.00
4.50
1.20
1.48
1.82
2.26
2.57
3.04
1.48
1.74
1.98
2.28
2.49
3.41
2.38
2.75
3.12
3.50
3.88
4.75
3.50
3.88
4.25
4.62
5.00
6.00
0.44
0.50
0.56
0.62
0.69
0.75
1/2 UNC
1/2 UNC
1/2 UNC
1/2 UNC
1/2 UNC
5/8 UNC
260
260
260
260
260
260
_______________________________________________________________________________________________________
Flange ANSI 300#, NPS
DM20019
Size
N.P.S.
PART
NUMBER
A
Length
B
Dia.
C
Insertion
Depth
D
Bolt
Circle
E
Dia.
F
Flange
Thickness
Bolt
Size
Flange
Rating
PSI
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
DM20019*08
DM20019*12
DM20019*16
DM20019*20
DM20019*24
DM20019*32
3.54
4.00
4.42
4.90
5.25
5.75
1.20
1.48
1.82
2.26
2.57
3.04
1.48
1.74
1.98
2.28
2.49
3.41
2.63
3.25
3.50
3.88
4.50
5.00
3.75
4.63
4.88
5.25
6.13
6.50
0.56
0.62
0.69
0.75
0.81
0.88
1/2 UNC
5/8 UNC
5/8 UNC
5/8 UNC
3/4 UNC
5/8 UNC
675
675
675
675
675
675
Note: 2 ANSI 300# Flange has 8 Bolts.
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Connector Male JIC 37 Flare, NPS
Size
N.P.S.
PART NUMBER
A
Length
B
Dia.
1/4"
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
DM20055*04
DM20055*06
DM20055*08
DM20055*12
DM20055*16
DM20055*20
DM20055*24
2.05
2.38
2.79
3.53
3.70
4.41
4.75
0.80
0.99
1.20
1.48
1.82
2.26
2.57
DM20055
D
C
Hex Across
Insertion Depth
Flats
1.09
0.69
1.29
0.81
1.48
1.00
1.74
1.13
1.98
1.63
2.28
1.68
2.49
2.00
JIC
Size
JIC Thread
8
10
12
16
20
24
32
3/4 - 16 UNF
7/814 UNF
1-1/1612 UNF
1-5/1612 UNF
1-5/812 UNF
1-7/812 UNF
2-1/212 UNF
_________________________________________________________________________________________________________
Reducer, NPS
DM20101
PORT PORT
1
2
PART NUMBER
A
Length
B
Dia.
C
Dia.
D
Insertion Depth
E
Insertion Depth
3/8"
1/4"
1/2"
1/4"
1/2"
3/8"
3/4"
3/8"
3/4"
1/2"
1"
1/2"
1"
3/4"
1-1/4" 3/4"
1-1/4
1
1-1/2
1
1-1/2 1-1/4
2
1-1/4
2
1-1/2
DM20101*0604
DM20101*0804
DM20101*0806
DM20101*1206
DM20101*1208
DM20101*1608
DM20101*1612
DM20101*2012
DM20101*2016
DM20101*2416
DM20101*2420
DM20101*3220
DM20101*3224
3.03
3.50
3.43
4.04
4.34
5.02
4.92
5.81
5.55
6.17
5.80
6.88
6.50
0.99
1.20
1.20
1.48
1.48
1.82
1.82
2.26
2.26
2.57
2.57
3.04
3.04
0.80
0.80
0.99
0.99
1.20
1.20
1.48
1.48
1.82
1.82
2.26
2.26
2.57
1.29
1.48
1.48
1.74
1.74
1.98
1.98
2.28
2.28
2.49
2.49
3.41
3.41
1.09
1.09
1.29
1.29
1.48
1.48
1.74
1.74
1.98
1.98
2.28
2.28
2.49
T U B E - M A C
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
I N D U S T R I E S
Union CPV Male, NPS DM20041
Size
N.P.S.
PART
NUMBER
A
Length
B
Dia.
1/4
3/8
1/2"
3/4"
1"
1-1/4"
1-1/2"
DM20041*04
DM20041*06
DM20041*08
DM20041*12
DM20041*16
DM20041*20
DM20041*24
2.27
2.45
3.16
3.44
3.89
4.30
4.73
0.80
0.99
1.20
1.47
1.82
2.26
2.57
C
Insertion
Depth
1.09
1.29
1.48
1.74
1.98
2.28
2.49
D
Hex Across
Flats
0.88
1.00
1.38
1.63
1.94
2.38
2.56
CPV
Size
CPV
Thread
8
10
12
16
20
24
32
13/16-16
1-14
1-1/4-12
1-1/2-12
1-3/4-12
2-1/8-12
2-7/8-12
Pressure
Rating PSI
(BAR)
6000 (415)
6000 (415)
5900 (407)
5500 (380)
4000 (275)
4000 (275)
3000 (210)
_________________________________________________________________________________________________________
Union CPV Female, NPS
Size
N.P.S.
PART
NUMBER
A
Length
B
Dia.
1/4
3/8
1/2"
3/4"
1"
1-1/4"
1-1/2"
DM20040*04
DM20040*06
DM20040*08
DM20040*12
DM20040*16
DM20040*20
DM20040*24
2.33
2.54
3.09
3.32
3.64
3.98
4.42
0.80
0.99
1.20
1.47
1.82
2.26
2.57
DM20040
C
Insertion
Depth
1.09
1.29
1.48
1.74
1.98
2.28
2.49
D
Hex Across
Flats
1.38
1.63
2.00
2.25
2.56
3.00
3.50
*
CPV
Size
CPV
Thread
8
10
12
16
20
24
32
13/16-16
1-14
1-1/4-12
1-1/2-12
1-3/4-12
2-1/8-12
2-7/8-12
Pressure
Rating PSI
(BAR)
6000 (415)
6000 (415)
5900 (407)
5500 (380)
4000 (275)
4000 (275)
3000 (210)
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
CPV Union Assembly, NPS DM20070
Size
N.P.S.
PART NUMBER
A
Length
B
Dia.
C
Insertion Depth
1/4"
3/8
1/2"
3/4"
1"
1-1/4"
1-1/2"
DM20070*04
DM20070*06
DM20070*08
DM20070*12
DM20070*16
DM20070*20
DM20070*24
4.59
4.99
6.26
6.76
7.54
8.29
9.14
0.80
0.99
1.20
1.48
1.82
2.26
2.57
1.09
1.29
1.48
1.74
1.98
2.28
2.49
_________________________________________________________________________________________________________
End Cap, NPS
DM20085
Size
N.P.S.
PART NUMBER
A
Length
B
Dia.
C
Insertion Depth
1/4"
3/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
DM20085*04
DM20085*06
DM20085*08
DM20085*12
DM20085*16
DM20085*20
DM20085*24
DM20085*32
1.70
2.03
2.32
2.55
2.79
3.34
3.68
4.40
0.80
0.99
1.20
1.48
1.82
2.26
2.57
3.04
1.09
1.29
1.48
1.74
1.98
2.28
2.49
3.41
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
T U B E - M A C
I N D U S T R I E S
SAE Code 61 Flange, NPS
Size
N.P.S.
PART NUMBER
A
Length
B
Dia.
1/2
3/4"
1"
1-1/4"
1-1/2"
2"
DM20091*08^
DM20091*12^
DM20091*16^
DM20091*20^
DM20091*24^
DM20091*32^
3.00
3.50
4.00
4.50
5.00
7.00
1.20
1.48
1.82
2.26
2.58
3.04
DM20091
C
Insertion
Depth
1.48
1.74
1.98
2.28
2.49
3.41
0.69
0.88
1.03
1.19
1.41
1.69
1.50
1.88
2.06
2.31
2.75
3.06
Bolt
Minimum
Grade 8
5/16 UNC
3/8 UNC
3/8 UNC
7/16 UNC
1/2 UNC
1/2 UNC
O-Ring
OR^-3-909
OR^-3-913
OR^-3-916
OR^-3-918
OR^-3-924
OR^-3-928
Pressure
Rating PSI
(bar)
5000 (350)
5000 (350)
5000 (350)
4000 (275)
3000 (210)
3000 (210)
_____________________________________________________________________________________________________________
SAE Code 62 Flange, NPS
Size
N.P.S.
PART NUMBER
A
Length
B
Dia.
1/2
3/4"
1"
1-1/4"
1-1/2"
2
DM20092*08^
DM20092*12^
DM20092*16^
DM20092*20^
DM20092*24^
DM20092*32^
3.00
3.50
4.00
4.50
5.00
7.00
1.20
1.48
1.82
2.26
2.58
3.04
Insert V to indicate Viton O-Ring
DM20092
C
Insertion
Depth
1.48
1.74
1.98
2.28
2.49
3.41
*
0.72
0.94
1.09
1.25
1.44
1.75
1.59
2.00
2.25
2.63
3.13
3.81
Bolt
Minimum
Grade 8
5/16 UNC
3/8 UNC
7/16 UNC
1/2 UNC
5/8 UNC
3/4 UNC
O-Ring
OR^-3-909
OR^-3-913
OR^-3-916
OR^-3-918
OR^-3-924
OR^-3-928
Pressure
Rating PSI
(bar)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
SAE Code 61 Tapped Flange, NPS DM20095
Size
N.P.S.
PART NUMBER
A
Length
B
Dia.
1/2
3/4"
1"
1-1/4"
1-1/2"
2"
DM20095*08^
DM20095*12^
DM20095*16^
DM20095*20^
DM20095*24^
DM20095*32^
3.00
3.50
4.00
4.50
5.00
7.00
1.20
1.48
1.82
2.26
2.58
3.04
C
Insertion
Depth
1.48
1.74
1.98
2.28
2.49
3.41
Tap
UNC-2B
O-Ring
0.69
0.88
1.03
1.19
1.41
1.69
1.50
1.88
2.06
2.31
2.75
3.06
5/16-18
3/8-16
3/8-16
7/16-14
1/2-13
1/2-13
OR^-3-909
OR^-3-913
OR^-3-916
OR^-3-918
OR^-3-924
OR^-3-928
Pressure
Rating PSI
(bar)
5000 (350)
5000 (350)
5000 (350)
4000 (275)
3000 (210)
3000 (210)
_____________________________________________________________________________________________________________
SAE Code 62 Tapped Flange, NPS DM20096
Size
N.P.S.
PART NUMBER
A
Length
B
Dia.
1/2
3/4"
1"
1-1/4"
1-1/2"
2
DM20096*08^
DM20096*12^
DM20096*16^
DM20096*20^
DM20096*24^
DM20096*32^
3.00
3.50
4.00
4.50
5.00
7.00
1.20
1.48
1.82
2.26
2.58
3.04
C
Insertion
Depth
1.48
1.74
1.98
2.28
2.49
3.41
Tap
UNC-2B
O-Ring
0.72
0.94
1.09
1.25
1.44
1.75
1.59
2.00
2.25
2.63
3.13
3.81
5/16-18
3/8-16
7/16-14
1/2-13
5/8-11
3/4-10
OR^-3-909
OR^-3-913
OR^-3-916
OR^-3-918
OR^-3-924
OR^-3-928
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
T U B E - M A C
Pressure
Rating PSI
(bar)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
I N D U S T R I E S
SAE Code 61 Split Flange, NPS DM20093
Size
N.P.S.
PART NUMBER
A
Length
B
Dia.
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
DM20093*08^
DM20093*12^
DM20093*16^
DM20093*20^
DM20093*24^
DM20093*32^
3.00
3.50
3.75
4.38
4.50
5.50
1.20
1.48
1.82
2.26
2.58
3.04
C
Insertion
Depth
1.48
1.74
1.98
2.28
2.49
3.41
0.34
0.44
0.51
0.59
0.70
0.84
1.50
1.88
2.06
2.31
2.75
3.06
Bolt
Minimum
Grade 8
5/16 UNC
3/8 UNC
3/8 UNC
7/16 UNC
1/2 UNC
1/2 UNC
O-Ring
OR^-2-210
OR^-2-214
OR^-2-219
OR^-2-222
OR^-2-225
OR^-2-228
Pressure
Rating PSI
(bar)
5000 (350)
5000 (350)
5000 (350)
4000 (275)
3000 (210)
3000 (210)
___________________________________________________________________________________________________________
SAE Code 62 Split Flange, NPS DM20094
Size
N.P.S.
PART NUMBER
A
Length
B
Dia.
1/2"
3/4"
1"
1-1/4"
1-1/2"
2
DM20094*08^
DM20094*12^
DM20094*16^
DM20094*20^
DM20094*24^
DM20094*32^
3.25
3.75
4.25
4.63
5.25
6.75
1.20
1.48
1.82
2.26
2.58
3.04
C
Insertion
Depth
1.48
1.74
1.98
2.28
2.49
3.41
*
0.36
0.47
0.55
0.63
0.72
0.88
1.59
2.00
2.25
2.63
3.13
3.81
Bolt
Minimum
Grade 8
5/16 UNC
3/8 UNC
7/16 UNC
1/2 UNC
5/8 UNC
3/4 UNC
O-Ring
OR^-2-210
OR^-2-214
OR^-2-219
OR^-2-222
OR^-2-225
OR^-2-228
Pressure
Rating PSI
(bar)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Reducer NPS to O.D. Tube DM20501
PORT PORT
1
2
1/4"
3/8"
1/4"
1/4"
PART NUMBER
A
Length
B
Dia.
C
Dia.
D
Insertion Depth
E
Insertion Depth
DM20501*0404
DM20501*0604
2.60
2.98
0.80
0.99
0.39
0.39
1.09
1.29
0.75
0.75
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
10
T U B E - M A C
I N D U S T R I E S
Notes
T U B E - M A C
I N D U S T R I E S
Notes
T U B E - M A C
I N D U S T R I E S
Coupling, OD Tube
DM60001
Size
OD
PART NUMBER
A
Length
B
Dia.
C
Insertion Depth
1/4"
3/8"
1/2"
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60001*04
DM60001*06
DM60001*08
DM60001*10
DM60001*12
DM60001*16
DM60001*20
DM60001*24
DM60001*32
1.51
1.84
2.18
2.52
2.85
3.41
3.88
4.40
5.00
0.39
0.55
0.75
0.93
1.09
1.41
1.73
2.06
2.57
0.75
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49
_________________________________________________________________________________________________________
90 Elbow, OD Tube
Size
OD
1/4"
3/8"
1/2"
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60003

