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FRONT PAGE TITLE ISSUE DATE AUTHOR(S) CUSTODIAN CHECKED BY OWNER/AUTHORIZED BY DISTRIBUTION BY : : : : : : : THERMAL INSULATION (PERNIS/MOERDIJK) 2005-09-13 REA/6 REA/6, CEI/6 CEI/614, REA/6 Voorzitter BBS proces Technische Ondersteuning REA/625/626

DOCUMENT HISTORY 0 A B C 2001-03-01 2002-09-15 2003-07-14 2005-09-13

: First issue Added figure 2 and 3 Specification changes in para 6.3 and 6.7 Changed: revisions DEP 30.46.00.31 Gen incorporated : DEP 30.46.00.31-GEN

DOC-ID ORIGINATOR

AMENDMENT ID

DEP 30.46.00.31-GEN

DOCUMENT TO:

WWW-Contractors Pernis: Emergency Plan Pernis:

Yes No

WWW-Contractors Moerdijk: Emergency Plan Moerdijk:

Yes No

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TABLE OF CONTENTS Page

1. 2. 3. 4. 5.

SUMMARY ......................................................................................................... 3 OBJECTIVE, SCOPE, PARTIES INVOLVED AND RISK................................... 3 CONTEXT AND REFERENCES ........................................................................ 3 GENERAL REGULATIONS................................................................................ 3 AMENDMENT TEXT DEP 30.46.00.31-GEN ..................................................... 5
5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 REF. PART II, CHAPTER 4, MATERIALS .................................................................... 5 REF. PART II, CHAPTER 5.3, SURFACE PREPARATION.......................................... 5 REF. APPENDICES, APPENDIX 1A, INSULATION THICKNESS (HOT INSULATION)6 REF. APPENDICES, APPENDIX 1B, INSULATION THICKNESS FOR PIPING AND EQUIPMENT WITH TRACING (HOT INSULATION) .................................................... 7 REF. APPENDICES, APPENDIX 1C, INSULATION THICKNESS FOR STORAGE TANKS (HOT INSULATION) ......................................................................................... 7 REF. APPENDICES; APPENDIX 1D, LAYERS OF INSULATION (HOT INSULATION)8 REF. APPENDICES; APPENDIX 1E, LAYERS OF INSULATION (HOT INSULATION)9 REF. APPENDICES; APPENDIX 1F, LAYERS OF INSULATION (HOT INSULATION)10 REF. APPENDICES, APPENDIX 2B, INSULATION THICKNESS CELLULAR GLASS, (COLD INSULATION) .................................................................................................. 10 REF. APPENDICES, APPENDIX 2C, INSULATION THICKNESS PUR/PIR (COLD INSULATION) .............................................................................................................. 11 REF. APPENDICES, APPENDIX 4 JACKETING SELECTION .................................. 12 REF. PART III, AMENDMENTS/SUPPLEMENTS TO THE CINI HANDBOOK .......... 13

6.

INSULATION CODES ...................................................................................... 14

6.1 6.2 6.3 6.4 6.5 6.6 6.7 GENERAL .................................................................................................................... 14 INSULATION CODES FOR HOT INSULATION MATERIALS .................................... 14 INSULATION CODES FOR CLADDING MATERIAL .................................................. 14 INSULATION CODES FOR COLD INSULATIONMATERIALS AROUND PIPING..... 15 INSULATION CODES FOR COLD MATERIALS AROUND EQUIPMENT ................. 15 SPECIFICATION CODE K 1.3.4 AND K 1.3.5 IN COMBINATION WITH CODE B 1.6.216 SPECIFICATION CODE K 3.3.4 AND K 3.3.5 IN COMBINATION WITH CODE B 1.6.217

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1.

SUMMARY
This specification is an amendment to DEP 30.46.00.31-GEN and is applicable for the installation of thermal, acoustic and cold insulation at Shell Pernis/Europoort and Moerdijk.

2.

