TM 11-5855-249-23&P TECHNICAL MANUAL UNIT AND DIRECT SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS

LIST AND DEPOT MAINTENANCE REPAIR PARTS) VIEWERS, DRIVER'S NIGHT VISION AN/VVS-2(V)1A (NSN 5855-01-096-0871) (EIC: N/A) AN/VVS-2(V)2A (NSN 5855-01-096-0872) (EIC: N/A) AN/VVS-2(V)3 (NSN 5855 -01-105-7793) (EIC: N/A) AN/VVS-2(V)4 (NSN 5855-01-235-5489) (EIC: N/A) Introduction, page 1-1 Equipment Description and Data, page 1-3 Unit Maintenance Instructions, page 2-1 Preventive Maintenance Checks and Services, page 2-2 Unit Troubleshooting, page 2-7 Direct Support Maintenance Instructions, page 3-1 Direct Support Troubleshooting, page 3-5 Maintenance Allocation Chart, page B-1 Repair Parts and Special Tools List, page C-1

Distribution authorized to US Government agencies and their contractors for official use or for administrative or operational purposes only. This determination was made on 30 September 1991. Other requests for this document will be referred to Commander, US Army Communications-Electronics Command and Fort Monmouth, ATTN: AMSEL-LC-LEO-E-EQ-P, Fort Monmouth, New Jersey 07703-5000. DESTRUCTION NOTICE - Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

HEADQUARTERS, DEPARTMENT OF THE ARMY 1 AUGUST 1997

TM 11-5855-249-23&P

WARNING Danger of Explosion Do not carry batteries in pockets containing metal objects such as coins, keys, etc. Metal objects can cause the batteries to short circuit and become very hot. In the case of BA-5567/U lithium batteries, a short circuit could cause them to explode. Do not use batteries which look bulged or have burst. Turn these batteries in to the Defense Reutilization and Marketing Office. Contact your unit safety officer for help with large quantities of bulged or burst batteries. The BA-5567/U lithium battery contains sulfur dioxide gas under pressure and should be handled in the following manner: Do not heat, puncture, disassemble, short circuit, attempt to recharge, or otherwise tamper with the batteries. Turn off the equipment if the battery compartment becomes unduly hot. possible, wait until the batteries have cooled before removing them. If

The batteries have safety vents to prevent explosion. When they are venting gas, you will smell it (very irritating) or hear the sound of gas escaping. When the safety vents are operating properly, the batteries are fairly safe from bursting, but still must be handled with care because of heat. If you inhale sulfur dioxide, seek medical attention.

WARNING Remove the battery from the driver's viewer when using vehicular power. Using vehicle power when the battery is installed could cause the battery to explode causing possible injury to personnel.

WARNING Toxic Material The image-intensifier's phosphor screen contains toxic materials. A broken image intensifier assembly may be caused from damage to the housing assembly, especially if the housing is cracked by force. If an image intensifier assembly breaks, be extremely careful to avoid inhaling the phosphor screen material. Do not allow the material to come in contact with the mouth or open wounds on the skin. If the phosphor screen material contacts your skin, wash it off immediately with soap and water. If you inhale/swallow any phosphor screen material, drink a lot of water, induce vomiting, and seek medical attention as soon as possible.

TM 11-5855-249-23&P

WARNING Personnel Injury Serious injury may result if the nitrogen valve breaks off due to nitrogen tank upset. If the tank valve breaks, the tank can be propelled by the escaping gas and strike you or others. Always secure the tank to an upright support before removing the valve guard and attaching the regulator valve to the tank. FIRST AID For first aid or artificial respiration, see FM 21-11, First Aid for Soldiers.

*TM 11-5855-249-23&P TECHNICAL MANUAL No. 11-5855-249-23&P* HEADQUARTERS DEPARTMENT OF THE ARMY Washington, DC, 1 AUGUST 1997 TECHNICAL MANUAL UNIT AND DIRECT SUPPORT MAINTENANCE MANUAL, (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST AND DEPOT MAINTENANCE REPAIR PARTS) VIEWERS, DRIVER'S NIGHT VISION AN/VVS-2(V)1A (NSN 5855-01-096-0871) (EIC: AN/VVS-2(V)2A (NSN 5855-01-096-0872) (EIC: AN/VVS-2(V)3 (NSN 5855-01-105-7793) (EIC: AN/VVS-2(V)4 (NSN 5855-01-235-5489) (EIC:

N/A) N/A) N/A) N/A)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes, or if you know of a way to improve the procedures, please let us know. Mall your letter, DA Form 2028 (Recommended Changes to Publications and Blank Forms) or DA Form 2028-2 located in back of this manual direct to: Commander, US Army Communications-Electronics Command and Fort Monmouth, ATTN: AMSEL-LC-LEO-D-CS-CFO, Fort Monmouth, New Jersey 07703-5000. The fax number is 732532-1413, DSN 992-1413. You may also e-mail your recommendations to AMSEL-LC-LEO-PUBS-CHG@cecom3. monmouth.army.mil In either case a reply will be furnished direct to you. TABLE OF CONTENTS Paragraph Title Page

How to Use This Manual.............................................................................................................................................. v CHAPTER 1 Section I 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 Section II 1-9 1-10 1-11 1-12 Section III 1-13 1-14 1-15 INTRODUCTION ............................................................................................................................. 1-1 General Information ......................................................................................................................... 1-1 Overview......................................................................................................................................... 1-1 Scope ............................................................................................................................................. 1-1 Maintenance Forms, Records, and Reports....................................................................................... 1-1 Destruction of Army Materiel to Prevent Enemy Use........................................................................... 1-2 Preparation for Storage or Shipment ................................................................................................. 1-2 Official Nomenclature, Names, and Designations .............................................................................. .1-2 Reporting Equipment Improvement Recommendations (EIR).............................................................. 1-3 Corrosion Prevention and Control (CPC)........................................................................................... 1-3 Equipment Description and Data....................................................................................................... 1-3 Equipment Characteristics, Capabilities, and Features ....................................................................... 1-3 Location and Description of Major Components ................................................................................. 1-4 Differences Between Models ............................................................................................................ 1-6 Equipment Data............................................................................................................................... 1-8 Principles of Operation ..................................................................................................................... 1-9 Mechanical Functions....................................................................................................................... 1-9 Optical Functions ............................................................................................................................. 1-9 Electronic Circuit Functions .............................................................................................................. 1-9

* This manual supersedes TM 11-5855-249-23&P, dated 1 Jun 1994. i

TM 11-5855-249-23&P TABLE OF CONTENTS Paragraph CHAPTER 2 Section I 2-1 2-2 2-3 2-4 Section II 2-5 2-6 2-7 Section III 2-8 2-9 Section IV 2-10 2-11 2-12 Section V 2-13 2-14 2-15 Section VI 2-16 2-17 CHAPTER 3 Section I 3-1 3-2 3-3 3-4 Section II 3-5 3-6 Section III 3-7 3-8 Section IV 3-9 Section V 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 ii Title Page

UNIT MAINTENANCE INSTRUCTIONS............................................................................................ 2-1 Repair Parts; Tools; Special Tools; Test, Measurement, and Diagnostic Equipment (TMDE); and Support Equipment ..................................................................................... 2-1 Overview......................................................................................................................................... 2-1 Common Tools and Equipment ......................................................................................................... 2-1 Special Tools, TMDE, and Support Equipment................................................................................... 2-1 Repair Parts .................................................................................................................................... 2-2 Service Upon Receipt....................................................................................................................... 2-2 Site and Shelter Requirements ......................................................................................................... 2-2 Service Upon Receipt of Material . .................................................................................................... 2-2 Installation....................................................................................................................................... 2-2 Preventive Maintenance Checks and Services ................................................................................... 2-3 Preventive Maintenance Checks and Services (PMCS) Table............................................................. 2-3 Inspection Criteria for Image Intensifier Operation .............................................................................. 2-6 Unit Troubleshooting ........................................................................................................................ 2-8 Troubleshooting Table...................................................................................................................... 2-8 Image Intensifier Performance (Resolution) Check Tests Using the TS-4348/UV................................ 2-10 50 Foot Focus Check Procedures ................................................................................................... 2-12 Unit Level Maintenance Procedures ................................................................................................ 2-14 Replace Battery Compartment Cap, Gasket, and Retainer................................................................ 2-14 Replace Entrance Head Cover And Eyepiece Protective Cap ........................................................... 2-14 Replace Cushioning Pad................................................................................................................ 2-16 Preparation for Storage and Shipment............................................................................................. 2-16 Preparation for Storage.................................................................................................................. 2-16 Preparation for Shipment................................................................................................................ 2-16 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS ...................................................................... 3-1 Repair Parts, Tools, Special Tools, TMDE, and Support Equipment ................................................... 3-1 Overview......................................................................................................................................... 3-1 Common Tools and Equipment ......................................................................................................... 3-2 Special Tools, TMDE, and Support Equipment................................................................................... 3-2 Repair Parts .................................................................................................................................... 3-2 Service Upon Receipt....................................................................................................................... 3-2 Site and Shelter Requirements ......................................................................................................... 3-2 Service Upon Receipt of Material ...................................................................................................... 3-2 Servicing......................................................................................................................................... 3-2 Scope ............................................................................................................................................. 3-2 Purging, Pressurizing, and Leak Check ............................................................................................. 3-2 Direct Support Troubleshooting......................................................................................................... 3-6 Troubleshooting Table...................................................................................................................... 3-6 Direct Support Maintenance Procedures ........................................................................................... 3-8 Replacement of Entrance Head Assembly......................................................................................... 3-8 Replacement of Eyepiece Housing Assembly .................................................................................. 3-10 Replacement of Viewer Mount Housing Assembly............................................................................ 3-13 Replacement of Objective Lens Assembly....................................................................................... 3-15 Replacement of Tube and Magnifier Assembly ................................................................................ 3-18 Replacement of Electronic Control Assembly................................................................................... 3-20 Replacement of Battery Case and Cap Assembly ............................................................................ 3-23 Replacement of Power Adapter Assembly . ..................................................................................... 3-24 Replacement of ON/OFF Brightness Control Knob Assembly ........................................................... 3-25 Repair of Viewer Mount Assembly .................................................................................................. 3-26

TM 11-5855-249-23&P TABLE OF CONTENTS Paragraph 3-20 Section VI 3-21 Section VII 3-22 3-23 3-24 3-25 3-26 Section VIII 3-27 3-28 Section IX 3-29 3-30 APPENDIX A A-1 A-2 A-3 A-4 A-5 APPENDIX B Section I B-1 B-2 B-3 B-4 B-5 Section II Section III Section IV APPENDIX C Section I C-1 C-2 C-3 C-4 C-5 C-6 C-7 Section II Group 00 Title Page

Repair of Viewer Main Housing Assembly ....................................................................................... 3-36 Adjustments .................................................................................................................................. 3-36 Adjust Objective Lens Focus........................................................................................................... 3-36 Testing.......................................................................................................................................... 3-40 Voltage and Resistance Measurements........................................................................................... 3-40 Testing Power Adapter Assembly ................................................................................................... 3-44 Testing ON/OFF Brightness Control Knob Assembly........................................................................ 3-45 Testing Viewer Main Housing Assembly .......................................................................................... 3-46 Testing Driver's Viewer................................................................................................................... 3-47 Painting and Lubrication ................................................................................................................. 3-48 Painting......................................................................................................................................... 3-48 Lubrication..................................................................................................................................... 3-48 Preparation for Storage and Shipment............................................................................................. 3-48 Packing the AN/VVS-2(V)............................................................................................................... 3-48 Disposal of the Tube and Magnifier Assembly.................................................................................. 3-48 REFERENCES ................................................................................................................................A-1 Scope .............................................................................................................................................A-1 Forms .............................................................................................................................................A-1 Field Manuals ..................................................................................................................................A-1 Technical Manuals...........................................................................................................................A-1 Miscellaneous Publications ...............................................................................................................A-3 MAINTENANCE ALLOCATION CHART (MAC) ................................................................................B-1 Introduction .....................................................................................................................................B-1 The Army Maintenance System MAC................................................................................................B-1 Maintenance Functions ....................................................................................................................B-1 Explanation of Columns in the MAC, Section II ..................................................................................B-2 Explanation of Columns in Tools and Test Equipment Requirements ..................................................B-3 Explanation of Columns in Remarks, Section IV.................................................................................B-3 Maintenance Allocation Chart for Driver's Viewers, Night Vision, AN/VVS-2(V)1A, AN/VVS-2(V)2A, AN/VVS-2(V)3, AN/VVS-2(V)4 ................................................................................B-4 Tools and Test Equipment for AN/VVS-2(V)1A, AN/VVS-2(V)2A, AN/VVS-2(V)3, AN/VVS-2(V)4 .................................................................................................................................B-5 Remarks .........................................................................................................................................B-8 UNIT, DIRECT SUPPORT, MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST ...............C-1 Introduction .....................................................................................................................................C-1 Scope .............................................................................................................................................C-1 General ...........................................................................................................................................C-1 Explanation of Columns (Section II and III) ........................................................................................C-1 Explanation of Columns (Section IV) .................................................................................................C-5 Special Information ..........................................................................................................................C-6 How to Locate Repair Parts..............................................................................................................C-7 Abbreviations...................................................................................................................................C-7 Repair Parts List..............................................................................................................................C-8 Viewers, Driver's Night Vision, AN/VVS-2(V)1A, AN/VVS-2(V)2A, Page AN/VVS-2(V)3, AN/VVS-2(V)4 .................................................................................C-8 Fig # C-1 iii

TM 11-5855-249-23&P TABLE OF CONTENTS Paragraph Group 01 Group 02 Group 03 Section III Group 04 Title Page Fig # C-2 C-3 C-4

Housing Assembly, Eyepiece...................................................................................C-12 Housing Assembly, Main Viewer ..............................................................................C-14 (V)1A, (V)2A, (/)3, (V)4 Viewer Mount Assembly .......................................................C-17 Special Tools List....................................................................................................C-23 Special Tools..........................................................................................................C-25

C-5 Page

APPENDIX D Section I D-1 D-2 Section II APPENDIX E Section I Section II APPENDIX F

EXPENDABLE AND DURABLE ITEMS LIST ...................................................................................D-1 Introduction .....................................................................................................................................D-1 Scope .............................................................................................................................................D-1 Explanation of Columns....................................................................................................................D-1 Expendable and Durable Items List...................................................................................................D-2 ILLUSTRATED LIST OF MANUFACTURED ITEMS..........................................................................E-1 Introduction .....................................................................................................................................E-1 Manufactured Items Part Number Index ............................................................................................E-1 TORQUE LIMITS............................................................................................................................. F-1

GLOSSARY........................................................................................................................................... GLOSSARY-1 INDEX.............................................................................................................................................................INDEX-1

iv

TM 11-5855-249-23&P HOW TO USE THIS MANUAL Usage You must familiarize yourself with the entire maintenance procedure before beginning the maintenance task. Read and follow warning and caution notices. Manual Overview The contents of each chapter are listed at the beginning of the chapter. This listing includes the paragraph number, paragraph title and page number. Additional references to the contents of this manual can be found in the appendix at the back of the manual. This manual also contains the Repair Parts and Special Tools List (RPSTL) in appendix C for ordering parts. Appendix C gives details for using the RPSTL. Special Features A locator is provided on the right hand border of the front cover. This gives the location of the information most frequently used. To find the topic UNIT MAINTENANCE, open the manual to the correct page using the black tab on the side of the manual that lines up with the topic UNIT MAINTENANCE Instructions.