A
B
C
PART NUMBER
DM60003*04
DM60003*06
DM60003*08
DM60003*10
DM60003*12
DM60003*16
DM60003*20
DM60003*24
DM60003*32
1.06
1.50
1.68
1.99
2.64
3.00
3.40
4.14
4.54
0.46
0.63
0.86
1.06
1.30
1.58
1.97
2.50
2.75
0.75
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
45 Elbow, OD Tube
Size
OD
PART NUMBER
A
Length
1/4"
3/8"
1/2"
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60017*04
DM60017*06
DM60017*08
DM60017*10
DM60017*12
DM60017*16
DM60017*20
DM60017*24
DM60017*32
1.06
1.50
1.68
1.99
2.64
3.00
3.40
4.14
4.54
DM60017
B
C
Across Flats Insertion Depth
0.46
0.63
0.86
1.06
1.30
1.58
1.97
2.51
2.75
0.75
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49

_________________________________________________________________________________________________________
Tee, OD Tube
DM60004
Size
OD
PART NUMBER
A
Length
B
Across Flats
C
Insertion Depth
1/4"
3/8"
1/2"
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60004*04
DM60004*06
DM60004*08
DM60004*10
DM60004*12
DM60004*16
DM60004*20
DM60004*24
DM60004*32
1.06
1.50
1.68
1.99
2.64
3.00
3.40
4.14
4.54
0.46
0.63
0.86
1.06
1.30
1.58
1.97
2.51
2.75
0.75
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49