OBJECTIVE, SCOPE, PARTIES INVOLVED AND RISK

Objective Application of thermal, acoustic and cold insulation of equipment, above ground piping and tanks. Design requirements and execution of an insulation system should be such that: Corrosion under insulation due to ingress of rainwater or condensation of water vapour is prevented. Heat loss of equipment and piping is minimised, if economically justified. Personnel protection is provided viz. surfaces with a temperature of 70C or higher, if these present a danger. Damage to equipment and piping from exposure to freezing conditions is prevented. Condensation, solidification or a too high viscosity is avoided.

Scope This BBS document specifies the requirements and gives recommendations for the engineering and application of insulation. Parties involved Suppliers, principals, engineers, supervisors, consultants and contractors. Risk This document is, according to the Risk Matrix, potential (L)ow. The risk is covered by this document and by training and application of this document.

3.

CONTEXT AND REFERENCES

This specification is based on the CINI Manual Insulation for Industries (English, latest version). This specification is an amendment to: DEP 30.46.00.31-GEN Thermal Insulation

4.

GENERAL REGULATIONS
Engineering For new construction projects and major rejuvenation/maintenance works the engineering contractor or the project department shall submit an engineering instruction at the kick-off meeting 03.05.3000 reflecting the basis of design of insulation systems and specification. The insulation instruction shall be approved by the Civil Engineering Section. The economic insulation thickness for hot insulation shall be determined by means of the data of the table below. For those cases where this is not applicable the insulation thickness as indicated in the tables of paragraph 5 shall be used.

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The following design criteria shall be used to determine the (economic) insulation thickness: Hot insulation Average ambient temperature : Wind velocity Capital charge Heat cost : : : 8C 4 m/s 17.5% US $ 2.5/GJ 1) Cold insulation Max. ambient temperature Wind velocity Humidity : : : 25C 0 m/s 85%

Drawings The required thermal insulation and finishing materials for piping and equipment shall be indicated and specified on the drawings, including all details with respect to the required mechanical provisions. The insulation details for cold insulation (supports of piping and equipment) shall be completely indicated on drawings, including all necessary required mechanical provisions and shall be submitted to the Civil Engineering Section for approval. Materials All materials indicated on the drawings shall be specified with the codes mentioned in chapter 6. The use of individual engineering contractor codes is not allowed. The mineral wool materials as indicated in this specification shall be ordered with suppliers who buy from those manufacturers who are prepared to collect and/or recycle used insulation materials, or with whom Shell Pernis/Moerdijk has a separate recycling contract in place. Insulation collars Waterproof insulation collars to avoid water ingress shall be fitted around all protruding parts of tanks, vessels and columns with operating temperatures between ambient and 150 C or with intermittent operation. These collars shall be executed in accordance with standard drawing S-10.056 For existing equipment (maintenance), alternative solutions should be submitted to the Principal for approval, e.g. cellular glass collars (ref. DEP 30.46.00.31-Gen, appendix 9), in case welding on existing equipment is not allowed. Existing piping and equipment When modifications are made to existing pipe work and equipment, the existing insulation thickness shall be applied. Electrical tracing In case electrical tracing has been applied under the insulation, the electrical tracing shall be switched off (by others) prior to remove and/or install the insulation system. Asbestos/Ceramic fibres containing materials One should take into account that existing insulation materials may contain asbestos and/or ceramic fibres. To determine the presence of asbestos samples shall be tested by a Shell approved laboratory (e.g. Daniel C.Griffith Holland B.V.) The handling of asbestos and or ceramic fibres shall be in accordance with 05.00.1021 Minerale vezels.

1)

Heat costs to be confirmed by the principal at the start of the project.