TM 11-5855-249-23&P

Figure 1-1. AN/VVS-2(V) Driver's Night Vision Viewer 1-0

TM 11-5855-249-23&P CHAPTER 1 INTRODUCTION TITLE Section 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 PAGE TITLE PAGE

I General Information ............................... 1-1 Overview.................................................. 1-1 Scope ...................................................... 1-1 Maintenance Forms, Records, and Reports 1-1 Destruction of Army Materiel to Prevent Enemy Use............................................... 1-2 Preparation for Storage or Shipment .......... 1-2 Official Nomenclature, Names, and Designations............................................. 1-2 Reporting Equipment Improvement Recommendations (EIR) ........................... 1-3 Corrosion Prevention and Control (CPC).... 1-3

Section II Equipment Description and Data ...........1-3 1-9 Equipment Characteristics, Capabilities, and Features.............................................1-3 1-10 Location and Description of Major Components .............................................1-4 1-11 Differences Between Models......................1-6 1-12 Equipment Data ........................................1-7 Section III Principles of Operation.........................1-9 1-13 Mechanical Functions ................................1-9 1-14 Optical Functions.......................................1-9 1-15 Electronic Circuit Functions ........................1-9

Section I. General Information 1-1 OVERVIEW Chapter 1 of this technical manual is intended to give you information regarding the AN/VVS-2(V) series driver's night vision viewer (Figure 1-1), its characteristics, the principles of operation, and maintenance procedures that will help you operate and maintain it properly. 1-2 SCOPE a. Type of Manual: Unit and Direct Support Maintenance Manual including RPSTL and Depot Maintenance Repair Parts. Model Number and Equipment Name: AN/VVS-2(V)1A, AN/VVS-2(V)2A, AN/VVS-2(V)3, AN/VVS2(V)4 Viewer, Driver's Night Vision, hereafter, called the driver's viewer. The driver's viewer is a component of several different combat vehicles and does not carry a separate End Item Code (EIC). Purpose of Equipment: The driver's viewer is a night vision device that enables improved night vision using ambient light from the sky (i.e., moon, stars, sky glow, etc.).

b.

c.

1-3 MAINTENANCE FORMS, RECORDS, AND REPORTS 1-3.1 Forms and Procedures. Department of the Army (DA) forms and procedures used for equipment maintenance will be those prescribed by DA PAM 738-750, The Army Maintenance Management System (TAMMS). 1-3.2 Department of the Army Pamphlet (DA PAM) 25-30. Refer to DA PAM 25-30, The Army Integrated Publishing and Printing Program, to determine whether there are new editions, changes, or additional publications pertaining to the equipment.

1-1

TM 11-5855-249-23&P 1-4 DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE For procedures to destroy this equipment to prevent its use by the enemy, refer to technical manual (TM) 750-244-2, Procedures for Destruction of Electronic Materiel to Prevent Enemy Use. 1-5 PREPARATION FOR STORAGE OR SHIPMENT See chapter 2, paragraphs 2-16 and 2-17, for instructions regarding preparation for storage or shipment of the driver's viewer by the unit and chapter 3, paragraphs 3-29 and 3-30, for packing and shipping instructions for the driver's viewer and for the tube and magnifier assembly by direct support. 1-6 OFFICIAL NOMENCLATURE, NAMES, AND DESIGNATIONS Table 1-1 provides a cross reference of common and official terms used in this manual. Table 1-1. Nomenclature Cross-Reference List. COMMON NAME Cotton-tipped Applicator Driver's Viewer (Night Periscope) Eye Loop Snap-Ring Pliers Spanner Wrench Torque Wrench Tube ON/OFF Brightness Control Mount Assembly, Vehicle Adapter, Vehicle Mount Objective Lens Housing Assembly, Throat, Housing-Mount Entrance Head Assembly OFFICIAL NOMENCLATURE Applicator, Disposable, Wood, Cotton Tipped End Viewer, Driver's Night Vision, AN/VVS-2(V) Magnifier, Holding Tool Pliers, Retaining Ring Wrench, Locking Ring Wrench, Torque Image Intensifier Tube Knob Assembly, Brightness Control Viewer Mount Assembly Mount Housing Assembly Assembly, Prism Head (AN/VVS-2(V)2A, AN/VVS-2(V)3, & AN/VVS-2(V)4 only) Assembly, Entrance Window & Mirror Housing Assembly (AN/VVS-2(V)1A only)

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TM 11-5855-249-23&P 1-7 REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR) If your driver's viewer needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you don't like about your equipment. Let us know what you don't like about the design or performance. Put it on a Standard Form (SF) 368, Product Quality Deficiency Report. Mail it to Commander, U.S. Army CommunicationsElectronics Command and Fort Monmouth, ATTN: AMSEL-LC-ED-CFO, Fort Monmouth, New Jersey 07703-5007. We'll send you a reply. 1-8 CORROSION PREVENTION AND CONTROL (CPC) 1-8.1 CPC Prevention Report Procedures. Corrosion prevention and control (CPC) of Army material is a continuing concern. It is important that any corrosion prevention and control problems with this equipment be reported so that the problem can be corrected and improvements made to prevent the problem from occurring in the future equipment. 1-8.2 Corrosion. While corrosion is typically associated with rusting metal, it can also include deterioration of other materials such as contacts, injection-molded plastic and foam inserts in the case. Unusual cracking, softening, swelling or breaking of these other materials may be a corrosion problem. 1-8.3 Corrosion Problem Reporting. If a corrosion problem is identified, report it using SF 368, Product Quality Deficiency Report. Use keywords such as "corrosion", "rust", "deterioration" or "cracking" to ensure that the information is identified as a CPC problem. The form should be submitted to the address specified in DA PAM 738-750. Section II. Equipment Description and Data 1-9 EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES 1-9.1 Driver's Viewer Overview. The driver's viewer enables a closed-hatch vehicle to be driven during night time conditions without active illumination. The area viewed is presented as a green image display at the eyepiece of the driver's viewer. The driver's viewer is a through-the-hull/hatch night periscope for armored vehicles. It is used by the vehicle driver and/or other crew members. The driver's viewer enables the driver to drive at night under blackout conditions. It can also be used to observe around the vehicle at night. The driver's viewer uses an image intensifier and electronic circuitry to increase the brightness of low light levels. Inside the vehicle, the user sees a much brighter, green colored view of the low light image outside the vehicle. 1-9.2 Bright Light Protection. The driver's viewer includes a bright light protection optical circuit called an electronic control assembly (ECA). The ECA protects the driver's viewer from bright light by cutting off the power when the driver's viewer is exposed to damaging high light levels. Power and operation are restored within a few seconds after the target brightness is reduced to a non-damaging level. 1-9.3 Entrance Head Assembly Housings. Entrance head assemblies differ in two ways. Some entrance head assemblies are enclosed in a metal housing and some in a plastic housing. These differences are manufacturing differences and functional operation of the driver's viewer remains the same. Metal and plastic housings are interchangeable. 1-9.4 Entrance Head Assembly Optical Protection. Most models of the driver's viewer have two sets of entrance head assemblies. One set includes a coated optical component (COC) and the other does not include COC. Generally, the COC versions are housed in the plastic housing. The COC version is identified

1-3

TM 11-5855-249-23&P with a "-2" suffix in the part number stamped on the side of the entrance head assembly. interference filter. 1-10 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS Major assemblies of the driver's viewer are described in the following paragraphs and illustrated in Figure 1-2. 1-10.1 Entrance Head Assembly. The term entrance head assembly refers to either the entrance window and mirror housing assembly or the prism housing assembly. It is the common term for both items. 1-10.1.1 Entrance Window and Mirror Housing Assembly (AN/VVS-2(V)1A). The entrance window and mirror housing assembly (Item 1A, Figure 1-2) directs the center of the line of sight of the objective lens barrel assembly (14) at an angle 7 degrees () below horizon. It also protects and holds the mirror in correct relation to the objective lens barrel assembly. 1-10.1.2 Prism Housing Assembly (AN/VVS-2(V)2A; AN/VVS-22(V)3; AN/VVS-2(V)4). The prism housing assembly (Item 1B and 1C, Figure 1-2) directs the center of the line of sight to the objective lens barrel assembly (14) parallel to the horizon. It also protects and holds the prism in correct relation to the objective lens barrel assembly. 1-10.2 Plate Assembly. The plate assembly (Item 2, Figure 1-2) is the driver's viewer interface with the vehicle hatch. It fits into the opening in the vehicle hatch and is secured in place for operation. When in place on the vehicle, it allows rotation of the driver's viewer and provides a means of attachment to the vehicle. Each model has a different plate assembly configuration. 1-10.3 Mount entrance head (14) and is the have the same Housing Assembly. The mount housing assembly (Item 3, Figure 1-2) is a metal housing between the assembly (1A1B/1C) and the main housing assembly (4). It encloses the objective lens barrel assembly mounting locator for the plate assembly (2). Models AN/VVS-2(V)1A, AN/VVS-2(V)2A, and AN/VVS-2(V)3 mount housing assembly. The AN/VVS-2(V)4 has a different mount housing assembly configuration. COC serves as a light

1-10.4 Objective Lens Barrel Assembly. The objective lens barrel assembly (Item 14, Figure 1-2) is contained internally within the mount housing assembly (3). It focuses the image gathered by the entrance head assembly (1A/1B/1C) onto the face of the image intensifier tube within the tube and magnifier assembly (13). 1-10.5 Instruction Plate. The instruction plate (Item 12, Figure 1-2) contains brief operating cautions. 1-10.6 Tube and Magnifier Assembly. The tube and magnifier assembly (Item 13, Figure 1-2) is located internally within the main housing assembly (4) and amplifies the image output of the objective lens barrel assembly (14) and increases the image size from 25 to 47.6 millimeters. It contains second generation 25 millimeter (mm) image intensifier tube and magnifier. 1-10.7 Viewer Main Housing Assembly. The viewer main housing assembly (Item 4, Figure 1-2) is the basic mechanical structure of the drivers viewer. It is a static assembly that maintains the eyepiece housing assembly (8) (mounted at the lower end) and the mount housing assembly (3) in precise alignment. It also provides an internal mounting surface for the tube and magnifier assembly (13) and electronic control assembly (Not Shown). The following components comprise part of the viewer main housing assembly: a. b. c. d. Power Adapter Assembly (Item 10, Figure 1-2) Battery Case and Cap Assembly (Item 11, Figure 1-2) Electronic Control Assembly (Not Shown on Figure 1-2) Brightness Control Knob Assembly (Item 9, Figure 1-2)

1-4

TM 11-5855-249-23&P

Figure 1-2. Major Components

1-5

TM 11-5855-249-23&P 1-10.8 Eyepiece Housing Assembly. The eyepiece housing assembly (Item 8, Figure 1-2) magnifies the image output of the tube and magnifier assembly (13) so that it appears to be of unity magnification relative to the real scene. The output image is clear and the majority of the scene is visible with both eyes simultaneously. 1-10.9 Protective Cap. The protective cap (Item 5, Figure 1-2) is a plastic storage cap that covers the cushioning pad (7) and viewing lens (6). It keeps the cushioning pad and viewing lens clean and protects the eyepiece housing assembly (8) during storage. 1-10.10 Viewing Lens. The viewing lens (Item 6, Figure 1-2) displays a green glow when power is turned on and provides an enhanced green image of the viewing area to the vehicle driver. 1-10.11 ON/OFF Brightness Control Knob. The ON/OFF Brightness control knob (Item 9, Figure 1-2) is used to turn the driver's viewer on and adjust the brightness. The knob has a series of internal mechanical notches to hold it in the position selected for operation. 1-10.12 Power Adapter Assembly Connector. The power adapter assembly (Item 10, Figure 1-2) connector connects to the vehicle power cable. It provides interface between vehicle power adapter and driver's viewer and converts vehicle power (+28 Volts, direct current [Vdc]) to +2.7 Vdc. 1-10.13 Battery Case and Cap. The battery case and cap assembly (Item 11, Figure 1-2) holds and protects the optional BA-5567/U lithium battery. It provides the electrical connection between the battery and the driver's viewer. 1-10.14 Cushioning Pad. The cushioning pad (Item 7, Figure 1-2) protects drivers face from bumping into the driver's viewer. 1-10.15 Entrance Head Cover. The entrance head cover (Item 18, Figure 1-2) keeps bright light, dust and dirt from the entrance head assembly (1A/1B) during storage. The cover must be kept on the entrance head during storage. 1-10.16 Identification Plate. The identification plate (Item 15, Figure 1-2) provides the nomenclature and other identification data for the driver's viewer. 1-11 DIFFERENCES BETWEEN MODELS 1-11.1 Major Assemblies. Major assemblies located below the plate assembly are the same for all models of the driver's viewer. The various models are assembled by swapping out the viewer mount and the entrance head assembly as depicted in Figure 1-2. In turn, the various viewer mount assemblies enable the driver's viewer to be mounted in several types of combat vehicles. Table 1-2 and the accompanying text describe the differences in models used on the various combat vehicles. NOTE All AN/VVS-2(V)1 models should be converted to AN/VVS-2(V)1A models by utilizing -2(V)1A plate assembly parts per the RPSTL. 1-11.2 AN/VVS-2(V)1A. The AN/VVS-2(V)1A viewers mount assembly enables the driver's viewer to be mounted in the M60 series main battle tank, M88 recovery vehicle, M728 combat engineering vehicle, and M113A3 armored personnel carrier (APC). This model series uses the entrance head and mirror housing assembly. The AN/VVS-2(V)1A incorporates a drag mechanism to maintain a designated azimuth rotational position.

1-6

TM 11-5855-249-23&P Table 1-2. Equipment Variations (V)1A x Entrance Window and Mirror Housing Assembly (Plastic/Metal) Prism Head Assembly (Plastic/Metal) Prism Head Assembly (Metal) x x x (V)2A (V)3 (V)4

Vehicle Mounting, M1 Tank M60 Tank M2/3 BFVS x M88 Recovery Vehicle M728 Combat Engineering Vehicle M109A6 Howitzer M113A3 APC x x x

NOTE All AN/VVS-2(V)2 models should be converted to AN/VVS-2(V)2A models by utilizing -2(V)2A plate assembly parts per the RPSTL. 1-11.3 AN/VVS-2(V)2A. The AN/VVS-2(V)2A viewer's mount assembly enables the drivers viewer to be mounted in the M1 series Abrams main battle tank. This model series uses the prism head assembly. The AN/VVS-2(V)2A incorporates a drag mechanism to maintain a designated azimuth rotational position. 1-11.4 AN/VVS-2(V)3. The AN/VVS-2(V)3 viewer's mount assembly enables the driver's viewer to be mounted in the M2/M3 family of Bradley Fighting Vehicle Systems (BFVS). The same mount is used on both the M2 and M3. This model uses the prism head assembly. 1-11.5 AN/VVS-2(V)4. The AN/VVS-2(V)4 viewer's mount assembly enables the driver's viewer to be mounted in the M109A6 Howitzer. The viewer mount housing assembly for the AN/VVS-2(V)4 is another major difference between models. This model uses the prism head assembly.

1-7

TM 11-5855-249-23&P 1-12 EQUIPMENT DATA Table 1-3 provides information pertaining to the operational, electrical, mechanical, optical and environmental characteristics of the driver's viewer.

Table 1-3. Equipment Data AN/VVS-2(V)1 AN/VVS-2(V)1A AN/VVS-2(V)2 AN/VVS-2(V)2A

ITEM

AN/VVS-2(V)3

AN/VVS-2(V)4

Weight Height Above Hull Below Hull Overall Voltage Requirement: Vehicle Powered Battery Powered Battery Life: BA-5567/U (Lithium) Azimuth Rotational Limits

16 pounds

18 pounds

18 pounds

21 pounds

6 in. 12 in. 18 in

4 in. 12 in. 16 in.

4 in. 12 in. 16 in.

4 in. 12 in. 16 in.