T U B E - M A C
I N D U S T R I E S
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Connector Male JIC 37 Flare, OD TUBE
Size
OD
PART NUMBER
A
Length
B
Dia.
1/4"
3/8"
1/2"
5/8
3/4"
1"
1-1/4"
1-1/2"
2"
DM60055*04
DM60055*06
DM60055*08
DM60055*10
DM60055*12
DM60055*16
DM60055*20
DM60055*24
DM60055*32
2.05
2.38
2.69
2.94
3.13
3.50
4.00
4.75
4.88
0.39
0.55
0.75
0.93
1.09
1.41
1.73
2.06
2.57
DM60055
D
C
Hex Across
Insertion Depth
Flats
0.75
0.69
0.92
0.81
1.09
1.00
1.25
1.13
1.42
1.13
1.70
1.63
1.94
1.68
2.20
2.00
2.49
2.75
JIC
Size
JIC Thread
4
6
8
10
12
16
20
24
32
7/16 - 20
9/16 18
3/4 - 16
7/8 14
1-1/16 - 12
1-5/16 12
1-5/8 12
1-7/8 12
2-1/2 - 12
____________________________________________________
DM60101
Reducer, OD Tube
PORT PORT
1
2
PART NUMBER
A
Length
B
Dia.
C
Dia.
D
Insertion Depth
E
Insertion Depth
3/8
1/4
1/2
3/8
5/8
1/2
3/4
1/2
1
3/4
1-1/4
1
1-1/2 1-1/4
2
1-1/2
DM60101*0604
DM60101*0806
DM60101*1008
DM60101*1208
DM60101*1612
DM60101*2016
DM60101*2420
DM60101*3224
2.08
2.68
3.13
3.90
4.48
4.82
5.56
6.12
0.55
0.75
0.93
1.09
1.41
1.73
2.06
2.57
0.39
0.55
0.75
0.75
1.09
1.41
1.73
2.06
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49
0.75
0.92
1.09
1.09
1.42
1.70
1.94
2.20
*
MATERIAL CODE:
B = 70/30 CuNi
B
G = CARBON STEEL
SAE Code 61 Flange, OD TUBE DM60091
Size
OD
1/2
3/4"
1"
1-1/4"
1-1/2"
2"
Size
A
PART NUMBER
Flange
Length
B
Dia.
1/2
3/4"
1"
1-1/4"
1-1/2"
2"
0.75
1.09
1.41
1.73
2.06
2.57
DM60091*08^
DM60091*12^
DM60091*16^
DM60091*20^
DM60091*24^
DM60091*32^
3.00
3.50
4.00
4.75
5.00
5.89
C
Insertion
Depth
1.09
1.42
1.70
1.94
2.20
2.49
0.69
0.88
1.03
1.19
1.41
1.69
1.50
1.88
2.06
2.31
2.75
3.06
Bolt
Minimum
Grade 8
5/16 UNC
3/8 UNC
3/8 UNC
7/16 UNC
1/2 UNC
1/2 UNC
O-Ring
OR^-3-909
OR^-3-913
OR^-3-916
OR^-3-918
OR^-3-924
OR^-3-932
Pressure
Rating PSI
(bar)
5000 (350)
5000 (350)
5000 (350)
4000 (275)
3000 (210)
3000 (210)
_____________________________________________________________________________________________________________________
SAE Code 62 Flange, OD TUBE DM60092
Size
OD
Size
Flange
PART
NUMBER
A
Length
B
Dia.
1/2
3/4"
1"
1-1/4"
1-1/2"
2"
1/2
3/4"
1"
1-1/4"
1-1/2"
2"
DM60092*08^
DM60092*12^
DM60092*16^
DM60092*20^
DM60092*24^
DM60092*32^
3.00
3.50
4.00
4.75
5.00
5.89
0.75
1.09
1.41
1.73
2.06
2.57
C
Insertion
Depth
1.09
1.42
1.70
1.94
2.20
2.49
Bolt Minimum
Grade 8
O-Ring
0.72
0.94
1.09
1.25
1.44
1.75
1.59
2.00
2.25
2.63
3.13
3.81
5/16 UNC
3/8 UNC
7/16 UNC
1/2 UNC
5/8 UNC
3/4 UNC
OR^-3-909
OR^-3-913
OR^-3-916
OR^-3-918
OR^-3-924
OR^-3-932
Pressure
Rating PSI
(bar)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
T U B E - M A C
I N D U S T R I E S
SAE Code 61 Tapped Flange, OD TUBE DM60095
Size
OD
Size
Flange
PART
NUMBER
A
Length
B
Dia.
1/2
3/4"
1"
1-1/4"
1-1/2"
2"
1/2
3/4"
1"
1-1/4"
1-1/2"
2"
DM60095*08^
DM60095*12^
DM60095*16^
DM60095*20^
DM60095*24^
DM60095*32^
3.00
3.50
4.00
4.75
5.00
5.89
0.75
1.09
1.41
1.73
2.06
2.57
C
Insertion
Depth
1.09
1.42
1.70
1.94
2.20
2.49
Tap
UNC-2B
O-Ring
0.69
0.88
1.03
1.19
1.41
1.69
1.50
1.88
2.06
2.31
2.75
3.06
5/16-18
3/8-16
3/8-16
7/16-14
1/2-13
1/2-13
OR^-3-909
OR^-3-913
OR^-3-916
OR^-3-918
OR^-3-924
OR^-3-932
Pressure
Rating PSI
(bar)
5000 (350)
5000 (350)
5000 (350)
4000 (275)
3000 (210)
3000 (210)
_____________________________________________________________________________________________________________________
SAE Code 62 Tapped Flange, OD TUBE DM60096
Size
OD
Size
Flange
PART
NUMBER
A
Length
B
Dia.
1/2
3/4"
1"
1-1/4"
1-1/2"
2"
1/2
3/4"
1"
1-1/4"
1-1/2"
2"
DM60096*08^
DM60096*12^
DM60096*16^
DM60096*20^
DM60096*24^
DM60096*32^
3.00
3.50
4.00
4.75
5.00
5.89
0.75
1.09
1.41
1.73
2.06
2.57
C
Insertion
Depth
1.09
1.42
1.70
1.94
2.20
2.49
Tap
UNC-2B
O-Ring
0.72
0.94
1.09
1.25
1.44
1.75
1.59
2.00
2.25
2.63
3.13
3.81
5/16-18
3/8-16
7/16-14
1/2-13
5/8-11
3/4-10
OR^-3-909
OR^-3-913
OR^-3-916
OR^-3-918
OR^-3-924
OR^-3-932
Pressure
Rating PSI
(bar)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
SAE Code 61 Split Flange, OD Tube
Size
OD
Size
Flange
PART
NUMBER
A
Length
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60093*08^
DM60093*12^
DM60093*16^
DM60093*20^
DM60093*24^
DM60093*32^
2.25
2.75
3.00
4.00
5.00
5.00
C
B
Insertion
Dia.
Depth
0.75
1.09
1.09
1.42
1.41
1.70
1.73
1.94
2.06
2.20
2.57
2.49
DM60093
0.34
0.44
0.51
0.59
0.70
0.84
1.50
1.88
2.06
2.31
2.75
3.06
Bolt
Minimum
Grade 8
5/16 UNC
3/8 UNC
3/8 UNC
7/16 UNC
1/2 UNC
1/2 UNC
O-Ring
OR^2-210
OR^2-214
OR^2-219
OR^2-222
OR^2-225
OR^2-232
Pressure
Rating PSI
(bar)
5000 (350)
5000 (350)
5000 (350)
4000 (275)
3000 (210)
3000 (210)
___________________________________________________________________________________________________________________
SAE Code 62 Split Flange, OD Tube
Size
OD
Size
Flange
PART
NUMBER
A
Length
B
Dia.
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60094*08^
DM60094*12^
DM60094*16^
DM60094*20^
DM60094*24^
DM60094*32^
2.25
2.75
3.00
4.00
5.00
5.88
0.75
1.09
1.41
1.73
2.06
2.57
C
Insertion
Depth
1.09
1.42
1.70
1.94
2.20
2.49
DM60094
Bolt Minimum
Grade 8
O-Ring
0.36
0.47
0.55
0.63
0.72
0.88
1.59
2.00
2.25
2.63
3.13
3.81
5/16 UNC
3/8 UNC
7/16 UNC
1/2 UNC
5/8 UNC
3/4 UNC
OR^2-210
OR^2-214
OR^2-219
OR^2-222
OR^2-225
OR^2-232
Pressure
Rating PSI
(bar)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
6000 (420)
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
T U B E - M A C
I N D U S T R I E S
Tailpiece, Gaugeline Adapter, OD Tube
Size
OD
PART NUMBER
A
Length
B
Dia.
1/4"
DM60050*04
1.42
0.39
C
Insertion
Depth
0.75
DM60050
D
Hex Across
Flats
0.69
Thread
9/16 -18 UNF-3B
____________________________________________________
DM60085
End Cap, OD Tube
Size
OD
PART NUMBER
A
Length
B
Dia.
C
Insertion Depth
1/4"
3/8"
1/2"
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60085*04
DM60085*06
DM60085*08
DM60085*10
DM60085*12
DM60085*16
DM60085*20
DM60085*24
DM60085*32
1.13
1.38
1.64
1.89
2.13
2.55
2.91
3.30
3.68
0.39
0.55
0.83
0.93
1.21
1.47
1.79
2.00
2.57
0.75
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Male Stub Coupling, OD Tube
DM60005
Size
OD
PART NUMBER
A
Length
B
Dia.
C
Insertion Depth
W
Wall
1/4"
3/8"
1/2"
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60005*04
DM60005*06
DM60005*08
DM60005*10
DM60005*12
DM60005*16
DM60005*20
DM60005*24
DM60005*32
1.51
1.84
2.18
2.52
2.85
3.41
3.88
4.40
5.00
0.39
0.55
0.75
0.93
1.09
1.41
1.73
2.06
2.57
0.75
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49
0.065
0.065
0.083
0.095
0.109
0.120
0.180
0.220
0.220
_________________________________________________________________________________________________________
Male Stub 90 Elbow, OD Tube
Size
OD
PART NUMBER
1/4"
3/8"
1/2"
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60006*04
DM60006*06
DM60006*08
DM60006*10
DM60006*12
DM60006*16
DM60006*20
DM60006*24
DM60006*32
DM60006
A
B
C
1.06
1.50
1.68
1.99
2.64
3.00
3.40
4.14
4.54
0.46
0.63
0.86
1.06
1.30
1.58
1.97
2.50
2.75
T U B E - M A C
0.75
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49
W
Wall
0.065
0.065
0.083
0.095
0.109
0.120
0.180
0.220
0.220

I N D U S T R I E S
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Male Stub 45 Elbow, OD Tube
Size
OD
PART NUMBER
A
Length
1/4"
3/8"
1/2"
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60007*04
DM60007*06
DM60007*08
DM60007*10
DM60007*12
DM60007*16
DM60007*20
DM60007*24
DM60007*32
1.06
1.50
1.68
1.99
2.64
3.00
3.40
4.14
4.54
DM60007
B
C
Across Flats Insertion Depth
0.46
0.63
0.86
1.06
1.30
1.58
1.97
2.51
2.75
0.75
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49
W
Wall
0.065
0.065
0.083
0.095
0.109
0.120
0.180
0.220
0.220
Note: Reducer elbows

are available consult
factory.
_________________________________________________________________________________________________________
Male Stub Branch Tee, OD Tube
DM60008
Size
OD
PART NUMBER
A
Length
B
Across Flats
C
Insertion Depth
W
Wall
1/4"
3/8"
1/2"
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60008*04
DM60008*06
DM60008*08
DM60008*10
DM60008*12
DM60008*16
DM60008*20
DM60008*24
DM60008*32
1.06
1.50
1.68
1.99
2.64
3.00
3.40
4.14
4.54
0.46
0.63
0.86
1.06
1.30
1.58
1.97
2.51
2.75
0.75
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49
0.065
0.065
0.083
0.095
0.109
0.120
0.180
0.220
0.220

MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Male Stub Run Tee, OD Tube
DM60009
Size
OD
PART NUMBER
A
Length
B
Across Flats
C
Insertion Depth
W
Wall
1/4"
3/8"
1/2"
5/8"
3/4"
1"
1-1/4"
1-1/2"
2"
DM60009*04
DM60009*06
DM60009*08
DM60009*10
DM60009*12
DM60009*16
DM60009*20
DM60009*24
DM60009*32
1.06
1.50
1.68
1.99
2.64
3.00
3.40
4.14
4.54
0.46
0.63
0.86
1.06
1.30
1.58
1.97
2.51
2.75
0.75
0.92
1.09
1.25
1.42
1.70
1.94
2.20
2.49
0.065
0.065
0.083
0.095
0.109
0.120
0.180
0.220
0.220
10
T U B E - M A C
I N D U S T R I E S

MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Notes
T U B E - M A C
I N D U S T R I E S
Notes
T U B E - M A C
I N D U S T R I E S
Coupling, Metric
DM80001
Size
O.D.(mm)
PART NUMBER
A
Length (mm)
B
Dia. (mm)
C
Insertion Depth (mm)
6
8
10
12
16
20
25
30
38
42
50
60
56
66
DM80001*06
DM80001*08
DM80001*10
DM80001*12
DM80001*16
DM80001*20
DM80001*25
DM80001*30
DM80001*38
DM80001*42
DM80001*50
DM80001*60
DM80001*56
DM80001*66
36
42
48
54
64
71
84
94
110
120.6
130.0
177.8
152.4
177.8
9.8
12.2
15.1
18.6
23.7
28.8
35.3
41.8
52.1
57.4
65.1
77.2
72.9
86.4
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6
73.9
86.6
_________________________________________________________________________________________________________
90 Elbow, Metric DM80003
Size
O.D.(mm)
PART NUMBER
6
8
10
12
16
20
25
30
38
42
50
60
DM80003*06
DM80003*08
DM80003*10
DM80003*12
DM80003*16
DM80003*20
DM80003*25
DM80003*30
DM80003*38
DM80003*42
DM80003*50
DM80003*60
A
B
C
Length (mm) Across Flats Insertion Depth (mm)
28
33
38
43
52
62
72
82
96
107
115
138
11.8
14.0
17.9
21.9
26.3
31.9
40.0
44.5
55.6
63.5
69.9
81.0
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6

available consult
factory.
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
45 Elbow, Metric DM80017
SIZE
O.D.(mm)
PART
NUMBER
A
Length (mm)
6
8
10
12
16
20
25
30
38
42
50
60
DM80017*06
DM80017*08
DM80017*10
DM80017*12
DM80017*16
DM80017*20
DM80017*25
DM80017*30
DM80017*38
DM80017*42
DM80017*50
DM80017*60
28
33
38
43
52
62
72
82
96
107
115
138
B
C
Across Flats Insertion Depth (mm)
11.8
14.0
17.9
21.9
26.3
31.9
40.0
44.5
55.6
63.5
69.9
81.0
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6