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5.
5.1

AMENDMENT TEXT DEP 30.46.00.31-GEN

REF. PART II, CHAPTER 4, MATERIALS The hot insulation material on stainless steel piping and equipment, shall be of AS Quality in accordance with AGI Q135 (maximum contents of leach able chloride ions is < or = 6 mg/kg of insulation material). REF. PART II, CHAPTER 5.3, SURFACE PREPARATION The paint system shall be in accordance with: Maintenance painting 04.00.4053. Painting and coating of new equipment 04.00.4054.

5.2

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5.3

REF. APPENDICES, APPENDIX 1A, INSULATION THICKNESS (HOT INSULATION) INSULATION THICKNESS IN MM Normal operating temperature in C diameter. < 1" 1" 1,5" 2" 3" 4" 6" 8" 10 12" 14" 16" 18" 20" > 20" Equipment Equipment type "A" "B" "A" "B" "A" "B" "A" "B" "A" "B" "A" "B" "A" "B" "A" "B" A B "A" "B" "A" "B" "A" "B" "A" "B" "A" "B" "A" "B" "A" "B" 50 80 25 100 25 110 25 130 40 50 80 100 110 130 50 70 80 100 120 50 60 80 100 120 50 60 70 90 100 50 60 70 90 100 50 50 70 80 90 50 50 70 80 90 50 50 60 80 90 50 50 50 70 70 30 50 50 60 60 30 30 40 50 60 30 30 40 40 60 30 30 30 40 50 30 30 30 30 40 <50*) 30 51100 30 101150 30 151200 30 201250 40 251300 40 30 40 30 50 30 60 30 70 30 70 30 90 30 100 30 100 40 100 40 110 40 110 40 120 40 120 40 140 40 140 40 301350 50 30 50 30 60 30 60 40 70 40 80 40 90 40 100 40 100 40 110 50 110 50 120 50 120 50 120 50 160 50 160 50 351400 50 30 50 40 60 40 70 40 80 40 90 50 100 50 110 50 110 60 120 60 120 60 120 60 150 60 150 60 180 70 180 70 401450 60 40 60 40 70 40 80 50 80 50 90 50 100 60 120 60 120 70 140 70 140 70 150 70 150 70 150 80 180 80 180 80 451500 60 50 60 50 80 50 80 50 90 60 100 60 100 70 130 80 140 80 140 80 150 80 150 90 150 90 150 90 200 90 200 90 501550 70 60 70 60 80 70 90 70 90 80 100 80 120 80 130 80 140 100 140 100 150 100 150 100 150 100 150 100 200 100 200 100 200 200 160 160 150 150 150 150 130 120 100 90 90 80 70 551600 70

"A" Economic insulation thickness. "B" Personnel protection.

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5.4

REF. APPENDICES, APPENDIX 1B, INSULATION THICKNESS FOR PIPING AND EQUIPMENT WITH TRACING (HOT INSULATION) Heat medium LP-steam tracing Run pipe < 3" 4" en 6" 8" 20" Equipment MP-steam tracing < 3" 4" en 6" 8" 20" Equipment Electrical tracing < 3" 4" en 6" 8" 20" Equipment Insulation thickness 50 mm 50 mm 50 mm 50 mm 60 mm 60 mm 80 mm 60 mm 50 mm 50 mm 50 mm 50 mm

5.5

REF. APPENDICES, APPENDIX 1C, INSULATION THICKNESS FOR STORAGE TANKS (HOT INSULATION) INSULATION THICKNESS IN MM Storage tanks Tank walls Tank roofs Normal operating temperature in C < 50 50 51-100 80 101-150 100 2) 80 2) 151-200 120 2) 80 2) 201-250 140 2) 80 2)

2)

To be executed in two layers. Uit te voeren in twee lagen.