28 volts 3.0 volts

28 volts 3.0 volts

28 volts 3.0 volts

28 volts 3.0 volts

32 hours
o

32 hours

32 hours

32 hours
o

45 each side of forward

30 each side of forward

30 each side of forward

45 each side of forward

Elevation Rotation Field of View Width Height Focus Depth of Field Magnification Operating Temperature Storage Temperature

fixed
o

fixed
o

fixed

fixed

800 mils (45 ) 680 mils (38) Fixed (50 ft) 15 ft. to infinity 1X -59 to 125F -51C to +52C -59 to 154F -51C to +68C

800 mils (45 ) o 680 mils (38 ) Fixed (50 ft) 15 ft. to infinity 1X -59 to 125F -51C to +52C -59 to 154F -51C to +68C

800 mils (45) o 680 mils (38 ) Fixed (50 ft) 15 ft. to infinity 1X -59 to 125F -51C to +52C -59 to 154F -51C to +68C

800 mils (45) 680 mils (38) Fixed (50 ft) 15 ft. to infinity 1X -59 to 125F -51C to +52C -59 to 154F -51C to +68C

1-8

TM 11-5855-249-23&P Section III. Principles of Operation 1-13 MECHANICAL FUNCTIONS The driver's viewer can be rotated 45 degrees for the AN/VVS-2(V)1A and AN/VVS-2(V)4 and 30 degrees for the AN/VVS2(V)2A and AN/VVS-2(V)3 either side of the straight-ahead position. The straight-ahead position is maintained by a quickrelease plunger and a detent in the plate assembly. A firm twisting motion will rotate the driver's viewer out of the detent position. 1-14 OPTICAL FUNCTIONS 1-14.1 Driver's Viewer Optics. Light passes through the entrance head assembly and is reflected onto the objective lens as shown in Figure 1-3. The light is focused by the objective lens onto an image intensifier where the focused image is brightened and directed to the fiber optic image magnifier. The fiber optic image magnifier increases the size of the focused image and directs it through a prism to the eyepiece lens. The eyepiece lens magnifies and presents the image as a green biocular image display to the driver. 1-14.2 Bright Light Protection Optics. The driver's viewer is protected by the electronic control assembly as shown in Figure 1-4. The electronic control assembly protects the driver's viewer from bright light by cutting off the power when the driver's viewer is exposed to damaging high light levels. The power is restored within a few seconds after the target brightness is reduced to a non-damaging level. 1-15 ELECTRONIC CIRCUIT FUNCTIONS WARNING Remove the battery from the driver's viewer when using vehicular power. Using vehicle power when the battery is installed could cause the battery to explode causing possible injury to personnel and damage to equipment. 1-15.1 Electronic Control Assembly. The ECA (Figure 1-4) prevents the image intensifier tube from operating during bright light conditions. It is a hermetically sealed unit and receives either +3.0 Vdc battery power or vehicle power which has first been reduced to +2.7 Vdc by a hermetically sealed power converter in the power adapter assembly. 1-15.2 Electro-Optical Interface. The bright light protection circuit controls primary power to the image intensifier as shown in Figure 1-5. When scene light, which is transmitted through fiber optic conductor, reaches a pre-adjusted protective threshold, primary power is automatically inhibited to the image intensifier. 1-15.3 Power Adapter Assembly. The power adapter assembly is an electronic circuit which converts +28 Vdc vehicle power to +2.7 Vdc to operate the driver's viewer. The battery is used when connection is not made to vehicle electrical power. 1-15.4 Power/Brightness Control. The power/brightness control circuit applies power to the bright light protection circuit. It also provides a manual gain control input to the image intensifier. The manual gain control allows the user to increase the brightness of the image display under low light level conditions, but at higher light levels an automatic gain control circuit within the image intensifier limits and controls the brightness of the tube. Therefore, the image intensifier tube has more gain at low scene light levels than at high light levels.

1-9

TM 11-5855-249-23&P

Figure 1-3. Viewer Optics

1-10

TM 11-5855-249-23&P

Figure 1-4. Bright Light Protection Optics 1-11

TM 11-5855-249-23&P

Figure 1-5. Electro-Optical Interface

1-12

TM 11-5855-249-23&P CHAPTER 2 UNIT MAINTENANCE INSTRUCTIONS TITLE PAGE TITLE PAGE

Section I Repair Parts; Tools; Special Tools; Test, Measurement and Diagnostic Equipment (TMDE); and Support Equipment . .......... 2-1 2-1 Overview.................................................. 2-1 2-2 Common Tools and Equipment .................. 2-1 2-3 Special Tools, TMDE, and Support Equipment ............................................... 2-1 2-4 Repair Parts . ........................................... 2-2 Section 2-5 2-6 2-7 II Service Upon Receipt............................ 2-2 Site and Shelter Requirements .................. 2-2 Service Upon Receipt of Material ............... 2-2 Installation................................................ 2-2

Section IV Unit Troubleshooting............................2-8 2-10 Troubleshooting Table...............................2-8 2-11 50 Foot Focus Check Procedures.............2-10 2-12 Image Intensifier Performance (Resolution) Check Tests Using the TS-4348/UV ............................................2-11 Section V Unit Level Maintenance Procedures....2-14 2-13 Replace Battery Compartment Cap, Gasket, and Retainer...............................2-14 2-14 Replace Entrance Head Cover and Eyepiece Protective Cap..........................2-14 2-15 Replace Cushioning Pad..........................2-16 Section VI Preparation for Storage and Shipment ..........................................2-16 2-16 Preparation for Storage............................2-16 2-17 Preparation for Shipment .........................2-16

Section III Preventive Maintenance Checks and Services................................................. 2-3 2-8 Preventive Maintenance Checks and Services Table.......................................... 2-3 2-9 Inspection Criteria for Image Intensifier Operation................................................. 2-6

Section I. Repair Parts; Tools; Special Tools; Test, Measurement, and Diagnostic Equipment (TMDE); and Support Equipment 2-1 OVERVIEW This chapter contains maintenance procedures that are the responsibility of unit maintenance on the driver's viewer. Operating instructions and operator maintenance can be found in TM 11-5855-249-10 and are not repeated in this chapter. 2-2 COMMON TOOLS AND EQUIPMENT For authorized common tools and equipment, refer to the Modified Table of Organization and Equipment (MTOE) and Common Tables of Allowances (CTA) 50-970, CTA 8-100 applicable to your unit. 2-3 SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT Refer to Appendix B for the Maintenance Allocation Chart (MAC) for authorized maintenance and to Appendix C for the RPSTL for information on special tools, TMDE, and support equipment required at unit maintenance.

2-1

TM 11-5855-249-23&P 2-4 REPAIR PARTS Repair parts are listed and illustrated in Appendix C of this manual. Section II. Service Upon Receipt 2-5 SITE AND SHELTER REQUIREMENTS 2-5.1 Facility Requirements. The checks and services, as prescribed herein, should be accomplished in the electronic repair service area. A standard electronic workbench provides an adequate working area for the driver's viewer maintenance requirements. The surface area should be free of chemicals, vapors, and emissions that may damage external parts of the driver's viewer. Normal sheltering from the elements (cold, rain, dust, etc.) is necessary. Provisions will be made either inside or outside for a 50 foot focus check. 2-5.2 Dark Room Requirements. There should be provisions to perform certain service functions and specified tests in a darkroom or dark area in which all places where light can enter (e.g., windows, doors, wall and ceiling joints) have been blocked. This blocking can be accomplished using either permanent or temporary shields such as tape or heavy curtains. The room or area should appear dark (without the evidence of light entering the area) to your unaided eye after approximately 10 minutes of dark adaptation. Use a night vision device to identify and isolate the place where light enters. 2-6 SERVICE UPON RECEIPT OF MATERIAL a. Inspect the equipment for possible damage incurred during shipment. damaged, report the damage on SF 364, Report of Discrepancy. CAUTION The driver's viewer is a precision electro-optical instrument, so handle it carefully. b. Check the equipment against the packing slip to see if the shipment is complete. Report all discrepancies in accordance with (IAW) the instructions in DA PAM 738-750. Refer to DA PAM 25-30, Consolidated Index of Army Publications and Blank Forms, to determine whether there are modification work orders (MWO) pertaining to the equipment. Upon receipt of a new driver's viewer, perform Preventive Maintenance Checks and Services (PMCS) for initial servicing. If the equipment has been

c.

d.

2-7 INSTALLATION Installation instructions on mounting the driver's viewer for vehicle use are not included in this manual but can be found in vehicle TM's listed in Appendix A.

2-2

TM 11-5855-249-23&P Section III. Preventive Maintenance Checks and Services 2-8 PREVENTIVE MAINTENANCE CHECKS AND SERVICES TABLE 2-8.1 General. Table 2-1 provides easy access to the schedule of checks and services for the driver's viewer. Service intervals are periods of time within which the equipment must be checked and serviced to maintain full operation and reduce failures. 2-8.2 Warnings and Cautions. Always observe the WARNINGS and CAUTIONS appearing in your PMCS table. WARNINGS and CAUTIONS appear before applicable procedures. You must observe the WARNINGS and CAUTIONS to prevent serious injury to yourself and others or to prevent your equipment from being damaged. 2-8.3 Explanation of Table Entries. a. Item number column. Numbers in this column are for reference. When completing DA Form 2404, Equipment Inspection and Maintenance Worksheet, include the item number for the check/service indicating a fault. Item numbers also appear in the order that you must do checks and services for the intervals listed. Interval Column. This column tells you when you must do the procedure in the procedure column. Be sure to complete the appropriate maintenance forms whenever a check, test or service is performed. Procedures which are preceded with an "M" in the interval column must be done on a monthly basis. Location, Check/Service Column. This column provides the location and the item to be checked or serviced. The item location is underlined. Procedure Column. This column gives the procedure you must do to check or service the item listed in the check/service column to know if the equipment is ready or available for its intended mission or for operation. You must do the procedure at the time stated in the interval column. Not Fully Mission Capable If: Column. Information in this column tells you what faults will keep your equipment from being capable of performing its primary mission. If you make check and services procedures that show faults listed in this column, do not operate the equipment. Follow standing operating procedures for maintaining the equipment or reporting equipment failure.

b.

c.

d.

e.

2-8.4 Other Table Entries. Be sure to observe all special information and notes that appear in the table.

2-3

TM 11-5855-249-23&P Table 2-1. Preventive Maintenance Checks and Services NOTE It is mandatory that the Driver's Night Vision Viewer have a 180 day service check performed. The 180 day check will include a purging and pressurizing check and a 50 foot focus check in addition to PMCS below. NOTE Direct support maintenance units should document service checks (noting serial numbers, date of service, and results of the focus checks) and maintain this documentation IAW DA PAM 738-750. The next scheduled inspection date should be marked on the main viewer housing with a label (similar to DA Label 80) NOT FULLY MISSION CAPABLE IF:

ITEM NO. 1.

INTERVAL M

ITEM TO BE CHECKED Painted surface

PROCEDURE Check painted surfaces for missing, blistered or chipped paint. If surface area missing paint is larger than 1 square inch, touch up paint is required. Check for dirt, grease and moisture on external surfaces and parts. Clean and dry with a lint free cloth. Rotate viewer left and right. Lock in center position. Report deficiencies and turn into higher level of maintenance. Inspect for dirt and cracks in cover/cap or missing cover/cap. Replace if needed. Check cable and power adapter for cracks and for corroded or damaged connectors. Report deficiencies and turn into higher level of maintenance. Check for corrosion and cap damage. Inspect cap, gasket and retainer. Replace if needed. Inspect for cleanliness, chips, cracks or fogging. If needed, clean and dry. Report deficiencies and turn into higher level of maintenance.

2.

Before

Driver's viewer

3.

Before

View mount assembly rotation/ detent

Cant rotate or lock in center detent.

4.

Before

Protective cover/Protective cap Power cable and power adapter

5.

Before

If cracked or damaged.

6.

Before

Battery Compartment

Cracks, corrosion or damage present. Fogging (moisture in lens). Lens damaged, chipped, or cracked.

7.

Before

Lens

2-4

TM 11-5855-249-23&P Table 2-1. Preventive Maintenance Checks and Services - CONT NOT FULLY MISSION CAPABLE IF: Knob binds or sticks. Viewer does not turn on with either battery or power cable.

ITEM NO. 8.

INTERVAL Before and/or During

ITEM TO BE CHECKED Control knob, power adapter assembly, and case and cap assembly

PROCEDURE Check for smooth mechanical action. Install battery. Turn knob to ON position. Image intensifier should glow green. Rotate control knob to maximum brightness, and check for light intensity. Turn knob to OFF position. Remove battery. Install vehicle power cable and repeat steps. Report deficiencies and turn into higher level of maintenance. Maintainer shall use the TS-4348/UV to assist in checking resolution.

9.

Before

Viewed Image

Any one or more faults distracts viewed image.

If TS-4348/UV is not available, maintainer shall follow procedures in Paragraph 2-11 to perform 50 foot focus check in lieu of TS4348/UV. Check for edge glow, bright spots, resolution, focus, fixed pattern noise, chicken wire, and flashing, flickering or intermittent operation. Refer to inspection criteria for proper image intensifier operation checks. (Refer to Paragraph 2-9) 10. After Driver's viewer power Turn off driver's viewer and remove battery. Replace battery cap. If vehicle power cable is being used, remove cable. Inspect for dirt and moisture on external surfaces. Clean and dry with lint free cloth. Inspect for dirt and cracks in cover/cap, damaged lenses, and internal fogging. Install cover and cap. Report deficiencies and turn into higher level of maintenance. Inspect pad for cracks, rips or hardening. Replace if needed. Inspect for missing or damaged gaskets. Replace if needed. Lens are damaged or internal fogging is visible.

11.

After

Driver's viewer

12.

After

Protective cover/cap & lenses

13.

After

Cushioning pad

14.

After

Viewer mount gaskets

2-5

TM 11-5855-249-23&P 2-9 INSPECTION CRITERIA FOR IMAGE INTENSIFIER OPERATION CAUTION Keep the protective caps and covers on the driver's viewer when it is not in use. Operate the driver's viewer only under darkened conditions. 2-9.1 Image Intensifier PMCS Requirements. As directed in the PMCS table, image intensifier operation must be checked periodically. This section provides information for the night vision maintenance personnel concerning what to look for, how to look for it, and how to determine if the driver's viewer needs to be repaired. These checks are to be performed in a darkened area (refer to Paragraph 2-5). 2-9.2 Shading. The viewed image should present a perfect circle. If shading is present, you will not see a fully circular image (see Figure 2-1). When shading occurs you will see a faded image. Shading always begins on the edge and moves inward. If shading is present, send driver's viewer to higher level of maintenance.

Figure 2-1. Shading 2-9.3 Edge Glow. Edge glow is a bright area (sometimes sparkling) in the outer position of the viewing area (see Figure 2-2). To check for edge glow, cover lens to block out all light. If the image intensifier is displaying edge glow, the bright area will still show up. If edge glow is present, send driver's viewer to higher level of maintenance.

Figure 2-2. Edge Glow 2-9.4 Bright spots. These are cosmetic defects in the image intensifier. A bright spot is a small, non-uniform, bright area that may flicker or appear constant (see Figure 2-3). Not all bright spots make the viewer unacceptable. Bright spots are acceptable if they do not interfere with the ability to perform the mission. If bright spots do interfere, send driver's viewer to higher level of maintenance for evaluation. 2-9.5 Flashing, Flickering, or Intermittent Operation. The image may appear to flicker or flash. Flashing or flickering may result from improper connections, intermittent power source, or low battery. Check battery or power source, if condition continues, send driver's viewer to higher level of maintenance.

2-6

TM 11-5855-249-23&P 2-9.6 Black Spots or Streaks These are inherent manufacturing characteristics in the image intensifier or dirt or debris . between the lens. Black spots or streaks (see Figure 2-3) are acceptable as long as they do not interfere with viewing the image. No action is required if this condition is present unless the spots or streaks interfere with-the images being viewed. If the condition continues, send driver's viewer to higher level of maintenance.