_________________________________________________________________________________________________________
Tee, Metric
DM80004
SIZE
O.D.(mm)
PART
NUMBER
6
8
10
12
16
20
25
30
38
42
50
60
DM80004*06
DM80004*08
DM80004*10
DM80004*12
DM80004*16
DM80004*20
DM80004*25
DM80004*30
DM80004*38
DM80004*42
DM80004*50
DM80004*60
A
B
Length (mm) Across Flats
28
33
38
43
52
62
72
82
96
107
115
138
11.8
14.0
17.9
21.9
26.3
31.9
40.0
44.5
55.6
63.5
69.9
81.0
C
Insertion Depth
(mm)
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6
T U B E - M A C
I N D U S T R I E S

MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Reducer, Metric
DM80101
PORT PORT
A
PART NUMBER
1
2
Length (mm)
8
10
10
12
12
16
16
20
20
25
25
30
30
38
38
42
42
50
50
60
60
6
6
8
8
10
10
12
12
16
16
20
20
25
25
30
30
38
38
42
42
50
DM80101*0806
DM80101*1006
DM80101*1008
DM80101*1208
DM80101*1210
DM80101*1610
DM80101*1612
DM80101*2012
DM80101*2016
DM80101*2516
DM80101*2520
DM80101*3020
DM80101*3025
DM80101*3825
DM80101*3830
DM80101*4230
DM80101*4238
DM80101*5038
DM80101*5042
DM80101*6042
DM80101*6050
48
51
49
54
55
64
64
73
72
84
83
95
94
113
111
135
133
145
148
170
177
B
Dia. (mm)
12.2
15.1
15.1
18.6
18.6
23.7
23.7
28.8
28.8
35.3
35.3
41.8
41.8
52.1
52.1
57.4
57.4
65.1
65.1
77.2
77.2
C
D
E
Dia.(mm) Insertion Depth (mm) Insertion Depth (mm)
9.8
9.8
12.2
12.2
15.1
15.1
18.6
18.6
23.7
23.7
28.8
28.8
35.3
35.3
41.8
41.1
52.1
52.1
57.4
57.4
65.1
23.0
25.0
25.0
27.0
27.0
31.5
31.5
35.5
35.5
41.0
41.0
46.0
46.0
54.5
54.5
57.9
57.9
65.0
65.0
86.6
86.6
21.0
21.0
23.0
23.0
25.0
25.0
27.0
27.0
31.5
31.5
35.5
35.5
41.0
41.0
46.0
46.0
54.5
54.5
57.9
57.9
65.0
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Connector Male JIC 37 Flare, Metric
Size
PART NUMBER
OD (mm)
6
8
10
12
16
20
25
30
38
42
DM80055*06
DM80055*08
DM80055*10
DM80055*12
DM80055*16
DM80055*20
DM80055*25
DM80055*30
DM80055*38
DM80055*42
A
Length (mm)
B
Dia. (mm)
41
44
48
53
59
67
74
82
96
116
9.8
12.2
15.1
18.6
23.7
28.8
35.3
41.8
52.1
57.4
DM80055
C
D
Insertion Hex Across
Depth (mm) Flats (mm)
21.0
19
23.0
19
25.0
22
27.0
22
31.5
27
35.5
32
41.0
41
46.0
50
54.5
55
57.9
70
JIC
Size
JIC Thread
4
5
6
8
10
12
16
20
24
24
7/16 20 UNF
1/2 20 UNF
9/16 18 UNF
3/4 - 16 UNF
7/814 UNF
1-1/1612 UNF
1-5/1612 UNF
1-5/812 UNF
1-7/812 UNF
1-7/812 UNF
___________________________________________________________________________________________________________________
Male BSPP Connector, Metric
Size
OD (mm)
PART
NUMBER
6
8
10
12
16
20
25
30
38
42
DM80153*0604
DM80153*0804
DM80153*1006
DM80153*1206
DM80153*1608
DM80153*2012
DM80153*2516
DM80153*3020
DM80153*3824
DM80153*4232
A
B
Length (mm) Dia. (mm)
42
45
51
55
60
65
75
83
94
109
9.8
12.2
15.1
18.6
23.7
28.8
35.3
41.8
52.1
57.4
DM80153
C
D
E
ISO 1179-2
Thread Rating
Insertion Hex Across Thread
BSPP
BAR
Depth (mm) Flats (mm) Length
Thread
21.0
19
12
G 1/4
800
23.0
19
12
G 1/4
800
25.0
22
12
G 3/8
800
27.0
22
12
G 3/8
630
31.5
27
14
G 1/2
630
35.5
32
16
G 3/4
400
41.0
41
18
G1
400
46.0
50
20
G 1-1/4
400
54.5
55
22
G 1-1/2
400
70
57.9
22
G 1-1/2 250 (L Series)
T U B E - M A C
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
I N D U S T R I E S
Union Male Threadpiece, Metric DM80066
Size
A
PART NUMBER
O.D. (mm)
Length (mm)
6
8
10
12
16
20
25
30
38
42
DM80066*06
DM80066*08
DM80066*10
DM80066*12
DM80066*16
DM80066*20
DM80066*25
DM80066*30
DM80066*38
DM80066*42
41
46
49
54
62
71
80
88
100
90
B
Dia. (mm)
9.8
12.2
15.1
18.6
23.7
28.8
35.3
41.8
52.1
57.4
C
Insertion
Depth (mm)
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
D
Hex (mm)
DIN 3853/ISO 8434

S Series Thread
14
17
19
22
27
32
41
46
55
55
S6 M14x1.5
S8 M16x1.5
S10 M18x1.5
S12 M20x1.5
S16 M24x1.5
S20 M30x2.0
S25 M36x2.0
S30 M42x2.0
S38 M52x2.0
L42 M52x2.0
Thread
Rating
bar
800
800
800
630
630
400
400
400
400
250
_________________________________________________________________________________________________________
Union Female Tailpiece, Metric DM80068
Size
O.D. (mm)
A
PART NUMBER
Length (mm)
B
Dia. (mm)
C
D
Insertion
Hex Nut
Depth
(mm)
DIN 3853/ISO 8434

S Series Thread
Thread
Rating
bar
S6 M14x1.5
S8 M16x1.5
S10 M18x1.5
S12 M20x1.5
S16 M24x1.5
S20 M30x2.0
S25 M36x2.0
S30 M42x2.0
S38 M52x2.0
L42 M52x2.0
800
800
800
630
630
400
400
400
400
250
(mm)
6
8
10
12
16
20
25
30
38
42
DM80068*06
DM80068*08
DM80068*10
DM80068*12
DM80068*16
DM80068*20
DM80068*25
DM80068*30
DM80068*38
DM80068*42
45
50
55
60
70
80
95
105
120
100
9.8
12.2
15.1
18.6
23.7
28.8
35.3
41.8
52.1
57.4
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
17
19
22
24
30
36
46
50
60
60
*
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Union Assembly, Metric DM80070
SIZE
O.D.(mm)
PART
NUMBER
A
Length (mm)
6
8
10
12
16
20
25
30
38
42
DM80070*06
DM80070*08
DM80070*10
DM80070*12
DM80070*16
DM80070*20
DM80070*25
DM80070*30
DM80070*38
DM80070*42
86
96
104
114
132
151
175
193
220
190
C
B
Insertion Depth
Dia. (mm)
(mm)
9.8
12.2
15.1
18.6
23.7
28.8
35.3
41.8
52.1
57.4
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
_________________________________________________________________________________________________________
Bulkhead Assembly, Metric DM80089
Size
O.D.(mm)
PART
NUMBER
A
Length Ref.
(mm)
B
Dia. (mm)
C
Dia (mm)
D
Length
(mm)
6
8
10
12
16
20
25
30
38
42
DM80089*06
DM80089*08
DM80089*10
DM80089*12
DM80089*16
DM80089*20
DM80089*25
DM80089*30
DM80089*38
DM80089*42
154
164
172
182
217
238
272
296
331
272
9.8
12.2
15.1
18.6
23.7
28.8
35.3
41.8
52.1
57.4
20
22
25
28
35
38
45
50
60
60
40
40
40
40
40
40
40
40
40
40
T U B E - M A C
I N D U S T R I E S
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Male BSPP Union Tailpiece, Metric
SIZE
A
PART NUMBER
O.D.(mm)
Length (mm)
6
8
10
12
16
20
25
30
38
42
DM80167*0604
DM80167*0804
DM80167*1006
DM80167*1206
DM80167*1608
DM80167*2012
DM80167*2516
DM80167*3020
DM80167*3824
DM80167*4224
45
50
55
60
70
80
95
105
120
100
DM80167
B
Thread
Length
C
Hex
(mm)
12
12
12
12
14
16
18
20
22
22
19
19
22
22
27
32
41
50
55
55
Hex Nut ISO 1179-2