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5.6

REF. APPENDICES; APPENDIX 1D, LAYERS OF INSULATION (HOT INSULATION) BUILD-UP OF MULTIPLE LAYERS FOR PRE-FORMED PIPE SECTIONS Pipe diameter 1" 1,5" 2" 3" 3" 4" 4" 4" 6" 6" 6" 6" 6" 6" 8" 8" 8" 8" 8" 8" 8" 10" 10" 10" 12" 12" 12" 12" 16" 16" 16" 18" 18" 18" Isolation thickness in mm 100 100 120 120 140 120 130 160 120 140 150 160 200 300 130 140 160 180 200 240 300 140 160 300 140 160 200 240 140 160 180 140 160 200 Diameter layer 1 33 48 60 89 89 114 114 114 169 169 169 169 169 169 219 219 219 219 219 219 219 273 273 273 324 324 324 324 406 406 406 456 456 456 Thickness layer 1 60 60 40 70 70 50 50 100 50 100 100 100 100 120 50 100 100 100 100 100 100 70 80 80 40 40 40 40 100 100 100 100 100 100 Diameter layer 2 159 169 140 230 230 219 219 324 273 368 368 368 368 419 324 419 419 419 419 419 419 419 456 456 406 406 406 406 610 610 610 660 660 660 Thickness layer 2 40 40 80 50 70 70 80 60 70 40 50 60 100 120 80 40 60 80 100 70 120 70 80 120 100 120 100 100 40 80 60 40 60 100 610 610 60 100 712 100 558 660 70 80 660 60 Diameter layer 3 Thickness layer 3

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5.7

REF. APPENDICES; APPENDIX 1E, LAYERS OF INSULATION (HOT INSULATION) BUILD-UP OF MULTIPLE LAYERS FOR SLABS IN MM Insulation thickness in mm 40 50 60 80 90 100 110 130 140 150 160 170 180 190 200 210 220 230 240 250 260 Thickness layer 1 Thickness layer 2 Thickness layer 3 Thickness layer 4 40 50 60 80 40 100 50 50 60 50 80 50 80 50 100 50 60 50 80 50 80 60 80 80 100 80 60 100 60 100 60 80 80 80 100 80 100 80 100 80 100 100 80 60 50

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5.8

REF. APPENDICES; APPENDIX 1F, LAYERS OF INSULATION (HOT INSULATION) BUILD-UP OF MULTIPLE LAYERS FOR BLANKETS Insulation Thickness in mm 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 Thickness layer 1 Thickness layer 2 Thickness layer 3 Thickness layer 4 30 40 50 60 70 80 40 100 50 120 60 70 70 80 70 80 70 100 70 70 70 80 70 80 70 100 70 100 70 70 80 80 100 100 120 100 70 70 80 80 80 80 100 100 100 100 70 80 80 80 100 100 100 80 120 100 60 50

5.9

REF. APPENDICES, APPENDIX 2B, INSULATION THICKNESS CELLULAR GLASS, (COLD INSULATION) Ambient temperature Humidity Wind velocity Emissivity : : : : 25C 85% 0 m/s 0,9

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INSULATION THICKNESS IN MM Diameter 20 1 1 2 3 4 6 8 10 12 14 16 18 20 24 Vessel Notes Thickness may be rounded off to the nearest higher manufacturer's thickness (min. thickness 25 mm). All piping over 24 inch shall be insulated in accordance with the thickness specified for vessels. 12 12 13 14 14 15 16 17 17 17 18 18 18 18 18 19 19 0 29 31 33 35 37 41 43 46 48 49 51 51 52 53 54 54 59 -20 43 46 48 53 56 61 64 70 73 76 78 80 81 83 84 85 96 -40 55 58 62 68 71 78 83 90 95 99 103 104 107 108 110 112 130 Operating temperature C -60 66 70 74 81 85 94 99 108 115 120 124 126 129 131 133 136 162 -80 76 80 84 92 98 107 114 124 132 138 143 145 148 151 154 158 191 -100 84 89 94 103 109 120 127 139 147 155 160 162 166 169 172 177 218 -120 92 97 103 113 119 131 139 152 162 169 175 178 182 186 189 195 244 -140 100 105 111 121 128 141 150 164 175 183 189 193 197 201 205 211 268 -160 107 112 119 130 137 151 160 176 187 196 202 206 211 216 220 227 291 -180 113 119 126 138 145 160 170 187 198 208 215 219 224 229 234 241 313