Figure 2-3. Bright Spots, Black Spots, and Streaks 2-9.7 Fixed-Pattern Noise (Honeycomb). This is usually a cosmetic blemish in the image area characterized by a faint hexagonal (honeycomb) pattern throughout the viewing area that most often occurs at high-light or when viewing very bright lights (see Figure 2-4). This pattern can be seen in every image intensifier if the light level is high enough. This condition is acceptable as long as you can resolve the resolution target at the high-light level. If resolution cannot be resolved at high light level, send driver's viewer to higher level of maintenance.

Figure 2-4. Fixed-Pattern Noise 2-9.8 Chicken Wire. An irregular pattern of dark thin lines in the field of view either throughout the image area or in parts of the image area (see Figure 2-5). Under the worse case condition, these lines will form hexagonal or square-wave shaped lines. These lines are caused by defective fibers that do not transmit light occurring at the boundaries of fiber bundles in the output optic of the image intensifier. No action is required if this condition is present unless the chicken wire interferes with viewing the image. If viewing of image is impaired, send driver's viewer to higher level of maintenance.

Figure 2-5. Chicken Wire

2-7

TM 11-5855-249-23&P Section IV. Unit Troubleshooting 2-10 TROUBLESHOOTING TABLE The purpose of troubleshooting is to identify, usually by fault isolation, the cause of driver's viewer malfunction. Table 2-2 provides information pertaining to the trouble-shooting procedures for unit maintenance. Troubleshooting is based on the MAC (Appendix B).

Table 2-2. Unit Troubleshooting PROBLEM PROBABLE CAUSE WARNING Remove the battery from the drivers viewer when using vehicular power. Using vehicle power when the battery is installed could cause the battery to explode causing possible injury to personnel and damage to equipment. No green glow when power switch is turned on and brightness is turned up. Cover on entrance head. Remove cover. CORRECTIVE ACTION

Defective vehicle power cable Battery installed backwards. Battery weak. Battery case dirty. Battery case damaged. Power adapter assembly defective.

Replace cable Install battery correctly. Replace Battery. Clean battery case. Return to higher level of maintenance. Ensure vehicle power cable is disconnected before installing battery Check driver's viewer using battery power.

Electronic control assembly defective. Tube and magnifier assembly defective.

Return to higher level of maintenance. Return to higher level of maintenance.

2-8

TM 11-5855-249-23&P Table 2-2. Unit Troubleshooting - CONT PROBLEM Does not pass resolution check using TS-4348/UV or image not sharp at 50 feet. Image blurry or dim PROBABLE CAUSE Objective lens assembly not focused and/or image intensifier tube performance degrading. External surface dirty Internal fogging. Damaged or weak image tube. Viewed image too distant. Tube and magnifier assembly incorrectly positioned. Image tube and tapered fiber optic magnifier separated. Light conductor dirty. Electronic control assembly defective Intermittent operation. Defective vehicle power cable Improper vehicle power. Low battery voltage. Loose internal wires. ON/OFF brightness rotary switch does not control brightness. Weak or no illumination of image intensifier. Switch defective. CORRECTIVE ACTION Return to higher level of maintenance.

Clean optical surfaces. Return to higher level of maintenance.

Return to higher level of maintenance.

Image defocused on one side or dark on one side. Image on during bright conditions.

Return to higher level of maintenance.

Return to higher level of maintenance. Return to higher level of maintenance. Replace cable Refer to vehicle TM's Replace battery. Return to higher level of maintenance. Return to higher level of maintenance.

Gain control is turned down.

Adjust ON-OFF brightness control.

Batteries are weak. Image intensifier failure. Plate assembly sticks when rotated or does not remain in detent. Quick release plunger not adjusted correctly. Improperly adjusted viewer mount or broken component Dirt in assembly.

Replace batteries. Return to higher level of maintenance. Return to higher level of maintenance.

Return to higher level of maintenance.

If condition not corrected, turn into direct support.

2-9

TM 11-5855-249-23&P 2-11 IMAGE INTENSIFIER PERFORMANCE (Resolution) CHECK TESTS USING THE TS-43481UV INITIAL SETUP Test Facility Clean workbench Work area capable of being darkened Tools Test Set, Electronic Systems, TS-4348/UV (Item 45, Appendix B) References TM 11-5855-299-12&P, Operator's and Unit Maintenance Manual, Electronic Systems Test Set, TS-4348/UV CAUTION Perform the following inspection in the dark to prevent damage the image intensifier. NOTES Allow time for your eyes to become adapted to the darkness (approximately 10 minutes) prior to focus check. The person performing the focus test should have corrected vision to 20-20. Clean all external lenses prior to check. Due to the top heavy condition of the driver's viewer, it is recommended that it be mounted in the vehicle or equipment mounting device (Figure E-2) for this test. SETUP a. b. c. d. Ensure vehicle power cable is connected to driver's viewer power adapter connector or battery installed. Attach test set to driver's viewer using adapter. Select High/Light test by setting HIGH/LOW switch to HIGH. Turn test set on by selecting SWITCH II position. Ensure test set is operating by checking green POWER ON light.

FOCUS TEST a. View projected test pattern supplied by test set through driver's viewer eyepiece. NOTE For a pattern to be resolvable, three vertical bars and three horizontal bars must be visible. b. Determine group number and element number of smallest pattern resolvable.

2-10

TM 11-5855-249-23&P c. Driver's viewer must be able to resolve group 3, element 5, under High/Light conditions to pass test. If the viewer resolves group 3, element 5, the 50 foot focus check may be waived. If the viewer does not resolve group 3, element 5, the 50 foot focus check must be performed.

NOTE: AN/VVS-2(V)1A SHOWN Figure 2-6. Resolution Test Using TS-4348/UV

Figure 2-7. TS-4348/UV Test Pattern 2-11

TM 11-5855-249-23&P 2-12 50 FOOT FOCUS CHECK PROCEDURES INITIAL SETUP Test Facility Clean workbench 50 foot work area with ability to be darkened Tools Test Target, part number (PN) SM-D-771396 (Item 12, Appendix B)

NOTE The focus check must be conducted in a dark location with at least a light level of a quarter moon. Allow time for your eyes to become adapted to the darkness (approximately 10 minutes.) prior to focus check. The person performing the focus test should have corrected vision to 20-20 since the viewer is a fixed focus system. Clean all external lenses prior to check.

FOCUS CHECK a. Post test target (SM-D-771396, NSN 5855-01-027-1567) 50 5 feet from driver's viewer as measured from entrance head assembly to target. Refer to Figure 2-8. b. Ensure vehicle power cable is connected to driver's viewer power adapter connector or battery is installed. c. Turn on vehicle power. d. Turn driver's viewer on using OFF/BRIGHT control knob. e. Adjust gain via OFF/BRIGHT control knob for comfortable viewing of test target. NOTE The test target should be in the center of the viewing lens. If the test target cannot be resolved due to extreme low light levels, a flashlight or other low light source can be used to illuminate the target. Adjust eye relief so that the eye to viewing lens distance is six (6) to ten (10) inches. f. Driver's viewer passes focus check if viewer can resolve pattern B (Figure 2-8), which is the center pattern of 5 horizontal and 5 vertical bars. To resolve pattern B, 5 horizontal bars must be distinguished as being horizontal or 5 vertical bars must be distinguished as being vertical. Scan left and right for vertical bars and up and down for horizontal bars. In some cases, due to light levels and vision constraints, only the horizontal set or the vertical set of bars can be resolved. If resolution is acceptable, there is no need for further adjustment of objective lens focus. g. If driver's viewer fails focus check, it must be removed from service immediately, reported, and turned into higher level of maintenance for refocusing or tube and magnifier replacement.

2-12

TM 11-5855-249-23&P

Figure 2-8. 50 Foot Focus Test Setup

2-13

TM 11-5855-249-23&P Section V. Unit Level Maintenance Procedures 2-13 REPLACE BATTERY COMPARTMENT CAP, GASKET, AND RETAINER INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic, TK-101/G (Item 1, Appendix B) REMOVAL a. Unscrew cap (Figure 2-9). b. Disconnect retainer. c. Remove gasket. INSTALLATION a. Install gasket (Figure 2-9). b. Connect retainer. c. Install retainer. d. Screw on cap. 2-14 REPLACE ENTRANCE HEAD COVER AND EYEPIECE PROTECTIVE CAP INITIAL SETUP Test Facility Clean workbench

REMOVAL a. ENTRANCE HEAD COVER (Figure 2-9). (1) Remove entrance head cover by pulling it up and away from entrance head.

b. EYEPIECE PROTECTIVE CAP (Figure 2-9). (1) Remove eyepiece protective cap.

2-14

TM 11-5855-249-23&P

NOTE: AN/VVS-2(V)1A SHOWN Figure 2-9. Unit Level Repairable Items INSTALLATION a. ENTRANCE HEAD COVER (Figure 2-9). (1) Install entrance head cover by sliding it onto entrance head. b. EYEPIECE PROTECTIVE CAP (Figure 2-9). (1) Install eyepiece protective cap.

2-15

TM 11-5855-249-23&P 2-15 REPLACE CUSHIONING PAD INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic, TK-101/G (Item 1, Appendix B) REMOVAL a. Remove two screws, lock washers, and flat washers (Figure 2-9). b. Remove cushioning pad. INSTALLATION a. Install cushioning pad (Figure 2-9). b. Install two screws, lock washers, and flat washers. c. Tighten screws. Section VI. Preparation for Storage and Shipment 2-16 PREPARATION FOR STORAGE a. Security of the stored equipment is required. The area for storage must protect the driver's viewer from being stolen. b. In storage, the driver's viewer must be protected from the weather. Covered storage is required. c. The driver's viewer to be stored must be in good working order. Perform the operational check routine given in Table 2-3 on the driver's viewer prior to storage. d. When putting the driver's viewer into administrative storage, use a storage. area that is accessible. Equipment in administrative storage must be able to be removed from storage and put into operation on 24-hour notice. 2-17 PREPARATION FOR SHIPMENT Perform the following procedure to pack the driver's viewer for shipment. a. Pack driver's viewer in fiberboard box (see Figure 2-10). b. Use pads to secure driver's viewer in box and protect all surfaces.

2-16

TM 11-5855-249-23&P c. Place bag of desiccant inside box. d. Seal box with cloth tape or strapping tape. e. Blunt comers of sealed box. f. Wrap box in polyethylene plastic film. g. Seal with waterproof tape. h. Place plastic-sealed box into another close-fitting fiberboard box. i. Seal the outer box with cloth tape. j. Mark outside of box IAW MIL-STD-129.

2-17

TM 11-5855-249-23&P

Figure 2-10. Preparation For Shipment 2-18

TM 11-5855-249-23&P CHAPTER 3 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS TITLE Section I 3-1 3-2 3-3 3-4 PAGE TITLE PAGE

Repair Parts; Tools; Special Tools; TMDE; and Support Equipment.. Overview.............................................. Common Tools and Equipment .............. Special Tools, TMDE, and Support Equipment . ..................................... Repair Parts .........................................

3-1 3-1 3-2 3-2 3-2

Section II Service Upon Receipt..................... 3-2 3-5 Site and Shelter Requirements .............. 3-2 3-6 Service Upon Receipt of Material ........... 3-2 Section III Servicing ........................................ 3-2 3-7 Scope .................................................. 3-2 3-8 Purging, Pressurizing and Leak Check... 3-2 Section IV Direct Support Troubleshooting..... 3-6 3-9 Troubleshooting Table........................... 3-6 Section V 3-10 3-11 3-12 3-13 3-14 3-15 Direct Support Maintenance Procedure .................................. Replacement of Entrance Head Assembly ............................................. Replacement of Eyepiece Housing Assembly ............................................. Replacement of Viewer Mount Housing Assembly ............................................. Replacement of Objective Lens Assembly ............................................. Replacement of Tube and Magnifier Assembly ............................................. Replacement of Electronic Control Assembly .............................................

3-16 Replacement of Battery Case and Cap Assembly ............................................. 3-17 Replacement of Power Adapter Assembly ............................................. 3-18 Replacement of ON/OFF Brightness Control Knob Assembly......................... 3-19 Repair of Plate Assembly ...................... 3-20 Repair of Viewer Main Housing Assembly .............................................

3-23 3-24 3-25 3-27 3-36

Section VI Adjustments................................... 3-36 3-21 Adjust Objective Lens Focus.................. 3-36 Section VII Testing............................................ 3-22 Voltage and Resistance Measurements...................................... 3-23 Testing Power Adapter Assembly .......... 3-24 Testing ON/OFF Brightness Control Knob Assembly..................................... 3-25 Testing Viewer Main Housing Assembly ............................................. 3-26 Testing Driver's Viewer.......................... 3-40 3-40 3-44 3-45 3-46 3-47

3-8 3-8 3-10 3-13 3-15 3-18 3-20

Section VIIIPainting and Lubrication................ 3-48 3-27 Painting................................................ 3-48 3-28 Lubrication............................................ 3-48 Section IX Preparation for Storage and Shipment ................................... 3-48 3-29 Packing the AN/VVS-2(V)...................... 3-48 3-30 Disposal of the Tube and Magnifier Assembly ............................................. 3-48

Section I. Repair Parts; Tools; Special Tools; TMDE; and Support Equipment. 3-1 OVERVIEW a. These procedures provide direct support personnel with the instructions necessary to perform systematic inspections of the driver's viewer and certain repair and replacement actions necessary to keep the equipment operational. b. Direct support personnel shall perform only those actions authorized by the MAC (Appendix B). Equipment defects or malfunctions discovered by direct support personnel that require a higher level of maintenance shall be forwarded to depot maintenance for repair.

3-1

TM 11-5855-249-23&P

3-2 COMMON TOOLS AND EQUIPMENT For authorized common tools and equipment, refer to the Modified Table of Organization and Equipment (MTOE) and Common Tables of Allowances (CTA) 50-970 or CTA 8-100, as applicable to your unit. 3-3 SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT Refer to Appendix B for the MAC and to Appendix C for RPSTL information on special tools, TMDE, and support equipment required at direct support. 3-4 REPAIR PARTS Repair parts are listed and illustrated in Appendix C of this manual. Section II. Service Upon Receipt 3-5 SITE AND SHELTER REQUIREMENTS The requirement for site and shelter are the same as those specified for unit maintenance in Paragraph 2-5. 3-6 SERVICE UPON RECEIPT OF MATERIAL Requirements for inspecting equipment are the same as those for unit maintenance in to Paragraph 2-6. Section III. Servicing 3-7 SCOPE As required in the PMCS table (Paragraph 2-8), the driver's viewer must receive a 180 day service that is to be performed by direct support. This 180-day service consists of the basic PMCS found in Table 2-1, a 50 foot focus check IAW Paragraph 2-11, and purging and pressurizing IAW Paragraph 3-8. 3-8 PURGING, PRESSURIZING, AND LEAK CHECK INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-1051G (Item 2, Appendix B) Purge Kit, Fire Control, NSN 4931-00-065-1110 (Item 6, Appendix B) Tire Valve Extension, NSN 2640-00-338-2705 Purging Wrench and Adapter Assembly, SM-C-771384-1 (Item 3, Appendix B)

3-2

TM 11-5855-249-23&P Material/Parts Nitrogen, technical, tank (non-oil based) (Item 46, Appendix B) Leak detection compound, NSN 6850-00-621-1819 (Item 14, Appendix D)

WARNING Always secure the tank to an upright support before removing the valve guard and attaching the regulator valve to the tank. NOTE Alternate purge procedures may be acceptable. Request approval through Communications-Electronics Command (CECOM) Logistics Assistance Representative (LAR). SETUP a. Connect regulating valve to nitrogen tank. Refer to Figure 3-1. b. Connect tire valve extension (NSN 2640-00-338-2705) (part of fire control purging tool set) to purging wrench and adapter assembly (SM-C-771384-1). c. Connect purging wrench and adapter assembly to driver's viewer. d. Connect hose to nitrogen tank regulating valve. e. Connect tire valve extension to hose. Do not twist hose. f. Ensure that valves are closed on tank and regulator valve. WARNING Serious injury may result if the nitrogen valve breaks off due to nitrogen tank upset. If the tank valve breaks, the tank can be propelled by the escaping gas and strike you or others. g. Adjust regulator control valve for zero pressure output by rotating regulator control counter-clockwise until control has no spring tension. h. Open output valve. NOTE The high pressure gage (gage nearest the tank on the regulator) will indicate tank pressure. If the reading is below 50 pounds, replace the tank. i. Slowly back off gas outlet sealing screw one turn. Refer to Figure 3-2. j. Loosen inlet port needle valve.