Thread Rating
BSPP
Across
BAR
Flats
Thread
Male BSPP Union Threadpiece, Metric
17
19
22
24
30
36
46
50
60
60
G 1/4
G 1/4
G 3/8
G 3/8
G 1/2
G 3/4
G1
G 1-1/4
G 1-1/2
G 1-1/2
800
800
800
630
630
400
400
400
400
250 (L Series)
DM80163
*
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Size
PART NUMBER
O.D. (mm)
6
8
10
12
16
20
25
30
38
42
DM80163*06
DM80163*08
DM80163*10
DM80163*12
DM80163*16
DM80163*20
DM80163*25
DM80163*30
DM80163*38
DM80163*42
A
Length
(mm)
B
Thread
Length
32.0
34.0
34.5
36.5
41.0
47.0
53.0
57.0
64.0
52.0
12
12
12
12
14
16
18
20
22
22
C
ISO 1179-2 Thread Rating
Hex (mm) BSPP Thread
BAR
19
19
22
22
27
32
41
50
55
55
G 1/4
G 1/4
G 3/8
G 3/8
G 1/2
G 3/4
G1
G 1-1/4
G 1-1/2
G 1-1/2
800
800
800
630
630
400
400
400
400
250 (L Series)
Flange DIN 2501 PN16
DN
Size
15
20
25
32
40
50
Size
OD
(mm)
20
25
30
38
50
60
PART
NUMBER
A
Length
DM80018*20
DM80018*25
DM80018*30
DM80018*38
DM80018*50
DM80018*60
90
95
102
114
128
142
(mm)
DM80018
C
Insertion
Depth (mm)
35.5
41.0
46.0
54.5
65.0
86.6
B
Dia. (mm)
28.8
35.3
41.8
52.1
65.1
77.2
D
Bolt Circle
(mm)
65
75
85
100
110
125
(mm)
Flange
Thickness
Bolt
Size
95
105
115
140
150
165
14
16
16
16
16
18
M12
M12
M12
M16
M16
M16
Flange
Rating
Bar
16
16
16
16
16
16
_____________________________________________________________________________________________________________
Flange DIN 2501 PN40
DN
Size
15
20
25
32
40
50
Size
OD
(mm)
PART
NUMBER
20
25
30
38
50
60
DM80019*20
DM80019*25
DM80019*30
DM80019*38
DM80019*50
DM80018*60
DM80019
C
A
B
Insertion
Length (mm) Dia. (mm) Depth
(mm)
90
95
102
114
128
142
28.8
35.3
41.8
52.1
65.1
77.2
*
T U B E - M A C
65
75
85
100
110
125
(mm)
Flange
Thickness
Bolt
Size
Flange
Rating
Bar
95
105
115
140
150
165
16
18
18
18
18
20
M12
M12
M12
M16
M16
M16
40
40
40
40
40
40
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
35.5
41.0
46.0
54.5
65.0
86.6
D
Bolt Circle
(mm)
I N D U S T R I E S
ISO 6162-1 Flange, Metric
DM80091
Size
OD (mm)
Size
Flange
PART
NUMBER
A
Length
B
Dia.
(mm)
(mm)
20
25
30
38
42
50
60
1/2
3/4"
1"
1-1/4"
1-1/4"
1-1/2"
2"
DM80091*20^
DM80091*25^
DM80091*30^
DM80091*38^
DM80091*42^
DM80091*50^
DM80091*60^
46
54
63
71
71
82
92
28.8
35.3
41.8
52.1
57.4
65.1
77.2
C
Insertion
Depth (mm)
35.5
41.0
46.0
54.5
57.9
65.0
86.6
(mm)
(mm)
17.5
22.4
26.2
30.2
30.2
35.8
42.9
38.1
47.8
52.3
58.7
58.7
69.9
77.7
Bolt
Minimum
Grade 8
M8
M10
M10
M10
M10
M12
M12
O-Ring
Flange
Rating Bar
OR^-2-210
OR^-2-214
OR^-2-219
OR^-2-222
OR^-2-222
OR^-2-225
OR^-2-228
350
350
350
275
275
210
210
_________________________________________________________________________________________________________________
ISO 6162-2 Flange, Metric
DM80092
Size
OD (mm)
Size
Flange
PART
NUMBER
A
Length
B
Dia.
(mm)
(mm)
20
25
30
38
42
50
60
1/2
3/4"
1"
1-1/4"
1-1/4"
1-1/2"
2
DM80092*20^
DM80092*25^
DM80092*30^
DM80092*38^
DM80092*42^
DM80092*50^
DM80092*60^
46
54
63
71
71
82
92
28.8
35.3
41.8
52.1
57.4
65.1
77.2
C
Insertion
Depth mm)
35.5
41.0
46.0
54.5
57.9
65.0
86.6
(mm)
(mm)
18.3
23.9
27.7
31.8
31.8
36.6
44.6
40.4
50.8
57.2
66.8
66.8
79.5
96.8
Bolt
Minimum
Grade 8
M8
M10
M12
M12
M12
M16
M20
O-Ring
Flange
Rating Bar
OR^-2-210
OR^-2-214
OR^-2-219
OR^-2-222
OR^-2-222
OR^-2-225
OR^-2-228
420
420
420
420
420
420
420
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
ISO 6162-1 Tapped Flange, Metric DM80095
Size
OD (mm)
Size
Flange
PART
NUMBER
A
Length
B
Dia.
(mm)
(mm)
20
25
30
38
42
50
60
1/2
3/4"
1"
1-1/4"
1-1/4"
1-1/2"
2"
DM80095*20^
DM80095*25^
DM80095*30^
DM80095*38^
DM80095*42^
DM80095*50^
DM80095*60^
46
54
63
71
71
82
92
28.8
35.3
41.8
52.1
57.4
65.1
77.2
C
Insertion
Depth (mm)
35.5
41.0
46.0
54.5
57.9
65.0
86.6
(mm)
(mm)
17.5
22.4
26.2
30.2
30.2
35.8
42.9
38.1
47.8
52.3
58.7
58.7
69.9
77.7
Bolt
Minimum
Grade 8
M8
M10
M10
M10
M10
M12
M12
O-Ring
Flange
Rating Bar
OR^-2-210
OR^-2-214
OR^-2-219
OR^-2-222
OR^-2-222
OR^-2-225
OR^-2-228
350
350
350
275
275
210
210
___________________________________________________________________________________________________________
ISO 6162-2 Tapped Flange, Metric DM80096
Size
OD (mm)
Size
Flange
PART
NUMBER
A
Length
B
Dia.
(mm)
(mm)
20
25
30
38
42
50
60
1/2
3/4"
1"
1-1/4"
1-1/4"
1-1/2"
2
DM80096*20^
DM80096*25^
DM80096*30^
DM80096*38^
DM80096*42^
DM80096*50^
DM80096*60^
46
54
63
71
71
82
92
28.8
35.3
41.8
52.1
57.4
65.1
77.2
C
Insertion
Depth mm)
35.5
41.0
46.0
54.5
57.9
65.0
86.6
(mm)
(mm)
18.3
23.9
27.7
31.8
31.8
36.6
44.6
40.4
50.8
57.2
66.8
66.8
79.5
96.8
Bolt
Minimum
Grade 8
M8
M10
M12
M12
M12
M16
M20
T U B E - M A C
Flange
Rating Bar
OR^-2-210
OR^-2-214
OR^-2-219
OR^-2-222
OR^-2-222
OR^-2-225
OR^-2-228
420
420
420
420
420
420
420
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
10
O-Ring
I N D U S T R I E S
ISO 6162-1 Split Flange, Metric
Size
OD (mm)
Size
Flange
PART
NUMBER
A
Length
B
Dia.
(mm)
(mm)
20
25
30
38
42
50
60
1/2
3/4"
1"
1-1/4"
1-1/4"
1-1/2"
2"
DM80093*20^
DM80093*25^
DM80093*30^
DM80093*38^
DM80093*42^
DM80093*50^
DM80093*60^
46
54
63
71
71
82
92
28.8
35.3
41.8
52.1
57.4
65.1
77.2
DM80093
C
Insertion
Depth (mm)
35.5
41.0
46.0
54.5
57.9
65.0
86.6
(mm)
(mm)
8.6
11.2
13.0
15.0
15.0
17.8
21.3
38.1
47.8
52.3
58.7
58.7
69.9
77.7
Bolt
Minimum
Grade 8
M8
M10
M10
M10
M10
M12
M12
O-Ring
Flange
Rating Bar
OR^-2-210
OR^-2-214
OR^-2-219
OR^-2-222
OR^-2-222
OR^-2-225
OR^-2-228
350
350
350
275
275
210
210
_________________________________________________________________________________________________________________
ISO 6162-2 Split Flange, Metric
Size
OD (mm)
Size
Flange
PART
NUMBER
A
Length
B
Dia.
(mm)
(mm)
20
25
30
38
42
50
60
1/2
3/4"
1"
1-1/4"
1-1/4"
1-1/2"
2
DM80094*20^
DM80094*25^
DM80094*30^
DM80094*38^
DM80094*42^
DM80094*50^
DM80094*60^
46
54
63
71
71
82
92
28.8
35.3
41.8
52.1
57.4
65.1
77.2
DM80094
C
Insertion
Depth mm)
35.5
41.0
46.0
54.5
57.9
65.0
86.6
(mm)
(mm)
9.1
11.9
14.0
16.0
16.0
18.3
22.4
40.4
50.8
57.2
66.8
66.8
79.5
96.8
Bolt
Minimum
Grade 8
M8
M10
M12
M12
M12
M16
M20
*
O-Ring
Flange
Rating Bar
OR^-2-210
OR^-2-214
OR^-2-219
OR^-2-222
OR^-2-222
OR^-2-225
OR^-2-228
420
420
420
420
420
420
420
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
11
Branch Tee Female BSPP Thread, Metric
SIZE
O.D (mm)
PART NUMBER
6
8
10
12
16
20
25
30
38
42
50
60
DM80172*060604
DM80172*080804
DM80172*101006
DM80172*121206
DM80172*161608
DM80172*202012
DM80172*252516
DM80172*303016
DM80172*383820
DM80172*424220
DM80172*505024
DM80172*606024
A
Length
(mm)
28
33
38
43
52
62
72
82
96
107
115
138
B
Across Flats
11.8
14.0
17.9
21.9
26.3
31.9
40.0
44.5
55.6
66.6
69.9
81.0
C
Length
(mm)
15
18
23
25
27
34
38
43
52
60
75
90
DM80172
D
Insertion Depth
(mm)
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6
ISO 1179-2
BSPP
Thread
G 1/4
G 1/4
G 3/8
G 3/8
G 1/2
G 3/4
G1
G1
G 1-1/4
G 1-1/4
G 1-1/2
G 1-1/2
_________________________________________________________________________________________________________
End Cap, Metric
12
SIZE
O.D. (mm)
PART NUMBER
6
8
10
12
16
20
25
30
38
42
50
60
DM80085*06
DM80085*08
DM80085*10
DM80085*12
DM80085*16
DM80085*20
DM80085*25
DM80085*30
DM80085*38
DM80085*42
DM80085*50
DM80085*60
DM80085
A
Length
(mm)
28
32
36
40
49
54
63
71
82
90
98
133
B
Dia. (mm)
9.8
12.2
15.1
18.6
23.7
28.8
35.3
41.8
52.1
57.4
65.1
77.2
C
Insertion
Depth (mm)
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Male Stub Coupling, Metric DM80005
Size
O.D.(mm)
PART NUMBER
A
Length (mm)
B
Dia. (mm)
C
Insertion Depth (mm)
W
Wall (mm)
6
8
10
12
16
20
25
30
38
42
50
60
56
66
DM80005*06
DM80005*08
DM80005*10
DM80005*12
DM80005*16
DM80005*20
DM80005*25
DM80005*30
DM80005*38
DM80005*42
DM80005*50
DM80005*60
DM80005*56
DM80005*66
36
42
48
54
64
71
84
94
110
120.6
130.0
177.8
152.4
177.8
9.8
12.2
15.1
18.6
23.7
28.8
35.3
41.8
52.1
57.4
65.1
77.2
72.9
86.4
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6
73.9
86.6
1.5
1.5
1.5
2.2
2.5
2.8
3
3.5
4.5
5
5
5
6.5
6.5
_________________________________________________________________________________________________________
Male Stub 90 Elbow, Metric DM80006

