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USER'S MANUAL No.

990-150 Revision A, September 2000

SMALL WELDING HANDPIECES

GHP 5-018-01

THP 5-010-04

MTH 5-011-02

PHP 5-014-04

SMALL WELDING HANDPIECES Copyright 2000 Unitek Equipment


The engineering designs, drawings and data contained herein are the proprietary work of Unitek Equipment and may not be reproduced, copied, exhibited or otherwise used without the written authorization Unitek Equipment. Printed in the United States of America.

REVISION RECORD
Revision A EO 18476 Date 9/00 Basis of Revision Updated illustrations and part numbers.

FOREWORD
Thank you for purchasing Unitek Equipment Small Welding Hand Pieces. Upon receipt of your equipment, please thoroughly inspect it for shipping damage prior to its use. Should there be any damage, please immediately contact the shipping company to file a claim, and notify us at: Unitek Equipment 1820 South Myrtle Avenue P.O. Box 5033 Monrovia, CA 91017-7133 Telephone: (626) 303-5676 FAX: (626) 358-8048 e-mail: info@unitekequipment.com The purpose of this manual is to provide instructions to install, operate, and maintain the Small Welding Hand Pieces. We have made every effort to ensure that the information in this manual is accurate and adequate. Should questions arise, or if you have suggestions for improvement of this manual, please contact us at the above location/numbers.

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SMALL WELDING HANDPIECES INSTALLATION


1 Connect the two welding terminals to the output terminals located on the power supply or transformer. If power supply is equipped with female terminals, use male terminal Adapters, Model MTA, to connect eyelet terminals to the power supply as illustrated. Connect the firing switch plug to firing switch receptacle.

OPERATING INSTRUCTIONS
1 2 3 See the Power Supply Instruction Manual for setup and operation of the power supply. Check the alignment of the electrodes. Be sure that they are clean and properly shaped. Adjust the Firing Force, the force required to fire the power supply, by turning the slotted screw or knob (on the top of the handpiece) clockwise to increase, or counterclockwise to decrease the force. This cannot be performed on the Model GHP or MTH.

MODEL MTH, MICRO-TWEEZER HANDPIECE MODEL FS, FIRING SWITCH


Model MTH Micro-tweezer (Stock Number 5-011-02) is designed for sub-miniature applications where the welding energy is low. It is furnished with cables, and one pair of permanently fitted silver soldered RWMA-11 electrodes. Firing Switch (Model FW) is required to trigger the power supply.

SPECIFICATIONS
Rating Electrodes Throat Depth Work Opening Weld Cables Weight 2 20 Watt-Seconds RWMA-11, Not replaceable or repairable 2 inch ( 60 mm ) inch ( 3mm ) #14 Cable, 2 foot ( 76 cm ) long ounces ( 78 gm ) including cables

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SMALL WELDING HANDPIECES MODEL PHP PROBE HANDPIECE


Model PHP (Stock Number 5-014-04) is a force-fired, probe handpiece which can be used effectively with DC power supplies rated up to 125 watt-seconds, or with any AC welder capable of half-cycle operation. A slotted screw at the top of the handpiece provides continuously adjustable force settings. The PHP is furnished with one 6WV48 welding cable, one #6 probe cable, one Model EP0402 and EP0802, RWMA-2 probe electrodes. Model PHP/10 is supplied with 10-foot cables.
SPECIFICATIONS
Rating Firing Force Electrode Diameter Weld Cables Dimensions Weight Replacement Electrodes Replacement Electrodes for Probe 125 watt-seconds DC or One half-cycle AC 1 to 7 lbs ( 0.22 ato 3.1 Kg ) inch ( 3 mm ), threaded, for handpiece inch ( 6.3 mm ) threaded, for probe #6 cable, 4 feet ( 1.2 M ) long 2 inches high x 1 inch wide, x 5 inches long ( 50.8 mm x 25.4 mm, 139.7 mm ) 28 ounces (0.8 Kg ), including cables EP0402, EP0403, EP0450, ETO402, ET0403, ETO411, ETO413, ETO420 EP0802, EP0803, EP0811, EP0820