5.10

REF. APPENDICES, APPENDIX 2C, INSULATION THICKNESS PUR/PIR (COLD INSULATION) Ambient temperature Humidity Wind velocity Emissivity : : : : 25C 85% 0 m/s 0,9

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INSULATION THICKNESS IN MM Diameter 20 1 1 2 3 4 6 8 10 12 14 16 18 20 24 Vessel Notes Thickness may be rounded off to the nearest higher manufacturer's thickness (min. thickness 25 mm). All piping over 24 inch shall be insulated in accordance with the thickness specified for vessels. 7 7 8 8 8 9 9 9 10 10 10 10 10 10 10 10 11 0 18 19 20 21 22 24 25 26 27 28 28 29 29 29 30 30 31 -20 26 27 29 31 33 35 37 40 41 43 44 44 45 46 46 47 50 -40 33 35 37 40 43 46 49 52 55 57 58 59 60 61 62 63 69 Operating temperature C -60 43 45 48 52 55 60 64 69 73 75 78 79 80 82 83 84 94 -80 53 56 59 65 68 75 79 86 91 95 98 99 102 103 104 107 123 -100 63 67 70 77 81 89 95 103 109 114 118 120 123 125 127 130 153 -120 69 73 77 85 89 98 104 114 120 126 130 132 135 138 140 143 171 -140 75 79 83 91 96 106 112 123 130 136 141 143 146 149 151 155 188 -160 80 84 89 97 103 113 120 131 139 146 151 153 157 160 162 167 203 -180 84 89 94 103 108 119 127 138 147 154 159 162 166 169 172 177 218

5.11

REF. APPENDICES, APPENDIX 4 JACKETING SELECTION In the table for hot insulation aluminium cladding may also be applied for process temperatures between ambient and 120C. For cold insulation only aluminised steel cladding Type 2 shall be applied.

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5.12

REF. PART III, AMENDMENTS/SUPPLEMENTS TO THE CINI HANDBOOK Tab 1 CINI 1.3.01 4.3 Application of the metal finishing layer. General Requirements + Installation Instructions General requirements for the thermal insulation of "hot" pipelines and equipment. Add to this clause: Sealing of furrowed edges in the cladding is not required for hot-insulation. Inexpertly installed or damaged cladding will cause Ingress of water, which must be allowed to evaporate via the joints in the cladding. In practice it will not always be possible to work without sealing by means of mastic or tape, but this must be very selectively. Example: Horizontal equipment and piping in the vicinity of water spray systems, no sealing shall be applied to the bottom segment (between 4 and 8o clock), and certainly not to the longitudinal joints in this segment

CINI 1.3.02 1.1 3.2.1

General requirements for the thermal insulation of "cold" pipelines and equipment. Replace this clause by: cellular glass (CG) Aluminium cladding shall not be applied. The ambient temperature is 25C. The following materials shall not be applied without approval of the Civil Engineering Section: flexible elastomeric foam (FEF).

3.5 Metal finishing materials. CINI 1.3.10 CINI 1.3.37 1.1

Add to this clause: Installation instructions for the thermal insulation of "hot" pipelines, fittings and equipment. The following materials shall not be applied without approval of the Civil Engineering Section: polyisocyanurate (PIR) and polyurethane (PUR) cellular glass (CG)

Tab 3 CINI 3.2.01 CINI 3.2.05 Page 1 of 1

Finishing materials + auxiliary materials Weather resistant mastics. The following materials shall not be applied without approval of the Civil Engineering Section: weather resistant ethyl vinyl acetate based mastic, weather resistant latex based, vapour barrier mastic, weather resistant elastomer based, vapour barrier mastic, weather resistant bitumen based vapour barrier mastic, contact adhesive.