* Note: Reducer elbows are
MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
ORDER EXAMPLE: DM8000604
Size
O.D.(mm)
PART NUMBER
6
8
10
12
16
20
25
30
38
42
50
60
DM80006*06
DM80006*08
DM80006*10
DM80006*12
DM80006*16
DM80006*20
DM80006*25
DM80006*30
DM80006*38
DM80006*42
DM80006*50
DM80006*60
A
B
C
Length (mm) Across Flats Insertion Depth (mm)
28
33
38
43
52
62
72
82
96
107
115
138
11.8
14.0
17.9
21.9
26.3
31.9
40.0
44.5
55.6
63.5
69.9
81.0
T U B E - M A C
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6
I N D U S T R I E S
W
Wall (mm)
1.5
1.5
1.5
2.2
2.5
2.8
3
3.5
4.5
5
5
5
13
Male Stub 45 Elbow, Metric DM80007
SIZE
O.D.(mm)
PART
NUMBER
A
Length (mm)
B
Across Flats
C
Insertion Depth
6
8
10
12
16
20
25
30
38
42
50
60
DM80007*06
DM80007*08
DM80007*10
DM80007*12
DM80007*16
DM80007*20
DM80007*25
DM80007*30
DM80007*38
DM80007*42
DM80007*50
DM80007*60
28
33
38
43
52
62
72
82
96
107
115
138
11.8
14.0
17.9
21.9
26.3
31.9
40.0
44.5
55.6
63.5
69.9
81.0
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6
(mm)
W
Wall (mm)
1.5
1.5
1.5
2.2
2.5
2.8
3
3.5
4.5
5
5
5
Note: Reducer elbows

factory.
_______________________________________________________________________________________________
Male Stub Branch Tee, Metric DM80008
14
SIZE
O.D.(mm)
PART
NUMBER
6
8
10
12
16
20
25
30
38
42
50
60
DM80008*06
DM80008*08
DM80008*10
DM80008*12
DM80008*16
DM80008*20
DM80008*25
DM80008*30
DM80008*38
DM80008*42
DM80008*50
DM80008*60
C
A
B
Insertion
Depth
(mm)
28
33
38
43
52
62
72
82
96
107
115
138
11.8
14.0
17.9
21.9
26.3
31.9
40.0
44.5
55.6
63.5
69.9
81.0
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6
W
Wall (mm)
1.5
1.5
1.5
2.2
2.5
2.8
3
3.5
4.5
5
5
5
Note: Reducer tees

factory.
* MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
Male Stub Run Tee, Metric DM80009
SIZE
O.D.(mm)
PART
NUMBER
6
8
10
12
16
20
25
30
38
42
50
60
DM80009*06
DM80009*08
DM80009*10
DM80009*12
DM80009*16
DM80009*20
DM80009*25
DM80009*30
DM80009*38
DM80009*42
DM80009*50
DM80009*60
C
A
B
Insertion
Depth
(mm)
28
33
38
43
52
62
72
82
96
107
115
138
11.8
14.0
17.9
21.9
26.3
31.9
40.0
44.5
55.6
63.5
69.9
81.0
W
Wall (mm)
21.0
23.0
25.0
27.0
31.5
35.5
41.0
46.0
54.5
57.9
65.0
86.6
1.5
1.5
1.5
2.2
2.5
2.8
3
3.5
4.5
5
5
5
Note: Reducer tees

factory.
* MATERIAL CODE:
B = 70/30 CuNi
G = CARBON STEEL
C
T U B E - M A C
I N D U S T R I E S
15
Notes
T U B E - M A C
I N D U S T R I E S
Swage Tooling
For use with

Tube-Mac Pyplok
fittings:
To join pipe
quickly, reliably
and without heat.
DM Series (NPS, OD and Metric)

Up to 9000 PSI Piping
Stainless Steel
Carbon Steel
CuNi
An easier way
to connect piping.
Swage Tooling
These new features are what you asked for.

Tube-Mac delivers again.
Big benefits from smaller tools.

Sharply Reduced Maintenance
Requirements
One Year Parts/Labor Warranty*
Improves Production by 50%

Durability Designed In
One Person Swaging Operation
*Tube-Mac warrants this product against defects in material and workmanship for one year from the purchase
date, excluding die wear. Tube-Mac shall not be liable for damages or repair arising out of improper use,
abuse, or lack of product maintenance.
T U B E - M A C
I N D U S T R I E S
Swage Tooling
The Tube-Mac Pyplok Tooling System

consists of the following items:
Tube-Mac Swage Tooling
10,000 PSI Hydraulic Power Supply
Inspection / Marking Gauges
Swage Tooling
Install Tube-Mac Pyplok fittings with Tube-Mac
Swaging Tools.
The tools are lightweight, portable and activated by
10,000 PSI hydraulic pressure.
Four models are used to install Tube-Mac Pyplok
fitting:
Model 10 for 1/4 & 6mm gauge line fittings
(10 ton capacity)
Model 40 for small size fittings (40 ton
capacity)
Model 55 for medium size fittings (55 ton
capacity)
Model 70 for larger size fittings (70 ton
capacity)
The swage tools are identical in design.
The only difference is the force generated by each
model.
Swage Tooling Primary Components

The Tube-Mac Pyplok swage tooling assembly has
four main components:
Power Unit
Head Assembly
Swage Dies
Die Block Assembly
CAUTION: The equipment in this tooling system is

subjected to extremely high pressures during
swaging. Improper use may result in tool failure or
personal injury.
Tube-Mac Pyplok Swaging equipment should be
used only by those who have received factory
authorized training and certification in its use.
Swage Tooling
The tools you need to begin to get rid of costly hot work.
The Tube-Mac Pyplok pipe connecting system requires a few lightweight, portable installation tools:
1. Marking/Inspection Gauge.
2
5
Used for marking insertion depth on pipe
and verifying after swage dimensions.
2. Head Assembly.
Attaches to power unit and, when
actuated, swages fittings onto pipe.
3. Hose.
3
10,000 psi Hydraulic Hose. 10 feet long.
4. Power Unit.
Hydraulically actuated swaging tool
provides force to a radially swage fittings
onto pipe.
5. Pump.
Tube-Mac series 10,000 psi pumps are
the power supply, available in manual,
electric, pneumatic and rechargeable
electric.
1
Tooling dimensions.
HEAD SIZES
HEAD SIZE
MODEL 40
HO
H1
H2
1.33
3.282
2.949
3.491
5.19
6.68
4.38
8.400
8.338
8.801
9.80
14.63
.93
1.261
1.189
1.436
1.91
1.71
1.90
1.225
1.751
1.811
5.99
5.89
.62
2.500
2.500
2.500
3.56
3.290
3.290
3.50
4.41
1/2 3/4, 1
3.00
3.00
NPS
1, 1-1/4, 1-1/2
NPS
1-1/2, 2
O.D.
1-1/4, 1-1/2
METRIC
38mm, 42mm, 50mm
METRIC
50mm, 56mm,
60mm, 66mm
MODEL 10
1.62
3.290
1.31
NPS
1/4, 3/8
NPS
METRIC
1/4
6 mm
O.D.
3/8, 1/2 5/8, 3/4

1
8 mm, 10mm,
25mm,
12mm, 16mm,
30mm
20mm
METRIC
MODEL 55
H1
HEAD SIZE
T U B E - M A C
I N D U S T R I E S
MODEL 70
H1
Swage Tooling
Pyplok
Head Assemblies
DM Series NPS Pipe

SIZE
NPS
PART NUMBER
1/4
DLT40PYHA3804
3/8
DLT40PYHA3806
1/2
DLT40PYHA3808
3/4
DLT40PYHA3812
DLT40PYHA3816/DLT55PYHA3816
1-1/4
1-1/2
DLT70PYHA3832
DM Series O.D. Tube

SIZE
OD
PART NUMBER
1/4
DLT10PYHA3704
3/8
DLT40PYHA3706
1/2
DLT40PYHA3708
5/8
DLT40PYHA3710
3/4
DLT40PYHA3712
DLT40PYHA3716
1-1/4
DLT55PYHA3720
1-1/2
DLT55PYHA3724
DLT55PYHA3732
DM Series Metric Tube