3-3

TM 11-5855-249-23&P

Figure 3-1. Purging and Pressurizing Primary Tools

k. Screw purging wrench and adapter assembly (SM-C-771384-1) into inlet port tightly. I. Use large knob on purging wrench and adapter assembly to loosen needle valve one-half turn counterclockwise. NOTE This action allows the dry nitrogen gas to flow through the drivers viewer (or eyepiece housing assembly). m. Slowly adjust regulator control valve by turning it clockwise until low pressure gage indicates 3 pounds. NOTE The medium pressure gage on the regulator will indicate approximately the same pressure, but with less accuracy. n. Allow nitrogen gas to flow through driver's viewer (or eyepiece assembly) for 5 minutes. o. Tighten gas outlet sealing screw. LEAK CHECK NOTE Conduct leak check with driver's viewer (or eyepiece assembly) under pressure. 3-4

TM 11-5855-249-23&P p. Apply leak detection solution (NSN 6850-00-621-1819) to outlet port area and all mated surfaces on viewer or submerge viewer completely under water. q. Look for visible air bubbles escaping from viewer. NOTE If leaks are detected, replace appropriate preformed packing seals and/or assembly and re-purge the unit. NOTE Avoid getting leak-detection soap solution on lens surfaces. r. Press large knob on purging wrench and adapter assembly until it engages gas inlet needle valve on driver's viewer (or eyepiece housing assembly). s. Rotate large knob clockwise until valve is closed. t. Turn regulator control knob off. u. Unscrew purging wrench and adapter assembly from driver's viewer (or eyepiece housing assembly). NOTE If leaks are detected, replace appropriate preformed packing seals and re-purge the driver's viewer (or eyepiece housing assembly). v. Quickly apply leak detection solution to inlet port area. If leak is detected, replace needle valve and repartee viewer.

NOTE: REMOVE CUSHIONING PAD TO GAIN ACCESS TO GAS INLET AND OUTLET PORTS. NOTE: PURGE EYEPIECE ONLY IF INTERNAL FOGGING PERSISTS. Figure 3-2. Purging and Pressurizing Gas Inlet and Outlet Ports 3-5

TM 11-5855-249-23&P

Section IV. Direct Support Troubleshooting 3-9 TROUBLESHOOTINGTABLE This section contains troubleshooting procedures to determine the probable cause of observed driver's viewer malfunctions. Tests and inspections are provided to isolate the faulty component and corrective actions are provided to eliminate the malfunction. Troubleshooting procedures are given in Table 3-1. Table 3-1. Direct Support Troubleshooting PROBLEM No green glow when power switch is turned on and brightness is turned up. Image blurry or dim. PROBABLE CAUSE Cover on entrance head. CORRECTIVE ACTION Remove cover.

Defective vehicle power cable. Battery installed backwards. Battery weak. Battery case dirty. Battery case damaged.

Replace cable. Install battery correctly. Replace Battery. Clean battery case. Replace battery case (Paragraph 3-16). Ensure vehicle power cable is disconnected before installing battery. Check Driver's viewer using battery power. If green glow appears replace power adapter assembly (Paragraph 3-17).

Power adapter assembly defective.

Electronic control assembly defective.

Remove and replace electronic control assembly (Paragraph 3-15). Remove and replace tube and magnifier assembly (Paragraph 3-14). Clean optical surfaces. Replace source. battery or check power

Defective assembly.

tube

and

magnifier

External optical surfaces dirty. Weak battery or power source. Eyepiece housing and/or head assembly fogged. entrance

Purge eyepiece housing assembly and viewer main housing assembly (Paragraph 3-8). Check Objective Lens for internal fogging. Replace if fogged. (Paragraph 3-13)

Fogging persists.

3-6

TM 11-5855-249-23&P

Table 3-1. Direct Support Troubleshooting - CONT PROBLEM Image blurry or dim (continued). PROBABLE CAUSE Defective tube and magnifier assembly. CORRECTIVE ACTION Check viewer resolution (tube performance) with TS-4348/UV. (Paragraph 2-12) Check viewer resolution (tube performance) with TS-4348/UV. (Paragraph 2-12) Focus Objective (Paragraph 3-21) lens assembly.

Does not pass resolution check using TS-4348/UV or image not sharp at 50 feet.

Image Intensifier tube performance degrading.

Objective lens assembly not focused.

Viewed image too distant.

Tube and magnifier incorrectly positioned.

assembly

Check installation of tube and magnifier assembly (Paragraph 3-14). Remove and replace tube and magnifier assembly (Paragraph 3-14). Clean light conductor (Paragraph 3-10). Remove and replace electronic control assembly (Paragraph 3-15). Replace cable. Refer to vehicle TM Replace battery. Check Wiring (Paragraph 3-15 through 3-18) Remove and replace electronic control assembly (Paragraph 3-15). Remove and replace ON/OFF brightness control switch (Paragraph 3-18). Clean and readjust (Paragraph 3-19). Readjust quick-release (Paragraph 3-19). Repair plate assembly (Paragraph 3-19). plunger

Image defocused on one side or dark on one side. Image on during bright conditions.

Image tube and tapered fiber optic magnifier separated. Light conductor dirty.

Electronic control assembly defective.

Intermittent operation.

Defective vehicle power cable Improper vehicle power. Low battery voltage. Loose internal wires.

Electronic control assembly defective.

ON/OFF brightness rotary switch does not control brightness. Plate assembly sticks when rotated or does not remain in detent.

Switch defective.

Dirt in assembly Quick release plunger not adjusted correctly. Improperly adjusted viewer mount or broken component.

3-7

TM 11-5855-249-23&P Section V. Direct Support Maintenance Procedures Maintenance of the driver's viewer consists of adjustment, repair, removal and replacement, and disassembly and assembly procedures. No alignment instructions are required. Repairs consist of replacement of assemblies. Refer to the MAC (Appendix B) for repairable (replaceable) items. 3-10 REPLACEMENT OF ENTRANCE HEAD ASSEMBLY INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-101/G (Item 1, Appendix B) General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Material/Parts Cotton-tipped applicators (Item 1, Appendix D) Denatured ethanol (Item 3, Appendix D) Preformed packings (Appendix C) Silicone compound (Item 17, Appendix D) Lens Paper (Item 18, Appendix D) Clean dry cloth REMOVAL a. Loosen pan head screw (Item 1, Figure 3-3) two turns to vent driver's viewer of nitrogen gas. b. Remove four (or two [AN/VVS-2(V)4 only]) hex head screws (Item 2, Figure 3-3), lock washers (3), and flat washers (4). c. Remove entrance head assembly (Item 5, 6, or 7, Figure 3-3). d. Remove and discard preformed packings (Items 8 and 9, Figure 3-3) from viewer mount housing assembly (10). e. Remove entrance head protective cover (Item 11, 12, or 13, Figure 3-3), if applicable. AN/VVS-2(V)4 covers may have a chain attached. This chain can be removed by maintenance person. f. Clean all external optical surfaces and clean opening to light conductor (Item 14, Figure 3-3).

3-8

TM 11-5855-249-23&P

NOTE: AN/VVS-2(V)1A SHOWN FOR INFORMATION PURPOSES LEGEND FOR FIGURE 3-3 1. 2. 3. 4. 5. 6. 7. Pan Head Screw Hex Head Screw Lock Washer Flat Washer Entrance Window and Assembly Prism Housing Assembly Prism Housing Assembly 8. 9. 10. 11. 12. 13. 14. Preformed Packing Preformed Packing Viewer Mount Housing Assembly Entrance Head Cover Prism Protective Cover Prism Protective Cover Light Conductor Opening

Mirror

Housing

Figure 3-3. Removal/Installation of Entrance Head Assembly 3-9

TM 11-5855-249-23&P INSTALLATION NOTE Spread silicone compound evenly with fingers. Wipe off excess with clean, dry cloth. a. Apply uniform coating of silicone compound to two preformed packings (Items 8 and 9, Figure 3-3). b. Install preformed packing onto base of entrance head assembly (Item 5, 6, or 7, Figure 3-3). NOTE Wash hands before continuing assembly procedure. c. Clean glass surfaces of entrance head assembly with lens paper. d. Install entrance head assembly on viewer mount housing assembly (Item 10, Figure 3-3). e. Secure with four (or two [AN/VVS-2(V)4 only]) hex head screws (Item 2, Figure 3-3), lock-washers (3), and flat washers (4) and uniformly tighten. f. Install protective cover (Item 11, 12, or 13, Figure 3-3). g. Purge and pressurize (Paragraph 3-8). 3-11 REPLACEMENT OF EYEPIECE HOUSING ASSEMBLY INITIAL SETUP Test Facility Clean workbench Material/Parts Cotton-tipped applicators (Item 1, Appendix D) Denatured ethanol (Item 3, Appendix D) Preformed packing (Appendix C) Silicone compound (Item 17, Appendix D) Lens paper (Item 18, Appendix D) Clean, dry, lint-free cloth Tools General Tool Kit, Electronic TK-101/G (Item 1, Appendix B) General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Torque wrench (Item 14, Appendix B) Phillips 1/4 inch socket head adapter Universal joint, 3/8 to 1/4 drive adapter

3-10

TM 11-5855-249-23&P REMOVAL NOTE Do not open vent or purge fittings on the eyepiece housing assembly. a. Remove eyepiece protective cap (Item 6, Figure 3-4). b. Loosen pan head screw (Item 13, Figure 3-4). two turns to vent driver's viewer of nitrogen gas. c. Retighten pan head screw (Item 13, Figure 3-4). d. Remove two pan head screws (Item 9, Figure 3-4), lock-washers (8), and flat washers (7) from both sides of the housing assembly (3). e. Remove cushioning pad (Item 5, Figure 3-4). f. Remove four pan head screws (Item 10b, Figure 3-4), lock washers (11), and flat washers (12). g. Carefully remove eyepiece housing assembly (3). CAUTION Be careful when removing eyepiece housing assembly to prevent damage to prism. h. Remove and discard preformed packing (14). INSTALLATION NOTE Spread silicone compound evenly with fingers. Wipe off excess with clean dry cloth. a. Apply uniform coating of silicone compound to preformed packing (Item 14, Figure 3-4). b. Install preformed packing onto eyepiece housing assembly (Item 3, Figure 3-4). NOTE Wash hands before continuing assembly procedure. c. Clean prism on eyepiece housing assembly using lens cleaner and a clean, dry, soft, lint-free cloth. CAUTION Be careful not to chip optics when installing eyepiece housing assembly. d. Carefully install eyepiece housing assembly (Item 3, Figure 3-4) into viewer main housing assembly while checking to see that headless pin (15) and guide hole (2) are aligned and preformed packing (14) is correctly aligned with groove in eyepiece housing assembly. 3-11

TM 11-5855-249-23&P

LEGEND FOR FIGURE 3-4 1. 2. 3. 4. 5. 6. 7. 8. Pan Head Screw Guide Hole Eyepiece Housing Assembly Needle, Air Valve Cushioning Pad Eyepiece Protective Cap Flat Washer Lock Washer 9. 10. 11. 12. 13. 14. 15. Pan Head Screw Pan Head Screw Lock Washer Flat Washer Pan Head Screw Preformed Packing Headless Pin

Figure 3-4. Removal/installation of Eyepiece Housing Assembly

e. Install four pan head screws (Item 10, Figure 3-4), lock washers (11), and flat washers (12). f. Uniformly torque screws (Item 10, Figure 3-4) to 32.0 1.5 inch-pounds. g. Check lens barrel assembly focus (Paragraph 3-21). h. Purge and pressurize (Paragraph 3-8) driver's viewer main housing assembly. i. Install cushioning pad (Item 5, Figure 3-4) and secure with two pan head screws (9), lock-washers (8), and flat washers (7). j. Install eyepiece protective cap (Item 6, Figure 3-4).

3-12

TM 11-5855-249-23&P NOTE Some Eyepiece Housing Assemblies do not have a purge valve. If these units are fogged, replace them. 3-12 REPLACEMENT OF VIEWER MOUNT HOUSING ASSEMBLY INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Torque wrench (Item 14, Appendix B) Torque wrench adapter (Item 7, Appendix B) Materials/Parts Silicone compound (Item 17, Appendix D) Clean, dry cloth Cotton-tipped applicators (Item 1, Appendix D) Denatured ethanol (Item 3, Appendix D) Preformed packing (Appendix C) REMOVAL a. Remove entrance head assembly (Paragraph 3-10). b. Remove plate assembly (Paragraph 3-19). c. Remove four hex head bolts (Item 1, Figure 3-5), lock washers (2), and flat washers (3). CAUTION Prolonged exposure to light may damage the tube and magnifier assembly. Place cover on the tube and magnifier assembly. d. Carefully remove viewer mount housing assembly (Item 4, Figure 3-5) from main housing assembly (6). e. Remove and discard preformed packing (Item 5, Figure 3-5) from viewer main housing assembly (6). f. Remove objective lens barrel assembly (Paragraph 3-13), if necessary.

