10-09 / EN

Auto Eye Truss System SF022

Roof truss systems

Auto Eye Truss System SF022

Fully automated Truss production system

SF022 AutoEyeTruss system is a system developed for automatic production of roof trusses. The system combines high capacity with high industrialized quality. The automatic press visually identifies the roof truss and picks, places, positions and presses the nail plates to the roof truss automatically. The pressing force is adapted to the nailplate, thus the pressing result is perfect. The system can handle any shape of the roof truss and is working with accordance to Eurocode 2010.

Stops are automatically positioned and timber inserted

Pre fixing before transportation to press unit

The press relies on photo recognition and sofisticated hydraulics

Easy to use interface with full automatic functions

Roof truss systems

Auto Eye Truss System SF022

Main features
High production capacity of roof trusses, cycle time 11 seconds per nail plate High quality due to automatic production process Adaptive pressing force, thus perfect pressing result regardless of size of nail plate and timber dimension Zero set-up time for press Automatic pressing Automatic picking, placing and positioning of nail plates, including automatic control system for placement of nail plates according to Eurocode 2010 Automatic stacking of the produced roof truss Possibility to log and measure production quantity

Puck table with pre fixing nailing bridge

Roof truss systems

Auto Eye Truss System SF022

Functional description

Timber is placed by 2 operators, the placement and position of the timber is guided by the puck tables and laser shape function. A nailing bridge automatically nails corrugated nails in all joints and marks the roof truss with production data using a ink jet. The pucks are released and the roof truss is automatically lifted and transported to the next station (). The roof truss is transported towards the automatic press. The press picks nail plates from the right nail plate container, the system has 30 containers of various sizes of nail plates, and feed the nail plates to the press. The press visually identifies how the roof truss and joint is positioned and places the nail plates exactly on the right position relative the joint regardless if the timber is not 100% straight. The press presses the nail plates with the exact pressing force making the result perfect. When all the joints are processed the roof truss is fed towards the next station. The roof truss moves through the roller press as an extra quality check (option). The roof truss is automatically stacked. When a complete package is packed the operator bundles the roof truss package and places the package on a truck.

Auto Eye Truss System - Fully automatic truss production line

Roof truss systems

Auto Eye Truss System SF022

Limitless capacity
The AutoEyeTruss System can handle and produce any shaped roof truss within the defined limitations in dimension, classic shaped or scissor shaped roof truss does not matter. The production cycle is 11 seconds per pressing point or 13 seconds with 80% utilization. This gives approximataly 187 000 roof trusses annually when producing in 3 shifts for normal sized roof trusses.

Technical Description
Roof Truss dimensions Roof Truss Length Roof Truss Height Timber thickness Production line Width Length Square meters Operators Capacity Press cycle (one pair of nail plates) Roof truss example (8 pair of nail plates) Yearly capacity with roof truss example (8 pair of nail plates) Consumption Puck table Nailing portal Roller conveyour Press (TPS) Press (hydraulics) Roller press (option) Options Extra puck table (for parallel assembly of roof truss) Roller press Quality system for post review of placement of nail plates

Min

Max

3m 0,5 m 38 mm 12 m

12 m (24 m with extra puck table) 4,5 m (>4,5 m gets splitted) 51 mm

66 m (79 m incl. stacker) (+14 m with option extra puck table) 948 m2 (incl. stacker) 3 persons

11 seconds (13 seconds with 80% utilization) 1 minute 28 seconds (1 minutes 44 seconds) appr. 187 000 roof trusses Electrical 3x400 VAC - 80 A, 50 Hz 3x400 VAC - 50 A, 50 Hz 3x400 VAC - 180 A, 50 Hz 3x400 VAC - 80 A, 50 Hz 3x400 VAC - 35 A, 50 Hz Pneumatic (continous usage) 7 bar - 293 NL/min 7 bar - 471 NL/min 7 bar - 549 NL/min 7 bar - 772 NL/min -

Roof truss systems

About Randek

Randek in brief
Randek develops, manufactures and markets high-performance machines and systems for prefabricated house manufacturing. The product range consist of: cut saws, wall-, floor- and roof lines, roof truss system, butterfly tables and special machines. The automation level stretches from fully automated to manual. The company history goes back to the 1940s and began working in close cooperation with the first prefabricating house producers. Today leading house producers in 36 countries are using Randek machines and system.

Cut saws High quality and well tested saws with different automation levels. Also specialized saws for custom applications.

Wall-, Roof- and Floor lines Complete product program for manufacturing of walls, floors and roofs. From manual to fully automatic systems.

Roof truss systems Adapted equipment for rational manufacturing of roof trusses. From traditional systems to fully automatic.

Butterfly tables Flexible and well tested butterfly tables. Simple or advanced with a wide range of options.

Specialized machinery Customized machinery developed for specific applications, Automatic stucco machine, Beam insulating machine, Roof board machine and Window frame machine.

Services A wide range of services such as Factory Layout designs, Machine maintenance, House building systems and Financing.

Randek AB, Tngvgen 24, SE-311 32 Falkenberg, Sweden Phone: +46 346 55 700, Fax: +46 346 55 701, www.randek.com, E-mail: info@randek.com