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PROBE HANDPIECE PARTS LIST
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 Nut (Electrode Locking) Arm Assembly Screw (6-32 x 3/16, Flat Undercut Head, Phillips 82) Plate (Cover) Screw, Main Spring Adjust Screw (6-32 x 5/8, Cup Point) Pin (3/32 Diameter Dowel) Screw (2-56 x 3/8, Pan Head) Cover (Electrode Switch) Screw (6-32 x 3/8, Socket Head) Spacer (6-32 x 1/2, BRS, CD) Firing Switch Cable Assembly -- 4 Foot Long Model Microswitch Cable, Two-Conductor Connector, Plug Firing Switch Cable Assembly -- 10 Foot Long Model Microswitch Cable, Two-Conductor Connector, Plug 13 Cable Assembly, Weld -- 4 Foot Long Model Cable Terminal Connector, Female Cable Assembly, Weld -- 10 Foot Long Model Cable Terminal Connector, Female 14 15 16 17 18 19 20 21 Shrink Sleeve, 0.5" ID x 2" Long Screw (6-32 x 1/2, Socket Head) Nut, 6-32 Small Pattern Pin (3/16 x 1, Dowel) Case (Electrode Switch) Spring Spring, Main Electrode (Probe) NAME PART NUMBER 4-01380-01 4-28829-01 625-659 4-01379-01 4-01384-02 625-096 505-005 625-790 4-05805-02 625-097 655-036 4-31827-01 680-004 205-005 520-001 4-31827-02 680-004 205-005 520-001 4-30138-02 205-076 700-121 4-28071-02 4-30138-11 205-076 700-121 4-28071-02 645-025 625-183 465-028 505-002 4-05804-02 660-075 4-02002-01 4-28896-02 QUANTITY 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each 2 Each 1 Each 2 Each 1 Each 1 Each 1 Each 48 Inches 1 Each 1 Each 1 Each 120 Inches 1 Each 1 Each 48 Inches 1 Each 1 Each 1 Each 120 Inches 1 Each 1 Each As Required 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each

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SMALL WELDING HANDPIECES MODEL THP TWEEZER HANDPIECE


Model THP (Stock Number 5-010-04) is a force-fired, tweezer handpiece which can be used effectively with DC power supplies rated up to 125 watt-seconds, or with any AC welder capable of half-cycle operation. A slotted screw at the top of the handpiece provides continuously adjustable force settings. The THP is furnished with two 6WV48 welding cables, and one pair of Model ET0402, RWMA-2 tweezer electrodes. Model TP/10 is supplied with 10-foot cables.
SPECIFICATIONS
Rating Firing Force Work Opening Throat Depth Electrode Diameter Weld Cables Dimensions 2 125 watt-seconds DC or One half-cycle AC 1 to 7 lbs ( 0.22 ato 3.1 Kg ) inch ( 9.5 mm ) inches (63.5 mm ) inch ( 3 mm ), threaded #6 cable, 4 feet ( 1.2 M ) long 2 inches high x 1 inch wide, x 5 long ( 57.1 mm x 25.4 mm, 139.7 mm ) inches

Weight Replacement Electrodes

26 ounces (0.8 Kg ), including cables ET0402, ET0403, ET0411, ET0413, ET0420, EP0420, EP0403, EP0450, ESG0402

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TWEEZER HANDPIECE PARTS LIST
ITEM 1 2 3 4 5 6 7 8 9 10 11 Nut, Electrode Lock Arm Assembly Screw (6-32 x 3/16, Flat Undercut Head, Phillips 82) Plate, Cover Screw, Main Spring Adjust Screw, Set (6-32 x 5/8, Cup Point) Screw (2-56 x 3/8, Pan Head) Cover, Machined Spacer, Threaded Screw (6-32 x 3/8, Socket Head) Firing Switch Cable Assembly -- 4 Foot Long Model Microswitch Cable, Two-Conductor Connector, Plug Firing Switch Cable Assembly -- 10 Foot Long Model Microswitch Cable, Two-Conductor Connector, Plug 12 13 14 Holder, Fixed Electrode Shrink Sleeve, 0.5" ID x 2" Long Cable Assembly, Weld -- 4 Foot Long Model Cable Terminal Connector, Female Cable Assembly, Weld-- 10 Foot Long Model Cable Terminal Connector, Female 15 16 17 18 19 20 21 22 23 Screw (6-32 x 1/2, Socket Head) Nut, Hex, 6-32 Case, Machined Screw, Set (8-32 x 1/4, Cup Point) Dowel Pin Spring Spring, Main Holder, Fixed Electrode Electrode NAME PART NUMBER 4-01380-01 4-28829-01 625-659 4-01379-01 4-01384-02 625-096 625-790 4-05805-01 655-036 625-097 4-31827-01 680-004 205-005 520-001 4-31827-02 680-004 205-005 520-001 4-28832-02 645-025 4-30138-02 205-076 700-121 4-28071-02 4-30138-11 205-076 700-121 4-28071-02 625-183 465-028 4-05804-01 625-101 505-002 660-075 4-02002-01 4-28832-01 4-01373-02 QUANTITY 2 Each 1 Each 1 Each 1 Each 1 Each 1 Each 2 Each 1 Each 1 Each 2 Each 1 Each 1 Each 48 Inches 1 Each 1 Each 1 Each 120 Inches 1 Each 1 Each As Required 2 Each 48 Inches 1 Each 1 Each 2 Each 120 Inches 1 Each 1 Each 2 Each 2 Each 1 Each 2 Each 1 Each 1 Each 1 Each 1 Each 2 Each