SIZE
MM
PART NUMBER
DLT10PYHA3906
DLT40PYHA3908
10
DLT40PYHA3910
12
DLT40PYHA3912
16
DLT40PYHA3916
20
DLT40PYHA3920
25
DLT40PYHA3925
30
DLT40PYHA3930
38
DLT55PYHA3938
42
DLT55PYHA3942
50
56
DLT70PYHA3956
60
DLT70PYHA3832
66
DLT70PYHA3966
Swage Tooling
Pyplok
Inspection/Marking Gauges
DM Inspection/Marking Gauge (NPS Pipe)
PART NUMBER
SIZE
NPS
A
.001
B
.001
C
.001
DLT40PYIG3804
DLT40PYIG3806
DLT40PYIG3808
DLT40PYIG3812
DLT40PYIG3816
DLT55PYIG3820
DLT55PYIG3824
DLT70PYIG3832
1/4
3/8
1/2
3/4
1
1-1/4
1-1/2
2
.742
.927
1.134
1.397
1.728
2.191
2.495
2.439
.555
.690
.855
1.065
1.330
1.675
1.915
2.405
.525
.660
.825
1.035
1.300
1.645
1.885
2.345
DM Inspection/Marking Gauge (O.D. Tube)

PART NUMBER
SIZE
O.D.
A
.001
B
.001
C
.001
DLT10PYIG3704
DLT40PYIG3706
DLT40PYIG3708
DLT40PYIG3710
DLT40PYIG3712
DLT40PYIG3716
DLT55PYIG3720
DLT55PYIG3724
DLT55PYIG3732
1/4
3/8
1/2
5/8
3/4
1
1-1/4
1-1/2
2
.368
.508
.699
.871
1.029
1.365
1.657
1.990
2.495
.255
.380
.510
.635
.760
1.010
1.260
1.510
2.010
.245
.370
.490
.615
.740
.990
1.240
1.490
1.990
DM Inspection/Marking Gauge (Metric) * Note: Dimensions in mm.

PART NUMBER
SIZE
O.D.
A
.04
B
.04
C
.04
DLT10PYIG3906
DLT40PYIG3908
DLT40PYIG3910
DLT40PYIG3912
DLT40PYIG3916
DLT40PYIG3920
DLT40PYIG3925
DLT40PYIG3930
DLT55PYIG3938
DLT55PYIG3820
DLT55PYIG3824
DLT70PYIG3956
DLT70PYIG3832
DLT70PYIG3966
6
8
10
12
16
20
25
30
38
42
50
56
60
66
8.74
10.95
13.46
16.79
21.59
26.39
32.66
39.91
48.79
61.21
63.37
70.25
74.65
83.79
6.25
8.25
10.26
12.24
16.26
20.24
25.25
30.25
38.25
44.25
50.25
56.08
60.25
66.07
5.74
7.75
9.75
11.73
15.75
19.76
24.74
29.74
37.74
43.74
49.74
55.27
59.56
65.25
T U B E - M A C
I N D U S T R I E S
Swage Tooling
Pyplok
Power Units
DM Series (NPS Pipe)
For Installation of fittings:
Power Unit
1/4 - 1 NPS
1 - 1-1/2 NPS
1-1/4 - 2 NPS
DLT40MAPW0000
DLT55MAPW0000
DLT70MAPW0000
DM Series (O.D. Tube)

Power Unit
1/4 OD
3/8 OD - 1 OD
1-1/4 OD - 2 OD
DLT10MAPW0000
DLT40MAPW0000
DLT55MAPW0000
DM Series (Metric)
Power Unit
6mm
8mm - 30mm
38mm - 50mm
50mm, 60mm, 56mm, 66mm
DLT10MAPW0000
DLT40MAPW0000
DLT55MAPW0000
DLT70MAPW0000
Swage Tooling
10,000 PSI hydraulic Power Supplies

Four, fully portable types of pumps can be used to actuate the Tube-Mac Pyplok Tools. All pumps come
with a male disconnect - to ease connection, and a pressure gauge - to ensure that the output pressure is
accurate.
Pneumatic Pump (PA9 Series)
Pump Operation and Maintenance Manual (SOP6-00-10) included

Operates with 65 to 100 PSI shop air with an output pressure of 10,000-PSI
Foot pedal mounted on top, 10-foot hydraulic hose
Weight 15lbs/7kgs
Manual Hand Pump (PI9L Series)
Pump Operation and Maintenance Manual (SOP604-005) included

Provides 10,000-PSI output pressure for tool activation
Supplied with a 10-foot hydraulic hose
Weight 5lbs/3kgs
24 V. Battery pack Electric Pump

Not Supplied with Intrinsically Safe Enclosure
Provides 10,000-PSI output pressure for tool activation
Remote control switch
Supplied with a 10-foot hydraulic hose, 10-foot remote control and back pack
carrying straps
Weight 18lbs/8kgs
110V - Electric Pump (Pre-nut Series)

Not Supplied with Intrinsically Safe Enclosure
Plugs directly into 110V AC. Power supply
Includes a remote control switch
5/8 HP universal electric motor (50/60 cycle)
Remote hand control with 10-foot cord
Provides 10,000 psi output
Weight 28lbs/12kgs
T U B E - M A C
I N D U S T R I E S
Swage Tooling
Packaged for easy portability and storage.

The Tube-Mac Pyplok pipe connecting system requires a few lightweight, portable installation tools:
O.D. TUBE
NPS PIPE
Installs DM Series Instrumentation Fittings,

1/4 O.D. Tube
Installs DM Series Fittings,

1/4 to 1 NPS
Contents
Part Number
Power Unit, Model 10 . . . . . . . . . . . DLT10MAPW00000
Head Assembly: 1/4 OD . . . . . . . . . DLT10PYHA3704
Inspection Gauge: 1/4 OD. . . . . . . . DLT10PYIG3704
Contents
Part Number
Head Assembly: 1/4 . . . . . . . . . . DLT40PYHA3804
3/8 . . . . . . . . . . DLT40PYHA3806
1/2 . . . . . . . . . . DLT40PYHA3808
3/4 . . . . . . . . . . DLT40PYHA3812
1 . . . . . . . . . . . DLT40PYHA3816
Installs O.D. DM Series Fittings, 3/8 to 1 O.D. Inspection Gauge: 1/4 . . . . . . . . . . DLT40PYIG3804
3/8 . . . . . . . . . . DLT40PYIG3806
Contents
Part Number
1/2 . . . . . . . . . . DLT40PYIG3808
Power Unit Model 40 . . . . . . . . . . . . DLT40MAPW0000
3/4 . . . . . . . . . . DLT40PYIG3812
Head Assembly: 3/8 . . . . . . . . . . DLT40PYHA3706
1 . . . . . . . . . . . DLT40PYIG3816
1/2 . . . . . . . . . . DLT40PYHA3708
5/8 . . . . . . . . . . DLT40PYHA3710
3/4 . . . . . . . . . . DLT40PYHA3712
Install DM Series Fittings, 1 to 1-1/2 NPS
1 . . . . . . . . . . . DLT40PYHA3716
Contents
Part Number
Inspection Gauge: 3/8 . . . . . . . . . . DLT40PYIG3706
1/2 . . . . . . . . . . DLT40PYIG3708
Power Unit Model 55 . . . . . . . . . . . . DLT55MAPW0000
5/8 . . . . . . . . . . DLT40PYIG3710
Head Assembly: 1 . . . . . . . . . . . DLT55PYHA3816
3/4 . . . . . . . . . . DLT40PYIG3712
1-1/4 . . . . . . . . DLT55PYHA3820
1 . . . . . . . . . . . DLT40PYIG3716
1-12 . . . . . . . . . DLT55PYHA3824
Inspection Gauge: 1 . . . . . . . . . . . DLT40PYIG3816
1-1/4 . . . . . . . . DLT55PYIG3820
Install O.D. DM Series, 1-1/4 & 2
1-1/2 . . . . . . . . DLT55PYIG3824
Contents
Power Unit Model 55 . . . . . . . . . . . .
Head Assembly: 1-1/4 . . . . . . . .
1-1/2 . . . . . . . .
2 . . . . . . . . . . .
Inspection Gauge: 1-1/4 . . . . . . . .
1-1/2 . . . . . . . .
2 . . . . . . . . . . .
Part Number
DLT55MAPW0000
DLT55PYHA3720
DLT55PYHA3724
DLT55PYHA3732
DLT55PYIG3720
DLT55PYIG3724
DLT55PYIG3732
Installs DM Series Fittings, 1-1/2 & 2 NPS

Contents
Power Unit Model 70 . . . . . . . . . . . .
Head Assembly: 1-1/2 . . . . . . . .
2 . . . . . . . . . . .
Inspection Gauge: 1-1/2 . . . . . . . .
2 . . . . . . . . . . .
Part Number
DLT70MAPW0000
DLT70PYHA3824
DLT70PYHA3832
DLT70PYIG3824
DLT70PYIG3832
Swage Tooling
METRIC
Installs DM Metric Series Instrumentation Fittings, 6mm
Contents
Power Unit, Model 10 . . . . . . . . . . .
Head Assembly: 6mm . . . . . . . . . .
Inspection Gauge: 6mm . . . . . . . . . .
Part Number
DLT10MAPW00000
DLT10PYHA3704
DLT10PYIG3906
Installs DM Metric Series, 8mm to 30mm

Contents
Part Number
Head Assembly: 8mm . . . . . . . . . . DLT40PYHA3908
10mm . . . . . . . . . DLT40PYHA3910
12mm . . . . . . . . . DLT40PYHA3912
16mm . . . . . . . . . DLT40PYHA3916
20mm . . . . . . . . . DLT40PYHA3920
25mm . . . . . . . . . DLT40PYHA3925
30mm . . . . . . . . . DLT40PYHA3930
Inspection Gauge: 8mm . . . . . . . . . . DLT40PYIG3908
10mm . . . . . . . . . DLT40PYIG3910
12mm . . . . . . . . . DLT40PYIG3912
20mm . . . . . . . . . DLT40PYIG3916
25mm . . . . . . . . . DLT40PYIG3925
30mm . . . . . . . . . DLT40PYHA3930
Install Metric DM Series, 38mm to 50mm