3-13

TM 11-5855-249-23&P

NOTE: AN/VVS-2(V)1A SHOWN FOR INFORMATION PURPOSES INDEX FOR FIGURE 3-5 1. 2. 3. 4. 5. Hex Head Bolt Lock Washer Flat Washer Viewer Mount Housing Assembly Preformed Packing 6. 7. 8. 9. Viewer Main Housing Assembly Tube and Magnifier Assembly Objective Lens Barrel Assembly Plate Assembly

Figure 3-5. Removal/Installation of Viewer Mount Housing Assembly

3-14

TM 11-5855-249-23&P INSTALLATION a. Use a clean, dry, soft, lint-free cloth to remove any dust from exterior surfaces including the tube and magnifier assembly (Item 7, Figure 3-5) and lenses of objective lens barrel assembly (8). NOTE Spread silicone compound evenly with fingers. Wipe off excess with clean, dry cloth. b. Apply uniform coating of silicone compound to preformed packing (Item 5, Figure 3-5). c. Install preformed packing uniformly in groove in viewer main housing assembly (6). NOTE Wash hands before continuing assembly procedure. d. Install objective lens barrel assembly (Paragraph 3-13), if necessary. e. Remove cover from tube and magnifier assembly (Item 7, Figure 3-5). f. Place viewer mount housing assembly (Item 4, Figure 3-5) on viewer main housing assembly (6). g. Install four hex head bolts (Item 1, Figure 3-5), lock-washers (2), and flat washers (3). h. Uniformly tighten hex head bolts to 32.0 + 0.5 inch-pounds. i. Adjust lens barrel assembly focus (Paragraph 3-21). j. Install plate assembly (Paragraph 3-19). k. Install entrance head assembly (Paragraph 3-10). I. Purge and pressurize driver's viewer (Paragraph 3-8). 3-13 REPLACEMENT OF OBJECTIVE LENS ASSEMBLY I INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-101/G (Item 1, Appendix B) General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Spanner focusing wrench assembly (SM-C-771387-1) (Item 4, Appendix B) Material/Parts Cotton-tipped applicators (Item 1, Appendix D)

3-15

TM 11-5855-249-23&P

Denatured ethanol (Item 3, Appendix D) Clean, dry cloth REMOVAL a. Remove entrance head assembly (Paragraph 3-10). b. For AN/VVS-2(V)4 only, remove plate assembly (Paragraph 3-19). c. Remove viewer mount housing assembly (Paragraph 3-12). d. Remove two self-sealing screws (Item 1, Figure 3-6). e. Loosen two self-locking set screws (Item 2, Figure 3-6) until they are flush with outer surface of plate assembly. f. Lay viewer mount housing assembly on one side.

g. Press spanner focusing wrench assembly (SM-C-771387-1) against small end of objective lens assembly (Item 3, Figure 3-6) with studs on wrench engaging notches in objective lens assembly. NOTE If the spanner focusing wrench assembly is not available, you can use your fingers to loosen, remove, install, and secure the objective lens barrel assembly. h. Twist wrench clockwise until objective lens assembly rotates freely. i. Remove wrench. j. Unscrew objective lens assembly and carefully remove it through bottom of viewer mount housing assembly. INSTALLATION a. Thread objective lens assembly (Item 3, Figure 3-6) into viewer mount housing assembly. b. Place spanner focusing wrench assembly (SM-C-771387-1) onto objective lens. counterclockwise until it seats. c. Secure two set screws (Item 2, Figure 3-6). d. Replace two self-sealing screws (Item 1, Figure 3-6). e. Replace viewer mount housing assembly (Paragraph 3-12). f. Adjust lens barrel assembly focus (Paragraph 3-21). g. Install plate assembly (Paragraph 3-19). h. Install entrance head assembly (Paragraph 3-10). barrel assembly and rotate

3-16

TM 11-5855-249-23&P

INDEX FOR FIGURE 3-6 1. Self Sealing Screw 2. Set Screw 3. Objective Lens Barrel Assembly Figure 3-6. Removal/Installation of Objective Lens Assembly

3-17

TM 11-5855-249-23&P

i. Purge and pressurize driver's viewer (Paragraph 3-8). 3-14 REPLACEMENT OF TUBE AND MAGNIFIER ASSEMBLY INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Material/Parts Cotton-tipped applicators (Item 1, Appendix D) Denatured ethanol (Item 3, Appendix D) Protective Cap, M5501-9F32 (Appendix C) Protective Cap, M5501-9F34 (Appendix C) Clean, dry, lint-free cloth

REMOVAL a. Remove entrance head assembly (Paragraph 3-10). b. Remove plate assembly (Paragraph 3-19). c. Remove viewer mount housing assembly (Paragraph 3-12). d. Place protective cap (Item 10, Figure 3-7) on tube and magnifier assembly (9). e. Remove pan head screw (Item 1, Figure 3-7), lock washer (2), and flat washer (3) from connector (4). f. Disconnect connector (Item 4, Figure 3-7) from tube and magnifier assembly (9) and swing it aside. g. Remove pan head screw (Item 5, Figure 3-7), lock washer (6), flat washer (7), and rim clenching clamp (8). CAUTION Be extremely careful to avoid chipping lower glass end of tube and magnifier assembly while removing it from the viewer main housing assembly. Do not rotate tube and magnifier assembly when sliding it out. NOTE The two holes on either side of the tube and magnifier assembly can be used as lifting points. h. Carefully remove tube and magnifier assembly.

3-18

TM 11-5855-249-23&P

INDEX FOR FIGURE 3-7 1. 2. 3. 4. 5. 6. Pan Head Screw Lock Washer Flat Washer Connector Pan Head Screw Lock Washer 7. 8. 9. 10. 11. Flat Washer Rim Clenching Clamp Tube and Magnifier Assembly Protective Cap Protective Cap

Figure 3-7. Removal/Installation of Tube and Magnifier Assembly 3-19

TM 11-5855-249-23&P i. Place protective cap (Item 11, Figure 3-7) on tube and magnifier assembly (9). NOTE Whenever a tube and magnifier assembly has been replaced, pack the removed tube and magnifier assembly in the packing and shipping material in which you received the replacement tube and magnifier assembly or use equivalent packing material. The original packing and shipping material provides the appropriate protection for the tube and magnifier assembly.

INSTALLATION a. Remove protective cap (Item 11, Figure 3-7). b. Clean exterior of tube and magnifier assembly (Item 9, Figure 3-7) using clean, lint-free cloth. c. Visually align tube and magnifier assembly with D-shaped hole in viewer main housing assembly. d. Carefully slide tube and magnifier assembly into viewer main housing assembly until it bottoms, ensuring that the D-ring on the tube and magnifier assembly has engaged the viewer main housing assembly. NOTE When properly seated, the tube and magnifier assembly cannot be rotated. e. Install rim clenching clamp (Item 8, Figure 3-7), flat washer (7), lock washer (6), and pan head screws (5). Clamp must sit flush on both main housing assembly and tube and magnifier edge. f. Secure connector (Item 4, Figure 3-7) to tube and magnifier assembly (9). g. Install pan head screw (Item 1, Figure 3-7), lock washer (2), and flat washer (3). h. Remove protective cap (Item 10, Figure 3-7). i. Replace viewer mount housing assembly (Paragraph 3-12). j. Adjust lens barrel assembly focus (Paragraph 3-21). k Install plate assembly (Paragraph 3-19). I. Install entrance head assembly (Paragraph 3-10). m. Purge and pressurize driver's viewer (Paragraph 3-8). 3-15 REPLACEMENT OF ELECTRONIC CONTROL ASSEMBLY INITIAL SETUP Test Facility Clean workbench

3-20

TM 11-5855-249-23&P Tools General Tool Kit, Electronic TK-1051G (Item 2, Appendix B) Soldering iron- (25 watts, maximum) Desoldering tool Material/Parts Cotton-tipped applicators (Item 1, Appendix D) Denatured ethanol (Item 3, Appendix D) Solder (Item 8, Appendix D)

REMOVAL a. Remove entrance head assembly (Paragraph 3-10). b. Remove plate assembly (Paragraph 3-19). c. Remove viewer mount housing assembly (Paragraph 3-12). d. Remove tube and magnifier assembly (Paragraph 3-14). e. Lay driver's viewer on side so removed parts cannot fall into viewer's main housing assembly. f. Remove two hex head screws (Item 4, Figure 3-8) and flat washers (22). g. Label wires to indicate connection locations. h. Desolder wires from electronic control assembly (Item 21, Figure 3-8). i. Remove electronic control assembly. INSTALLATION a. Solder wires to respective electronic control assembly terminals. Refer to Figure 3-13. b. Install electronic control assembly. (Item 21, Figure 3-8). c. Secure with two hex head screws (Item 4, Figure 3-8) and flat washers (22). d. Install tube and magnifier assembly (Paragraph 3-14). e. Install viewer mount housing assembly (Paragraph 3-12). f. Check lens barrel assembly focus (Paragraph 3-21). g. Install plate assembly (Paragraph 3-19). h. Install entrance head assembly (Paragraph 3-10). i. Purge and pressurize driver's viewer (Paragraph 3-8).

3-21

TM 11-5855-249-23&P

INDEX FOR FIGURE 3-8 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Pan Head Screw Lock Washer Flat Washer Socket Head Screw Pan Head Screw Lock Washer Flat Washer Battery Case and Cap Assembly Preformed Packing Flat Washer Lock Washer Pan Head Screw 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. Power Adapter Assembly Preformed Packing Pan Head Screw Lock Washer Flat Washer Brightness Control Knob Assembly Preformed Packing Viewer Main Housing Assembly Electronic Control Assembly Flat Washer Connector

Figure 3-8. Removal/Installation of Viewer Main Housing Assembly

3-22

TM 11-5855-249-23&P

3-16 REPLACEMENT OF BATTERY CASE AND CAP ASSEMBLY INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Soldering iron (25 watts, maximum) Desoldering tool Material/Parts Cotton-tipped applicators (Item 1, Appendix D) Denatured ethanol (Item 3, Appendix D) Preformed packing (Appendix C) Silicone compound (Item 17, Appendix D) REMOVAL a. Repeat Paragraph 3-15, steps a through c. b. Remove two screws (Item 5, Figure 3-8), lock washers (6), and flat washers (7). c. Pull battery case and cap assembly (Item 8, Figure 3-8) far enough from viewer main housing assembly (20) to desolder wires from electronic control assembly (21). d. Desolder battery case and cap assembly wires from electronic control assembly. e. Remove and discard preformed packing (Item 9, Figure 3-8). INSTALLATION NOTE Spread silicone compound evenly with fingers. Wipe off excess with clean, dry cloth. a. Apply a uniform coating of silicone compound to preformed packing (Item 9, Figure 3-8). b. Install new preformed packing on battery case and cap assembly (Item 8, Figure 3-8). NOTE Wash hands before continuing assembly procedures. c. Solder wires to electronic control assembly terminals (Figures 3-14 and 3-15). d. Insert battery case and cap assembly in viewer main housing assembly (Item 20, Figure 3-8).

3-23

TM 11-5855-249-23&P e. Install two screws (Item 5, Figure 3-8), lock washers (6), and flat washers (7). f. Install tube and magnifier assembly (Paragraph 3-14). g. Install viewer mount housing assembly (Paragraph 3-12). h. Check lens barrel assembly focus (Paragraph 3-21). i. Install plate assembly (Paragraph 3-19). j. Install entrance head assembly (Paragraph 3-10). k Purge and pressurize driver's viewer (Paragraph 3-8). 3-17 REPLACEMENT OF POWER ADAPTER ASSEMBLY INITIAL SETUP Test Facilities Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Soldering iron (25 wafts, maximum) Desoldering tool Material/Parts Cotton-tipped applicators (Item 1, Appendix D) Denatured ethanol (Item 3, Appendix D) Preformed packing (Appendix C) Solder (Item 8, Appendix D) Silicone compound (Item 17, Appendix D) REMOVAL a. Repeat Paragraph 3-15, steps a through c. b. Remove two screws (Item 12, Figure 3-8), lock washers (11), and flat washers (10). c. Pull power adapter assembly (Item 13, Figure 3-8) out of viewer main housing assembly (20). d. Desolder power adapter assembly wires from electronic control assembly (Item 21, Figure 3-8) terminals E5 and E6 as shown in Figures 3-14 and 3-15. e. Remove power adapter assembly (Item 13, Figure 3-8). f. Remove and discard preformed packing (Item 14, Figure 3-8).

3-24

TM 11-5855-249-23&P INSTALLATION NOTE Spread silicone compound evenly with fingers. Wipe off excess with clean, dry cloth. a. Apply uniform coating of silicone compound to preformed packing (Item 14, Figure 3-8). b. Install preformed packing on power adapter assembly (Item 13, Figure 3-8). NOTE Wash hands before continuing assembly procedure. c. Solder wires from power adapter assembly (Item 13, Figure 3-8) to electronic control assembly (21) terminals as shown in Figures 3-14 and 3-15. d. Insert power adapter assembly in viewer main housing assembly (Item 20, Figure 3-8). e. Install two screws (Item 12, Figure 3-8), lock washers (11), and flat washers (10). f. Install tube and magnifier assembly, (Paragraph 3-14). g. Install viewer mount housing assembly, (Paragraph 3-12). h. Check lens barrel assembly focus (Paragraph 3-21). i. Install plate assembly (Paragraph 3-19). j. Install entrance head assembly (Paragraph 3-10). k Purge and pressurize driver's viewer (Paragraph 3-8). 3-18 REPLACEMENT OF ON OFF BRIGHTNESS CONTROL KNOB ASSEMBLY INITIAL SETUP Test Facility Clean workbench Test Equipment Multimeter, AN/PSM-45, or equivalent (Item 5, Appendix B) Material/Parts Cotton-tipped applicators (Item 1, Appendix D) Denatured ethanol (Item 3, Appendix D) Preformed packing (Appendix C) Silicone compound (Item 17, Appendix D)

3-25

TM 11-5855-249-23&P 3-19 REPAIR OF VIEW MOUNT ASSEMBLY

REMOVAL a. b. c. d. Repeat Paragraph 3-15, steps a through c. Unscrew three screws (Item 15, Figure 3-8), lock washers (16), and flat washers (17). Label wires to indicate locations on electronic control assembly (Item 21, Figure 3-8). Desolder ON/OFF brightness control knob assembly (Item 18, Figure 3-8) wires from terminals El-E5 (Figure 3-14) on the electronic control assembly (21).

e. Remove ON/OFF brightness control knob assembly from the viewer main housing assembly (Item 20, Figure 3-8). f. Remove and discard preformed packing (Item 19, Figure 3-8). INSTALLATION NOTE Spread silicone compound evenly with fingers. Wipe off excess with clean, dry cloth. a. Apply uniform coating of silicone compound to preformed packing (Item 19, Figure 3-8). b. Install preformed packing on ON/OFF brightness control knob assembly (Item 18, Figure 3-8). NOTE Wash hands before continuing assembly procedure. c. Solder wires from ON/OFF brightness control knob assembly to electronic control assembly terminals as shown in Figures 3-13 and 3-14. d. Use multimeter to check that resistance change is correct as potentiometer is rotated (Paragraph 3-22 and Table 3-2). e. Install ON/OFF brightness control knob assembly. f. Install three screws (Item 15, Figure 3-8), lock washers (16), and flat washers (17). g. Install tube and magnifier assembly (Paragraph 3-14). h. Install viewer mounting housing assembly (Paragraph 3-12). i. Check lens barrel assembly focus (Paragraph 3-21). j. Install plate assembly (Paragraph 3-19). k Install entrance head assembly (Paragraph 3-10). I. Purge and pressurize driver's viewer (Paragraph 3-8).

3-26

TM 11-5855-249-23&P 13-19 REPAIR OF PLATE ASSEMBLY INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Materiel/Parts Self-sealing screws (MS51963-242) (Appendix C) Cotton-tipped applicators (Item 1, Appendix D) Denatured ethanol (Item 3, Appendix D) Preformed packing Appendix C) Silicone compound (Item 17, Appendix D) NOTE Refer to paragraph 1-11 for differences between models. All AN/VVS-2(V)1 and ANIVVS-2(V)2 models should be converted to AN/VVS-2(V)1A and AN/VVS-2(V)2A models by utilizing -2(V)1A and -2(V)2A plate assembly parts per the RPSTL. DISASSEMBLY OF AN/VVS-2(V)1 AND AN/VVS-2(V)2 a. Remove quick-release plunger (Item 1, Figure 3-9). b. Remove two socket head screws (Item 2, Figure 3-9), four flat washers (3), two compression springs (4), and mount clamp (5). c. Remove gasket (Item 18, Figure 3-9) from mount adapter plate assembly (8) (AN/VVS-2(V)2 only). d. Remove all socket head screws (Item 6, Figure 3-9), flat washers (7), and mount adapter plate assembly (8). e. Remove and discard preformed packing (Item 10, Figure 3-9). f. Remove two self-sealing screws (Item 11, Figure 3-9) and self-locking set screws (12) from the viewer mount housing assembly (17). Discard set screws (12). g. Remove two counter sunk machine-flat head screws (Item 13, Figure 3-9) and azimuth stop (14). h. Remove two screw thread inserts (Item 15, Figure 3-9).