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6.
6.1

INSULATION CODES
GENERAL For engineering and contracting-out purposes the various insulation systems shall be indicated with insulation codes. INSULATION CODES FOR HOT INSULATION MATERIALS Following insulation codes shall be applied for the selection of hot insulation materials. Code A 1.3.1 Code A 1.4.1 Code A 1.4.2 Code A 1.7.0 Code A 1.7.1 Code A 1.7.2 Code A 1.7.4 Code A 1.7.5 Code A 1.7.6 Code F 1.0.0 Fabric mattresses, glass fibre fabric silicon rubber coated type Alpha Maritex 3200-1-SBS (both sides) stuffed with Rockwool (Type 000) Rockwool blanket (Type 160) stitched to galvanised mesh. Rockwool blanket (Type 159) stitched to galvanised mesh. Pre-formed Rockwoolsections (for piping) Type 850 Pre-formed Rockwoolsections (for equipment) Lapinus ketelplaat 590. High density Rockwoolslabs (for mechanically loaded insulated objects). Lapinus Drukvaste plaat 520. Tank roof slab Lapinus 523. Tank shell slab Lapinus 524. Pre-formed Rockwool bends, maximum pipe diameter 8 inch, maximum thickness 100 mm (R = 1,5 D) Fireproofing insulation for EO containing piping and equipment consisting of one (1) layer Foamglass 50 mm thickness, T4 super K; Foamglass shall not be sealed and/or glued except where necessary. The Foamglass shall be fixed with Filament tape CR 110, centre to centre 25 cm, width: 25 mm for equipment, 19 mm for piping.

6.2

Code A 1.4.1(R) Rockwool blanket (Type 160R) stitched to stainless steel mesh. Code A 1.4.2(R) Rockwool blanket (Type 159R) stitched to stainless steel mesh.

6.3

INSULATION CODES FOR CLADDING MATERIAL Following insulation codes shall be used for the selection of cladding materials. Code B 1.5.0 Aluminium cladding in accordance with CINI specification 3.1.01, thickness in accordance with CINI 1.3.01 par. 3.4, including aluminium self tapping screws/blind rivets in accordance with CINI specification 2.25.01. Code B 1.5.4 Corrugated aluminium cladding in accordance with CINI 3.1.01, thickness in accordance with CINI 1.3.01 par. 3.4, including aluminium blind rivets in accordance with CINI specification 2.25.01. Code B 1.5.5 Trapezium shaped aluminium cladding in accordance with CINI 3.1.01, thickness in accordance with CINI 1.3.01 par. 3.4, including aluminium blind rivets in accordance with CINI specification 2.25.01.

Code B 1.6.0 Aluminised steel, Armco type T2 in accordance with CINI 3.1.02, thickness in accordance with CINI 1.3.01 par 3.5.1, including stainless steel self tapping screws/blind rivets. Code B 1.6.2 Aluminised steel, in accordance with CINI 3.1.02, thickness in accordance with CINI 1.3.01 par 3.5.1, including stainless steel bands (19 x 0,5 mm) in accordance with CINI specification 2.25.01.