Contents
Power Unit Model 55 . . . . . . . . . . . .
Head Assembly: 38mm . . . . . . . . .
42mm . . . . . . . . .
50mm . . . . . . . . .
Inspection Gauge: 38mm . . . . . . . . .
42mm . . . . . . . . .
50mm . . . . . . . . .
Part Number
DLT55MAPW0000
DLT55PYHA3938
DLT55PYHA3820
DLT55PYHA3824
DLT55PYIG3938
DLT55PYIG3820
DLT55PYIG3824
Installs Metric DM Series Fittings, 50mm to 66mm

Contents
Power Unit, Model 70 . . . . . . . . . . .
Head Assembly: 50mm . . . . . . . . .
56mm . . . . . . . . .
60mm . . . . . . . . .
66mm . . . . . . . . .
Inspection Gauge: 50mm . . . . . . . . .
56mm . . . . . . . . .
60mm . . . . . . . . .
66mm . . . . . . . . .
Part Number
DLT70MAPW0000
DLT70PYHA3824
DLT70PYHA3956
DLT70PYHA3832
DLT70PYHA3966
DLT70PYIG3824
DLT70PYIG3956
DLT70PYIG3832
DLT70PYIG3960
10
T U B E - M A C
I N D U S T R I E S
Notes
T U B E - M A C
I N D U S T R I E S
Notes
T U B E - M A C
I N D U S T R I E S
Installation Guide
Marking and Inspection Gauge

Marking and inspection gauges are combined into one gauge.
Marking Gauge
The gauge has a pin and a slot for marking along the centerline.
Position the pin with the end of the pipe and make a mark inside
the slot for locating the fitting on the pipe.
Inspection Gauge
Inspection gauges have two cutouts one on each of the long sides of the gauge.
Use these cutouts to verify the pipe minimum and maximum OD.
The gauge has a cutout on the middle of the short side of the gauge.
This cutout has three points for verifying the after swage dimension of the joint.
The gauges are marked with the part number, and size of pipe.
Installation Guide
Pipe Preparation
Pipe End Preparation
Pipe end preparation is important to assure good contact area between the pipe and the seal within the
fitting. The preparation involves the following steps:
Pipe Cutting
Pipe Deburring
Outside Diameter Clean-up
Pipe Cutting
Using a straight edge, make sure that the pipe end is straight to allow the fitting to slide over the pipe upon
insertion. Protect the pipe from wrench and vise grip damage, and cut the pipe to proper length. Tube-Mac
highly recommended that the cut is less than 3 off square of the pipe end, but a cut up to 5 off square is
acceptable.
Pipe Deburring
Pipe deburring and removal of raised nicks and burrs eliminates the potential for damage to the fitting seals
during pipe insertion. A 30 chamfer will help in the pipe insertion.
Outside Diameter Clean Up

Clean the outside surface of the pipe for a minimum of one pipe diameter length. Blend surface flaws,
scratches, concavities and flats, paint and galvanizing with emery cloth, without reducing the diameter below
the minimum.
T U B E - M A C
I N D U S T R I E S
Installation Guide
Pre-Installation Procedures
Select the proper Tube-Mac Pyplok tooling, i.e.; power unit and head assembly.
Prepare pipe ends.
Verify the pipe OD and ensure it is free of any damage.
Ensure fitting seals are in-place.
Select appropriate Marking/Inspection gauge. All gauges are marked with applicable
Pipe or O.D. Tube size.
Using PMAX gauge, check the outside diameter of the pipe. Verify
the pipe size by placing the fitting over the pipe and examine the
fit.
Using the PMIN gauge verify the PMIN dimension by placing it

over the outside diameter of the pipe. The PMIN gauge must
NOT fit over the pipe. This check helps to ensure proper
Marking/Inspection gauge use.
Place the gauge on the pipe with the stop pin pressed against
the pipe end.
Apply an insertion mark through the marking window.
CAUTION: Hydraulic pressure for the swage tools must not exceed 10,250 PSI. Minimum of 80 PSI shop air
is required for operation of the Pneumatic pump.
E
Installation Guide
Installation Procedure
Insert the pipe into the fitting keeping the rotation and twisting to a
minimum. You will encounter slight resistance when inserting the pipe past
the seal ring.
Position the end of the fitting over the pipe installation mark so that some
portion of the mark is visible. This is important to ensure proper inserting
depth and to complete an acceptable swage.
Install the lower die block assembly onto the upper piston of the power unit.
Place the yoke (head with the upper dies in-place) over the pipe adjacent to
the fitting end.
Engage the power unit assembly into the yoke. Ensure the ball detents in
the lower die block engage the grooves in the yoke.
CAUTION:
Full engagement of the head with the power unit is critical for the safety of
the operator and the tool.
Connect the hydraulic power supply
Activate the hydraulic power supply to the proper pressure and then release
it after reaching the desired pressure.
Disengage the yoke from the power unit - the swaging is now complete.
NOTE:
Typically, there are two raised bands near each end of a Tube-Mac Pyplok fitting called seal diameter and
retention diameter seal bands. In some cases, you must swage fittings more than once on each end of the
fitting to compress the seal diameter and retention diameter bands. Whether it takes one, two or three swages
depends on the type and size of the fitting and the condition of the swage dies.
Details are provided in the Pyplok Installation Manual as well as during training, sessions provided by
Tube-Mac.
T U B E - M A C
I N D U S T R I E S
Installation Guide
Inspection of the Swage Joint

Visual Inspection
Verify the width of the swage completely covers the raised retention and seal areas
Pipe Insertion Verification

Inspect the pipe insertion mark
Verify that the fitting covers a portion of the pipe installation mark and a
portion is clearly visible
In the event that the installation mark is not clearly visible, use the
inspection mark to verify proper insertion.
Position the marking tool against the fitting end, placing the side with
the pin stop away from the pipe, and orient the inspection mark to verify
that some portion of the inspection mark is visible in the gauge window
or between the dot and the fitting end.
Swage Diameter Verification

Place the inspection gauge over the swage
At two positions, approximately 90 apart verify both the seal
and retention swages
An acceptable swage is a minimum of 2 point contact 90
apart between the swaged area and the inspection gauge must
be satisfied
An unacceptable swage is when there is 2 point contact 180
apart
If the swage fails to meet the inspection criteria, the fitting
can be re-swaged.
Notes
T U B E - M A C
I N D U S T R I E S
OTHER
QUALITY
SERVICES
Pressure
Testing and
Oil Flushing
Oil
Analysis
Custom
Manifolds
Worldwide
Supplier
On Site
Supervision
TUBE-MAC
QUALITY COMPONENTS PROVIDE
A SUPERIOR NON-WELDED PIPING SYSTEM
TUBE-MAC INDUSTRIES INC.

P.O. Box 2437
Butler, Pennsylvania
USA 16003
Tel: 888-285-9243
Fax: (724) 285-4300
TUBE-MAC PIPING TECHNOLOGIES S.L.

Avda. de las Flores, 37
Urb. EI Paraiso
28210 Valdemorillo, Madrid
Spain
Tel./Fax: +34-91-897-8746
TUBE-MAC INDUSTRIES
(SERVICES) INC.
5201 Orchard Road
Pascagoula, Mississippi
USA 39568
Tel: 800-633-4736
Fax: (228) 769-2905
HEAD OFFICE
TUBE-MAC INDUSTRIES LTD.
853 Arvin Avenue
Stoney Creek, Ontario
Canada L8E 5N8
Tel: 877-643-8823
Fax: (905) 643-0643
E-mail: info@tube-mac.com
TUBE-MAC INDUSTRIES LTD.

5865 Westpark Cres.
Red Deer, Alberta
Canada T4N 1E7
Tel: (403) 347-0683
Fax: (403) 347-0862
www.tube-mac.com
Printed in Canada
01/08

Tube-Mac Pyplok Catal. 3

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M E C H A N I C A L L Y

Detailed Table of Contents

General Characteristics & Order Information

Alphanumeric Part Number Index and Warranty

Detailed Table of Contents

N.P.S. Line Size

SS Presure Rating PSI (BAR)

Safety Factor 3:1

SS Presure Rating PSI (BAR)

Safety Factor 3:1

Metric Line Size

SS Presure Rating PSI (BAR)

Safety Factor 3:1

Fitting Configuration Guide

Union CPV Female

ANSI 300# - PN16

SAE Code 61 Split

Male JIC 37 Flare

CPV Union Assembly

Union CPV Male

SAE Code 61 Flange

SAE Code 62 Flange

SAE Code 62 Split

SAE Code 61 Split

SAE Code 61 Flange

SAE Code 62 Flange

SAE Code 62 Split

Male Stub Coupling

Fitting Configuration Guide

Male Stub 90 Elbow

Male Stub 45 Elbow

Male Stub Branch

Male Stub Run Tee

DIN 2501 PN40

ISO 6162-1 Split

Connector Male JIC

Male BSPP Union

ISO 6162-2 Split

Male Stub 90 Elbow,

Male Stub 45 Elbow,

Male Stub Branch

ISO 6162-2 Tapped

DM 20 Series - NPS Pipe

Waste Water, Oily

DM 60 Series - O.D. Tube

Waste Water, Oily

Waste Water, Oily

DM 20 Series - NPS Pipe

Note: Reducer elbows are

ORDER EXAMPLE: DM20001G04

DM 20 Series - NPS Pipe

Note: Reducer elbows are

Note: Reducer tees are

ORDER EXAMPLE: DM20001G04

DM 20 Series - NPS Pipe

Flange ANSI 150#, NPS

Flange ANSI 300#, NPS

Note: 2 ANSI 300# Flange has 8 Bolts.

ORDER EXAMPLE: DM20001G04

DM 20 Series - NPS Pipe

Connector Male JIC 37 Flare, NPS

DM 20 Series - NPS Pipe

Union CPV Male, NPS DM20041