3-27

TM 11-5855-249-23&P

LEGEND FOR FIGURE 3-9 1. 2. 3. 4. 5. 6. 7. 8. 9. Quick Release Plunger Socket Head Screw Flat Washer Spring Clamp Socket Head Screw Flat Washer Plate Assembly Shim 10. 11. 12. 13. 14. 15. 16. 17. 18. Preformed Packing Self Sealing Screw Self Locking Set Screw Flat Head Screw Stop Threaded Insert Threaded Insert Viewer Mount Housing Assembly Gasket

Figure 3-9. Disassembly of Plate Assembly AN/VVS-2(V)1 and AN/VVS-2(V)2

3-28

TM 11-5855-249-23&P i. Remove two screw thread inserts (Item 16, Figure 3-9). REASSEMBLY OF AN/VVS-2(V)1 AND AN/VVS-2(V)2 NOTE There is no reassembly of the AN/VVS-2(V)1 and AN/VVS-2(V)2 driver's viewers. AN/VVS-2(V)1 and AN/VVS-2(V)2 driver's viewers should be upgraded to AN/VVS2(V)1A and AN/VVS-2(V)2A driver's viewers when reassembly is required. DISASSEMBLY OF AN/VVS-2(V)1A, AN/VVS-2(V)2A, AND AN/VVS-2(V)3 a. Remove all socket head screws (Items 1 and 2, Figure 3-10), lock washers (3), and flat washers (4) in Figure 3-10. b. Remove gasket (Item 5 or 6, Figure 3-10) from plate assembly (14 or 15) for AN/VVS-2(V)2A and AN/VVS-2(V)3 only. c. Remove plate assembly b separating two halves (Item 13, 14, or 15, Figure 3-10) of assembly from viewer y mount housing assembly (7). d. Remove and discard preformed packing (Item 10, Figure 3-10), pressure pad (8), spring washers (9), and spacers (22). e. Remove two self-sealing screws (Item 11, Figure 3-10) from viewer mount (7). f. Remove two self-locking set screws (12, Figure 3-10) from viewer mount (7) and discard. g. If damaged, disassemble lever fasteners (Item 16, Figure 3-10), by removing shoulder screw (17) at bottom of lever fasteners. (AN/VVS-2(V)3 only) h. To replace detent, pry retaining ring (Item 18, Figure 3-10) from pivot pin (21) and remove Helical (Compression) Torsion spring (19) and roller assembly (20). REASSEMBLY OF AN/VVS-2(V)1A, AN/VVS-2(V)2A, AND AN/VVS-2(V)3 a. If necessary, reassemble lever fasteners (Item 16, Figure 3-10) by inserting shoulder screw (17) into lever fastener at bottom of lever fasteners. (AN/VVS-2(V)3 only) b. To install detent assembly, place helical (compression) torsion spring (19) into roller assembly (20). c. Install assembled unit onto pivot pin (Item 21, Figure 3-10). d. Install retaining ring (Item 18, Figure 3-10) on pivot pin (21). e. Install all replacement self-locking set screws (Item 12, Figure 3-10) by backing them into place.

f. Adjust self-locking set screws (Item 12, Figure 3-10) so that they do not protrude into inner bore of viewer mount housing assembly (7).

g. Remove preformed packings from replacement self-sealing screws (Item 11, Figure 3-10).

3-29

TM 11-5855-249-23&P

NOTE: ITEMS 13, 14, AND 15 CONSISTS OF TWO SECTIONS SEPARATED FOR CLARITY LEGEND FOR FIGURE 3-10 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Socket Head Screw Socket Head Screw Lock Washer Flat Washer Gasket (AN/VVS-2(V)2A) Gasket (AN/VVS-2(V)3) Viewer Mount Housing Assembly Pressure Pad Spring Washer Preformed Packing Self Sealing Screw Self Locking Set Screw 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. Plate Assembly (AN/VVS-2(V)IA) Plate Assembly (AN/VVS-2(V)2A) Plate Assembly (AN/VVS-2(0)3) Lever Fastener Shoulder Screw Retaining Ring Spring, Helical, Torsion Roller Assembly Pivot Pin Spacer Shim Headless Pin

Figure 3-10. Disassembly/Assembly of Plate Assembly AN/VVS-2(V)1A, AN/VVS-2(V)2A, and AN/VVS-2(V)3

3-30

TM 11-5855-249-23&P

NOTE Spread silicone compound evenly with fingers. Wipe off excess with clean, dry cloth. h. Apply light uniform coating of silicone compound (Item 17, Appendix D) to preformed packings. i. Reinstall preformed packings on self-sealing screws. NOTE Clean hands before continuing assembly procedure. j. Install self-sealing screws. k Inspect two replacement preformed packings (Item 10, Figure 3-10) for damage; replace as necessary. NOTE Spread silicone compound evenly with fingers. Wipe off excess with clean, dry cloth. I. Apply light uniform coating of silicone compound (Item 17, Appendix D) to preformed packings (Item 10, Figure 3-10). m. Install preformed packings on viewer mount housing assembly (Item 7, Figure 3-10). NOTE Clean hands before continuing assembly procedure. n. Install spacer shims (Item 22, Figure 3-10) as required, two spring washers (9) and one pressure pad (8) int o viewer mount housing assembly (7). o. Assemble both halves of plate assembly (Item 13, 14, or 15, Figure 3-10) on viewer mount housing assembly (7). p. Secure with socket head screws (Items 1 and 2, Figure 3-10), lock-washers (3), and flat washers ( 4). screws to 7 + 1 foot-pounds. Torque

q. Replace gasket (Item 5 or 6, Figure 3-10) by applying rubber cement into groove of plate assembly (14 or 15) and press gasket into groove. r. Place assembled driver's viewer into torque viewer plate assembly. s Secure driver's viewer to torque viewer plate assembly. t. Place viewer torque wrench adapter assembly on driver's viewer and secure. u. Place 1/2-inch (3/8-inch drive) socket on torque wrench. v. Attach torque wrench to viewer torque wrench adapter assembly. w. Slowly rotate driver's viewer from center to one stop position. x. Torque wrench should indicate four to six foot-pounds during rotation away from center detent.

3-31

TM 11-5855-249-23&P

y. Slowly rotate driver's viewer in opposite direction to other stop position. z. Torque wrench should indicate four to six foot-pounds during rotation except for center detent position. DISASSEMBLY OF AN/VVS-2(V)4 a. Remove gasket (Item 12, Figure 3-11) from plate assembly (8). b. Remove all socket head screws (Item 1, Figure 3-11), lock washers (2), and flat washers (3). c. Remove two self-locking set screws (Item 4, Figure 3-11). d. Place paper towels on three 2x4 wooden blocks. e. Secure paper towels to wooden blocks with masking tape. f. Lay three wooden blocks on work surface. g. Place driver's viewer on three wooden blocks. h. Adjust wooden blocks to support viewer main housing assembly and prism mounting flange. NOTE Do not allow wooden blocks to make contact with prism head. i. Insert 3/16-inch punch into one of outermost plate assembly screw holes. j. Assure 3/16-inch punch contacts bottom of screw hole. NOTE Do not use excessive force when tapping 3/16-inch punch. k Firmly tap 3/16-inch punch one time with hammer. I. Insert 3/16-inch punch into other outermost plate assembly screw hole. m. Assure 3/16-inch punch contacts bottom of screw hole. n. Firmly tap 3/16-inch punch one time with hammer. o. Repeat steps (i) through (n) until plate assembly (Item 8, Figure 3-11) seal is broken. p. Remove plate assembly by separating two halves (Item 8, Figure 3-11) from viewer mount housing assembly (13). q. Use acetone to remove adhesive from mating surfaces of plate assembly (Item 8, Figure 3-11). r. Remove and discard two preformed packings (Item 7, Figure 3-11). s. Pry retaining ring (Item 11, Figure 3-11) from pivot pin (16).

3-32

TM 11-5855-249-23&P

NOTE: ITEM 8 CONSISTS OF TWO SECTIONS SEPARATED FOR CLARITY

LEGEND FOR FIGURE 3-11 1. 2. 3. 4. 5. 6. 7. Socket Head Screw Lock Washer Flat Washer Self Locking Set Screw Block Assembly Friction Block Preformed Packing 8. 9. 10. 11. 12. 13. 14. Plate Assembly Headless Pin Roller Assembly Retaining Ring Gasket Viewer Mount Housing Assembly Self Sealing Screw

Figure 3-11. Disassembly/Assembly of Plate Assembly AN/VVS-2(V)4 3-33

TM 11-5855-249-23&P

NOTE Viewer torque plate assemblies differ with each variation. Listed below are the part numbers for the viewer torque plate assemblies and corresponding driver's viewer variation(s). Torque Plate SM-D-771391-1 SM-D-771891-2 SM-D-771492 5008477-1 Driver's Viewer AN/VVS-2(V)1; AN/VVS-2(V)1A AN/VVS-2(V)2; AN/VVS-2(V)2A AN/VVS-2(V)1A; AN/VVS-2(V)2A; AN/VVS-2(V)3 AN/VVS-2(V)4

Figure 3-12. Rotational Torque Testing

3-34

TM 11-5855-249-23&P t. Remove helical torsion spring (Item 15, Figure 3-11) and roller assembly (10). REASSEMBLY OF AN/VVS-2(V)4 a. To install detent assembly, place helical (compression) torsion spring (Item 15, Figure 3-11) into roller assembly (10). b. Install retaining ring (Item 11, Figure 3-11) to secure roller assembly (10). NOTE Spread silicone compound evenly with fingers. Wipe off excess with clean, dry cloth. c. Apply light uniform coating of silicone compound to preformed packings (Item 7, Figure 3-11). d. Install preformed packings on viewer mount housing assembly (Item 13, Figure 3-11). NOTE Clean hands before continuing assembly procedure. e. Place two halves (Item 8A/8B, Figure 3-11) of plate assembly around viewer mount housing assembly (8). f. Install all socket head screws (Item 1, Figure 3-11), lock washers (2), and flat washers (3). g. Uniformly tighten all screws. h. Install gasket (Item 12, Figure 3-11) on plate assembly (8). i. Place assembled driver's viewer into torque viewer plate assembly. j. Secure driver's viewer to torque viewer plate assembly. k Place viewer torque wrench adapter assembly on driver's viewer and secure. I. Place 1/2-inch (3/8-inch drive) socket on torque wrench. m. Attach torque wrench to viewer torque wrench adapter assembly. n. Slowly rotate driver's viewer from center to one stop position. o. Torque wrench should indicate four to six foot-pounds during rotation away from center detent. p. Slowly rotate driver's viewer in opposite direction to other stop position. q. Torque wrench should indicate four to six foot-pounds during rotation except for center detent position.

3-35

TM 11-5855-249-23&P 3-20 REPAIR OF VIEWER MAIN HOUSING ASSEMBLY INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Materials/Parts Set Screws (Appendix C) DISASSEMBLY a. Remove needle valve (Item 1, Figure 3-13).

b. Remove self-sealing screw (Item 2, Figure 3-13). REASSEMBLY a. Install self-sealing screw (Item 2, Figure 3-13).

b. Install needle valve (Item 1, Figure 3-13). Section VI. Adjustments 3-21 ADJUST OBJECTIVE LENS FOCUS Objective Lens Barrel Assembly. Adjust the objective lens barrel assembly for correct focus at 50 feet as follows: INITIAL SETUP Test Facility Clean workbench Room or outside area that can be darkened for 50 foot focus test. Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Spanner Focusing Wrench Assembly, SM-C-771387-1 (Item 4, Appendix B)

3-36

TM 11-5855-249-23&P

LEGEND FOR FIGURE 3-13 1. 2. Needle Valve Screw

Figure 3-13. Disassembly of Viewer Main Housing Assembly Equipment D.C. Power Supply, PP-3940/G, or equivalent (Item 13, Appendix B) Special Purpose Cable Assembly, SM-D-771395-1 (Item 11, Appendix B) Test Target, SM-D-771396 (Item 12, Appendix B)

3-37

TM 11-5855-249-23&P OBJECTIVE LENS FOCUS NOTE The focus adjustment must be conducted in a dark location with at least a light level of a quarter moon. Allow time for your eyes to become dark adapted (approximately 10 minutes) prior to focus adjustment. The tester (driver or maintainer) should have corrected vision to 20-20. Clean all lenses prior to focus adjustment. a. Set up test target (SM-D-771396) 50 feet + 5 feet from driver's viewer (Figure 3-14). b. Remove entrance head assembly (Paragraph 3-10). c. Remove plate assembly (Paragraph 3-19). (AN/VVS-2(V)4 only) d. Remove two self-sealing screws (Item 1, Figure 3-14) located just below viewer mount. e. Loosen 2 self-locking set screws (Item 2, Figure 3-14) located just below viewer mount. f. Connect special purpose cable assembly (SM-D-771395-1) (Item 4, Figure 3-14) to driver's viewer. g. Connect driver's viewer to DC Power Supply (PP-3940/G, NSN 6130-00-985-8136) (Item 5, Figure 3-14) with special purpose cable assembly (SM-D-771395-1) (4). If DC Power Supply is unavailable, use lithium battery (BA-55671U) to power driver's viewer. CAUTION Ensure that battery is not installed in the driver's viewer when DC Power Supply is used to provide power. g. Turn DC power supply on. h. Turn driver's viewer on. i. Observe test target. Use spanner focusing wrench assembly (SM-C-771387-1) (Item 6, Figure 3-14) or fingers to focus objective lens assembly on test target to resolve pattern B. NOTE To resolve pattern B you must be able to distinguish 5 horizontal bars and 5 vertical bars. If the test target cannot be resolved due to extreme low light levels, artificial lighting (i.e. a flashlight) can be used to illuminate the target. NOTE Tightening screws may cause focus to go out of adjustment. j. Tighten set screws (Item 2, Figure 3-14). k Reinstall self sealing screws (Item 3, Figure 3-14). I. Check focus. Loosen screws and repeat above steps as necessary to focus objective lens.

3-38

TM 11-5855-249-23&P

LEGEND FOR FIGURE 3-14 1. 2. 3. Test Target Set Screw (2 each) Self Sealing Screw (2 each) 4. 5. 6. Special Purpose Cable Assembly D.C. Power Supply Spanner Focusing Wrench Assembly

Figure 3-14. Objective Lens Focus m. Set ON/OFF Brightness control knob to OFF. n. Turn off DC power supply. o. Disconnect special purpose cable assembly. 3-39

TM 11-5855-249-23&P p. Install plate assembly (Paragraph 3-19). q. Install entrance head assembly (Paragraph 3-10). r. Perform purging requirement (Paragraph 3-8). Section VII. Testing Testing is performed only on the power adapter assembly, ON/OFF brightness control knob assembly, viewer main housing assembly, and driver's viewer. All tests are done with the plate assembly removed from driver's viewer. 3-22 VOLTAGE AND RESISTANCE MEASUREMENTS Use the following procedure for voltage and resistance measurements.

INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Multimeter, AN/PSM-45, or equivalent (Item 5, Appendix B) Equipment Condition Viewer mount housing assembly removed, Paragraph 3-12 Tube and magnifier assembly removed, Paragraph 3-14 Materials and Parts 51 ohm resistor, 1 watt (Item 47, Appendix B) Opaque cover PROCEDURE a. Tables 3-2 and 3-3 provide procedures for performing the resistance and voltage checks. The wiring diagram (Figure 3-15) provides points of reference for these measurements. Repair is required if the resistance and voltage measurements do not fall within the prescribed parameters. b. Place opaque cover over photo transistor (Figure 3-16) on electronic control assembly. c. Perform resistance checks first by following the steps given in Table 3-2. d. Voltage and resistance measurement points are given in Table 3-3.

3-40

TM 11-5855-249-23&P

Figure 3-15. Wiring Diagram

3-41

TM 11-5855-249-23&P

Figure 3-16. Voltage/Resistance Measurement Points

3-42

TM 11-5855-249-23&P Table 3-2. Resistance Measurements (Refer to Figures 3-15 and 3-16) PARAMETER PROCEDURE OUTPUT

R9 (Figure 3-15).

Connect multimeter from terminal board pin E2 to pin E6 (Figure 3-16). Connect multimeter from connector P1-2 (Figure 3-16) to connector P1-3. Set OFF/BRIGHT rotary switch to maximum clockwise position. Set switch to OFF.

470K 25K ohms

S1 (ON/OFF Brightness control)

50K 500 ohms

0 Ohms Infinity

S1 (ON/OFF Brightness control)

Connect multimeter between terminal board pins E-1 and E-6. Switch OFF. Switch ON.