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Code B 1.7.0 Stainless steel cladding in accordance with CINI 3.1.05, thickness in accordance with CINI 1.3.01 par. 3.4, including stainless steel self tapping screws/blind rivets in accordance with CINI specification 2.25.01. Code B 1.8.0 Finish with foil type LD-polyethylene, one-sided open tube transparent, dimensions 1000 x 0.1 mm, rough. Code B 1.9.1 Personal protection by means of perforated stainless steel plate, type 304, 2B. Hole diameter 3 mm, 5 mm pitch, opening 33%. Code B 1.9.2 Not applicable Code B 2.0.0 Cladding for fireproofing insulation (ref code F 1.0.0) consisting out of aluminized steel in accordance with CINI 3.1.02, including stainless steel bands (19 x 0,5 mm) in accordance with CINI specification 2.25.01. For large equipment application of self tapping stainless steel screws, approval of the Civil Engineering Section is required. 6.4 INSULATION CODES FOR COLD INSULATIONMATERIALS AROUND PIPING Following insulation codes are applicable for the selection of cold insulation materials around piping up to and including 24: Code K 1.1.0 In situ sprayed/formed PUR/PIR including metal vapour barrier. Code K 1.2.2 Pre-formed cellular glass sections (two layers) supplied with a factory applied TEROSTAT-PC vapour barrier foil or a locally applied mastic vapour barrier as outer vapour barrier. Code K 1.3.4 Pre-formed PUR/PIR sections (one layer) supplied with ship lapped joints (transverse and longitudinal) including a factory applied vapour barrier foil and wrapping. Code K 1.3.5 Pre-formed PUR/PIR sections (two layers) supplied with ship lapped joints (transverse and longitudinal) including a factory applied vapour barrier foil on the outside of both sections as vapour barrier and also wrapping on the outside as outer vapour barrier. Code K 1.3.7 Pre-formed PUR/PIR sections (two layers) supplied with butt joints (transverse and longitudinal) including a factory applied vapour barrier foil on the out side of both sections as vapour barrier and also wrapping on the outside as outer vapour barrier. Code K 2.1.0 Pre-formed PUR/PIR sections (one layer) supplied with ship lapped joints (transverse and longitudinal) including a vapour barrier foil and a second insulation layer of Foamglass. Code K 2.2.0 In situ sprayed/formed insulation layer around fittings, flanges, equipment parts and valves 6.5 INSULATION CODES FOR COLD MATERIALS AROUND EQUIPMENT Following insulation codes are applicable for the selection of cold insulation materials around equipment: Code K 3.2.2 Pre-formed Foamglass-slabs (two layers) provided with a factory applied TEROSTAT-PC vapour barrier foil or a locally applied mastic vapour barrier as outer vapour barrier. Code K 3.3.4 Pre-formed PUR/PIR-slabs (one layer) provided with a factory applied vapour barrier foil and mastic. Code K 3.3.5 Pre-formed PUR/PIR-slabs (two layers) provided with a factory applied vapour barrier foil on the outside of both slabs as vapour barrier and also a foil or mastic as outer vapour barrier.

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6.6

SPECIFICATION CODE K 1.3.4 AND K 1.3.5 IN COMBINATION WITH CODE B 1.6.2 For the typical details of the construction of cold insulation see figure 1. The insulation material shall consist of pre-formed PUR/PIR sections in accordance with the requirements of CINI 2.7.01, type TARECPIR CR40 (Supplier Coolag Holland B.V. or equal). The total insulation thickness shall be made up of one or two layers, depending on the insulation thickness. Transverse and longitudinal joints shall be overlapping ("ship lapped") in the case of single layer insulation. The inner and outer layer of multilayer insulation can be butt jointed, seams of multiple layer systems shall be staggered. The outer surface of the inner layer shall be covered with a secondary vapour barrier foil (no overlaps), Mylar Multiplex Foil type TF3/50, or equal. The vapour barrier foil shall be in accordance with the requirements of CINI 3.3.05. The outer leg of ship lapped joints and the butt joints of the outer sections are to be fully glued with Foster 81-82 or equal. The seams of the secondary vapour barrier foil shall be taped off with 50 mm wide InsuW-Rapid Multifoil Alu tape. Each layer of insulation shall be fixed with Scotch 3M filament tape type 895 or equal, three (3) tapes per meter pipe length. The outer primary vapour barrier on both one and two layer systems shall be InsuW-Rapid IWR 701 Instant Butyl Sealing tape with aluminium backup (300 mm wide minimum for straight lengths of pipe) or TEMBUTIL-ALU PLUS. Overlap shall be at least 50 mm. In piping systems at each interruption (a.o. at support locations, valves, flanges etc.), vapour stops shall be installed in accordance with CINI 1.3.53 par 3.4 and CINI 5.1.08.