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SMALL WELDING HANDPIECES MODEL GHP GUN HANDPIECE


Model GHP, stock number 5-018-01, is a switch-fired handpiece which can be used with DC power supplies rated up to 125 watt-seconds or with any AC welder capable of half-cycle operation. The GHP is furnished with a straight electrode extension, a model HE30GH 30 degree elbow extension, a #6 probe cable, and two EP0402, RWMA-2 probe electrodes. Model GHP/10 is supplied with 10 foot cables.
SPECIFICATIONS
Rating Firing Force Work Opening Throat Depth Electrode Diameter Weld Cables Dimensions 2 125 watt-seconds DC or One half-cycle AC 1 to 7 lbs ( 0.22 ato 3.1 Kg ) inch ( 9.5 mm ) inches (63.5 mm ) inch ( 3 mm ), threaded #6 cable, 4 feet ( 1.2 M ) long 2 inches high x 1 inch wide, x 5 long ( 57.1 mm x 25.4 mm, 139.7 mm ) inches

Weight Replacement Electrodes

26 ounces (0.8 Kg ), including cables ET0402, ET0403, ET0411, ET0413, ET0420, EP0420, EP0403, EP0450, ESG0402

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GUN HANDPIECE PARTS LIST
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 NAME Probe, Electrode 30 Degree Electrode Adapter Heater Nut Screw (4-40 x .19"), Phillips, Pan Head Plug, CARR, .39" Diameter Screw (4-40 x .312"), Phillips, Pan Head Handle, Left Hand, Modified Screw (4-40 x .43"), Phillips, Pan Head Screw (2-56 x .25"), Flat Head Electrode, Inner Washer, .25" Int. Tooth Stl. Nut, Machine, Hex, KEPS #10-32, Nut, Self-Locking, Brass Handle, Right Hand, Modified Cable Clamp Screw (2-56 x 3/8"), Slotted, Round Head Washer, Internal Tooth, #2 Cable Assembly, Weld -- 4 Foot Long Model Cable, Two Conductor, Silicon Rubber Terminal Terminal Cable Assembly, Weld -- 10 Foot Long Model Cable, Two Conductor, Silicon Rubber Terminal Terminal Cable Assembly, Firing Switch -- 4 Foot Long Model Microswitch Cable, Two-Conductor Connector, Plug Guard, Plastic, Amphenol 91 Cable Assembly, Firing Switch -- 10 Foot Long Model Microswitch Cable, Two-Conductor Connector, Plug Guard, Plastic, Amphenol 91 Bracket, Switch Screw (8-32 x .31"), Pan Head Washer, Flat, #8 Trigger, Modified Dowel Pin, 0.125" Diameter x .625" Spring, Torsion PART NUMBER 4-28749-02 HE30GH 4-33504-01 625-425 185-029 625-248 4-33102-01 625-627 625-446 4-30889-01 755-008 465-065 465-195 4-33101-01 245-004 625-790 755-009 4-30894-01 205-076 700-008 700-121 4-30894-02 205-076 700-008 700-121 4-30895-01 680-261 4-28207-01 520-001 520-089 4-30895-02 680-261 4-28207-01 520-001 520-089 4-30890-01 625-360 755-021 4-30891-01 505-036 4-30562-01 QUANTITY 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each 2 Each 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each 2 Each 2 Each 1 Each 48 Inches 1 Each 1 Each 1 Each 120 Inches 1 Each 1 Each 1 Each 1 Each 48 Inches 1 Each 1 Each 1 Each 1 Each 120 Inches 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each 1 Each

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20 21 22 23 24 25

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ELECTRODES

EPO400 ELECTRODES

ETO400 ELECTRODES

ESG0402 ELECTRODES For Strain Gauges

EPO800 ELECTRODES

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