Where boxes are used the inside of the box shall be lined with the composite vapour barrier (see above). Protective jacketing shall be aluminised steel plate. The cladding of straight lengths of pipe shall be fixed with stainless steel tension bands (19 x 0.5 mm). DO NOT use parkers. The seams need not be sealed.

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6.7

SPECIFICATION CODE K 3.3.4 AND K 3.3.5 IN COMBINATION WITH CODE B 1.6.2 Supply and application of pre-formed PUR/PIR slabs, type TARECPIR CR40 (Supplier Coolag Holland B.V. or equal). The total insulation thickness shall be made up of one (K 3.3.4) or two layers (K 3.3.5). Transverse and longitudinal joints shall not be overlapping ("ship lapped"). The outer surface of each layer shall be covered with a secondary factory applied vapour barrier foil (no overlaps) (Mylar Multiplex Foil type TF3/50, or equal). The vapour barrier foil shall be in accordance with the requirements of CINI 3.3.05. For the insulation of spherical shaped parts of equipment (heads of heat exchangers, columns, tanks, etc.) factory shaped segments (spherically and tangentially shaped) shall be applied. All insulation layers shall be sealed-off on the outside with a vapour barrier foil. The PUR/PIR-slabs shall not be glued to the equipment. All joints of PUR/PIR outer slabs shall be completely glued with Foster 81-82 or equal. The joints of secondary vapour barrier foil shall be taped-off with 50 mm wide InsuW-Rapid Multifoil Alu tape. On other insulation layer 19 mm wide Filament tape CR 110 shall be applied with a centre to centre distance of 25 cm. The outer insulation layer shall be fixed with 19 mm stainless steel straps. On both the one layer system (K 3.3.4) as well as the two layer system (K3.3.5) a vapour barrier layer of TEMBUTIL-ALU-PLUS shall be applied on top of the outer vapour barrier foil. Overlap shall be at least 50 mm. The complete system shall be finished with aluminised steel plate (Code B 1.6.2). The cladding shall be fastened by means of stainless steel bands (19 x 0,5 mm) instead of parkers and/or blind rivets. The use of dispersed PUR/PIR in situ shall be limited as much as possible. For valves and flanges, removable covers are preferred; if this is not possible or desirable, dispersed PUR/PIR in situ may be considered. The quality of the foam shall be in accordance with CINI 2.7.01. In order to facilitate future removal of in situ dispersed PUR/PIR, valves shall be wrapped in a rockwool blanket in accordance with DEP 30.46.00.31GEN, par. 5.9.3 and appendix 14, prior to dispersing the PUR/PIR. For the same reason it is recommended to apply a non-stick coating to the interior of covers used in this application.

The cladding of spherical heads/fronts shall be fixed with blind rivets. For the fixation of cladding on tank roofs the cladding shall be fixed to a specially designed supporting structure. The joints of cladding do not need to be sealed.

THERMAL INSULATION (PERNIS/MOERDIJK) Document ID: 04.00.4076 Filename: 04004076.doc Date: 2005-09-13 Issue: C Amendment DEP Gen Page: 17 van 18

BBS
Level: 2 Techn. Onderst.

UNCONTROLLED WHEN PRINTED

FIGURE 1; GENERAL DETAIL COLD INSULATION

Aluminised steel Tembutil-Alu plus or Insu-W-Rapid IWR 701 with overlap of 50 mm 75 mm wide Insu-W-Rapid IWR 701 Mylar multiflex foil type TF3/5 (factory applied over Pre formed foam elements TARECPIR CR40

Scotch 3M filament tape 895 3 tapes per meter pipe length

Foster 81-82

THERMAL INSULATION (PERNIS/MOERDIJK) Document ID: 04.00.4076 Filename: 04004076.doc Date: 2005-09-13 Issue: C Amendment DEP Gen Page: 18 van 18

BBS
Level: 2 Techn. Onderst.