Continuity (0) ohms

Table 3-3. Voltage Measurements (Refer to Figures 3-14 and 3-15) PARAMETER PROCEDURE OUTPUT

Setup

Connect a 51-ohm, 1 watt resistor across connector P1-1 and P1-4 before starting voltage measurements. Turn ON/OFF Brightness control fully counterclockwise (ON).

Magnifier tube +2.6 Vdc primary power.

Place opaque cover over phototransistor (Figure 3-16). Connect multimeter from connector P1-1 (+) to P1-4 (-) (Figure 3-16). +2.65 Vdc + 0.01 Vdc

Power adapter assembly voltage.

Connect multimeter from output center terminal (+) of battery case to ground (-) (Figure 3-16).

+2.7 0.2 Vdc

3-43

TM 11-5855-249-23&P 3-23 TESTING POWER ADAPTER ASSEMBLY INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Equipment DC Power Supply, PP-3940/G, or equivalent (Item 13, Appendix B) Special Purpose Cable Assembly (SM-D-771395-1) (Item 11, Appendix B) Multimeter, AN/PSM-45, or equivalent (Item 5, Appendix B) Material/Parts 51 ohm resistor, 1 watt (Item 47, Appendix B) Opaque Cover TESTING a. Remove tube and magnifier assembly (Paragraph 3-14). b. Connect 51 ohm, 1 watt resistor across connector pins P1-1 and P1-4 at output connector of viewer main housing assembly (Figures 3-15 and 3-16). c. Remove battery. d. Connect DC Power Supply, PP-3940/G, to driver's viewer main housing assembly via special purpose cable assembly (SM-D-771395-1). e. Connect multimeter across battery compartment terminal and equipment ground. f. Adjust power supply for +28 Vdc output. g. Place opaque cover over photo transistor (Figure 3-16) on electronic control assembly. h. Turn driver's viewer on. i. Multimeter should indicate +2.7 0.1 Vdc. j. Turn driver's viewer off. k Turn DC Power Supply off. I. Disconnect resistor from viewer main housing assembly.

3-44

TM 11-5855-249-23&P 3-24 TESTING ON OFF BRIGHTNESS CONTROL KNOB ASSEMBLY INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Equipment DC Power Supply, PP 3940/G, or equivalent (Item 13, Appendix B) Special Purpose Cable Assembly, SM-D-771395-1 (Item 11, Appendix B) Multimeter, ANIPSM-45, or equivalent (Item 5, Appendix B) Material/Parts Opaque cover TESTING a. Remove battery.

b. Connect DC Power Supply (PP-3940/G) to viewer main housing assembly via special purpose cable assembly (SM-D-771395-1).

c. Connect multimeter across battery compartment terminal and equipment ground.

d. Adjust power supply for +28 Vdc output.

e. Place opaque cover over photo transistor (Figure 3-16) on electronic control assembly.

f. Turn driver's viewer on.

g. Multimeter should indicate +2.7 +0.3/-0.1 Vdc.

h. Adjust OFF/BRIGHT rotary switch and note that intensity of green image display varies accordingly.

i. Turn Driver's Viewer off.

j. Turn DC Power Supply off.

3-45

TM 11-5855-249-23&P 3-25 TESTING VIEWER MAIN HOUSING ASSEMBLY INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Equipment DC Power Supply, PP 3940/G, or equivalent (Item 13, Appendix B) Special Purpose Cable Assembly, SM-D-771395-1 (Item 11, Appendix B) Multimeter, AN/PSM-45, or equivalent (Item 5, Appendix B) Material/Parts Opaque cover TESTING a. Repeat paragraph 3-24, steps a through h, if not previously performed. b. Remove opaque cover from electronic control assembly. c. Point tube at high light source and note that operation of driver's viewer is inhibited until bright light is removed. d. Turn driver's viewer off. e. Turn power supply off. f. Disconnect power supply and special purpose cable assembly from driver's viewer. g. Install battery. h. Place opaque cover over photo transistor (Figure 3-16) on electronic control assembly. i. Turn driver's viewer on. j. Adjust OFF/BRIGHT rotary switch and note that intensity of green image display varies accordingly. k. Remove opaque cover from electronic control assembly and note that operation of driver's viewer is inhibited.

3-46

TM 11-5855-249-23&P 3-26 TESTING DRIVER'S VIEWER INITIAL SETUP Test Facility Clean workbench Tools General Tool Kit, Electronic TK-105/G (Item 2, Appendix B) Equipment DC Power Supply, PP 3940/G, or equivalent (Item 13, Appendix B) Special Purpose Cable Assembly, SM-D-771395-1 (Item 11, Appendix B) Multimeter, AN/PSM-45, or equivalent (Item 5, Appendix B) Equipment Condition Fully assembled This procedure tests the entire night vision periscope while fully assembled. TESTING CAUTION Ensure that the battery has been removed before performing steps b through h. a. Remove battery. b. Connect DC Power Supply, PP-3940/G, to driver's viewer via special purpose cable assembly (SM-D-771395-1). c. Connect multimeter across battery compartment terminal and equipment ground. d. Adjust power supply for +28 Vdc output. e Turn driver's viewer on. f. Multimeter should indicate +2.7 0.1 Vdc. g. Adjust ON/OFF Brightness control knob and note that the intensity of green image display varies accordingly h. Point driver's viewer at moderately bright light source and note that operation is inhibited until bright light input is removed. i. Turn driver's viewer off.

3-47

TM 11-5855-249-23&P j. Turn DC Power Supply off. k Disconnect power supply and special purpose cable from driver's viewer. I. Install battery. m. Turn drivers viewer on. n. Adjust ON/OFF Brightness control knob and note that the intensity of the green image display varies accordingly. o. Point driver's viewer at moderately bright light source and note that operation is inhibited until the bright light input in removed. Section VIII. Painting and Lubrication 3-27 PAINTING Only touch-up painting of the AN/VVS-2(V) driver's viewer is authorized in accordance with the PMCS Table (Table 2-1). 3-28 LUBRICATION Lubrication of the AN/VVS-2(V) driver's viewer, except for preformed packings as described in the maintenance procedures, is not required or authorized. At no time should petroleum jelly be used as a lubricant for preformed packings. Section IX. Preparation for Storage and Shipment 3-29 PACKING THE AN/VVS-2(V) Intermediate level packing procedures for the AN/VVS-2(V) driver's viewer are the same as for unit level procedures. Refer to paragraphs 2-16 and 2-17. 3-30 DISPOSAL OF THE TUBE AND MAGNIFIER ASSEMBLY Whenever a non-warranty tube and magnifier assembly is deemed unserviceable, the following procedure must be used for its proper disposal. Refer to Appendix D, Expendable and Durable Items List, for the items (the two bags and safety goggles) necessary to perform the following task. a. Place one tube, with the contacts facing down, in a 8"x8" ziploc TM plastic bag. The top glass surface of the tube should appear to be blue. Squeeze as much air out of the bag as possible, seal it, and set the tube on a flat surface.

3-48

TM 11-5855-249-23&P CAUTION Wear eye protection when performing the following step. b. Strike the top window of the tube (photocathode end) with a ball peen hammer (or edge of standard hammer, if a ball peen hammer is not available), just hard enough to crack the window. Use reasonable care to prevent flying glass fragments, and to prevent/minimize ripping of the ziploc TM bag. Ensure that the front window is significantly cracked (greater than hair line cracks, but crushing of the window is not necessary). After verifying damage to the window, re-check the seal on the ziploc TM bag, and place this bag in the larger plastic bag for disposal as hazardous waste. If the bag rips significantly when struck with the hammer, you should immediately place the original bag in another 8"x8" bag before placing in the larger bag for disposal. Use caution not to spill glass fragments or contents of the tube onto the work surface. Turn the demilitarized tube and magnifier assembly, along with a completed copy of DRMS Form 1930, Hazardous Waste Profile Sheet, into your local Defense Reutilization & Marketing Office (DRMO) for disposal.

3-49/3-50 (Blank)

TM 11-5855-249-23&P APPENDIX A REFERENCES A-1 SCOPE This appendix lists all the forms, field manuals, technical manuals, and miscellaneous publications applicable to this manual. A-2 FORMS Recommended Changes to Publications and Blank Forms ..........................................................DA Form 2028 Recommended Changes to Equipment Technical Manuals..........................................................DA Form 2028-2 Equipment Inspection and Maintenance Worksheet ....................................................................DA Form 2404 Report of Discrepancy...............................................................................................................SF 364 Product Quality Deficiency Report .............................................................................................SF 368 A-3 FIELD MANUALS NBC Contamination Avoidance..................................................................................................FM 3-3 NBC Decontamination..............................................................................................................FM 3-5 First Aid for Soldiers ..................................................................................................................FM 21-11 A-4 TECHNICAL MANUALS Procedures for Destruction of Electronic Material to Prevent Enemy Use......................................TM 750-244-2 Operator's Manual: Operator Controls and PMCS for Tank, Combat, Full-Tracked: 105-MM Gun, M60A1 (NSN 2350-00-756-8497) and M60A1 (AOS) (2350-01-058-9487).............................................................................................TM 9-2350-215-10-1 Operator's Manual: Operation Under Usual and Unusual Conditions for Tank, Combat, Full-Tracked: 105-MM Gun, M60A1 (NSN 2350-01-756-8497) Tank, Combat, Full-Tracked: 105-MM Gun, M60A1 (AOS) (2350-00-756-9487).............................................................................................TM 9-2350-215-10-2 Operator's Manual: Tank, Combat, Full-Tracked: 152-MM Gun/ Launcher, M60A2 W/E (NSN 2350-00-930-3590)........................................................................TM 9-2350-232-10 Operator's Manual for Fighting Vehicle, Infantry, M2, (NSN 2350-01-048-5920); M2A1 (2350-01-179-1027) and Fighting Vehicle Cavalry, M3 (2350-01-049-2695); M3A1 (2350-01-179-1028) Hull....................................TM 9-2350-252-10-1

A-1

TM 11-5855-249-23&P Operator's Manual for Fighting Vehicle, Infantry, M2 (NSN 2350-01-048-5920); M2A1 (2350-01-179-1027) and Fighting Vehicle Cavalry, M3 (2350-01-049-2695); M3A1 (2350-01-179-1028) Turret.................................TM 9-2350-252-10-2

Operator's Manual for Tank, Combat, Full-Tracked: 105-MM Gun, M60A3 (NSN 2350-00-148-6548) (Tank Thermal Sight) TT (2350-01-061-2306) ......................................TM 9-2350-253-10 Operator Controls, PMCS, and Operation Under Usual Conditions, Vol. 1 of 2, Tank, Combat, Full-Tracked: 105-MM Gun, M1 (NSN 2350-01-061-2445) Tank, Combat, Full Tracked: 105-MM Gun, IPM1 (2350-01-136-8738), General Abrams ...............................................................................TM 9-2350-255-10-1 Operator's Manual for Operation Under Usual Conditions, Maintenance, and Ammunition, Vol. 2 of 2, Tank, Combat, Full-Tracked: 105-MM Gun, M1 (NSN 2350-01-061-2445) Tank, Combat, Full-Tracked: 105-MM Gun, IPM1 (2350-01-136-8738), General Abrams........................................................................................................................TM 9-2350-255-10-2 Operator Controls, PMCS, and Operation Under Usual Conditions, Volume 1 of 2, Tank, Combat, Full-Tracked: 120-MM Gun, M1A1 (NSN 2350-01-087-1095) General Abrams.................................................................................TM 9-2350-264-10-1 Operator Controls, PMCS, and Operation Under Usual Conditions, Volume 2 of 2, Tank, Combat, Full-Tracked: 120-MM Gun, M1A1 (NSN 2350-01-087-1095), General Abrams ................................................................................TM 9-2350-264-10-2 Operator's Manual, Operator Controls and PMCS, Tank, Combat, Full-Tracked: 105-MM Gun, M60A1 (RISE) (2350-00-116-9765) Tank, Combat, Full-Tracked: 105-MM, M60A1 (RISE PASSIVE) (2350-01-059-1503)...............................................................TM 9-2350-257-10-1 Operator's Manual for Operation Under Usual and Unusual Conditions for Tank, Combat, Full-Tracked: 105-MM, M60A1 (RISE) (NSN 2350-00-116-9765) and M60A1 (RISE PASSIVE) (2350-01-059-1503).............................................................................TM 9-2350-257-10-2 Operator's Manual for High Survivability Fighting Vehicle, Infantry M2A2 (NSN 2350-01-248-7619) and Fighting Vehicle, Cavalry M3A2 (2350-01-248-7620) Hull............................................................................................................TM 9-2350-284-10-1 Operator's Manual for High Survivability Fighting Vehicle, Infantry M2A2 (NSN 2350-01-248-7619) and Fighting Vehicle, Cavalry M3A2 (2350-01-248-7620) Turret ........................................................................................................TM 9-2350-284-10-2 Operator's Manual for Driver's Night Vision Viewers, AN/VVS-2(V)...............................................TM 11-5855-249-10 Hand Receipt for Viewer, Driver's Night Vision Viewers ...............................................................TM 11-5855-249-10HR Operator's and Unit Maintenance for the Test Set, Electronic Systems TS-4348/UV ......................TM 11-5855-299-12&P Operator's manual for Vehicle, Combat Engineer, Full Tracked, M728 (2350-00-795-1797).........................................................................................................TM 9-2350-222-10-3 Operator's Manual for Vehicle, Recovery, Full Tracked, Medium, M88, (2350-00-122-6826)..........................................................................................................TM 9-2350-256-10 A-2

TM 11-5855-249-23&P A-5 MISCELLANEOUS PUBLICATION Expendable Items (Except Medical, Class V, Repair Parts and Heraldic Items).............................CTA 50-970 Consolidated Index of Army Publications and Blank Forms..........................................................DA PAM 25-30 The Army Maintenance Management System (TAMMS).............................................................DA PAM 738-750 Depot Maintenance Work Requirement for AN/VVS-2 .................................................................DMWR 11-5855-249 Standard Requirements for Soldered Electrical and Electronic Assemblies ...................................MIL-STD-2000 FSC Class 6135: Dry Battery Management Data.........................................................................SB 11-30 Sets, Kits and Outfits Components List, Tool Kit, Electronics Equipment, TK-105/G ..............................................................................................SC 5180-91-C1-RO7 Sets, Kits and Outfits Components List, Tool Kit, Electronics Equipment, TK-101/G ..............................................................................................SC 5180-91-C1-R13 Operator's Manual for Tank, Combat, Full- Tracked: 105-MM Gun, M60 and M1 Series (For cartridge: 105-MM, HEAT-T-MP, M456A2).............................................TB 9-1315-251-14 Instructions For the Safe Handling and Identification of U.S. Army Communications-Electronics Command Managed Lithium-Sulfur Dioxide Batteries .......................TB 43-0130 Battery Disposition/Disposal Handbook ......................................................................................TB 43-0134

A-3/A-4 (Blank)

TM 11-5855-249-23&P APPENDIX B MAINTENANCE ALLOCATION CHART (MAC) Section I. INTRODUCTION B-1 THE ARMY MAINTENANCE SYSTEM MAC a. This introduction (section I) provides a general explanation of all maintenance and repair functions authorized a t various maintenance levels under the standard Army Maintenance System Concept. b. The MAC, in section II, designates overall authority and responsibility for the performance of maintenance functions on the identified end item or component. The application of the maintenance functions to the end item or component will be consistent with the capacities and capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as: UNIT - Includes two sub columns, C (operator/crew) and O (unit) maintenance. DIRECT SUPPORT - Includes an F sub column. GENERAL SUPPORT - Includes an H sub column. DEPOT - Includes a D sub column. c. Section III lists the tools and test equipment (both special tools and common tool sets) required for each maintenance function as referenced from section II. d. Section IV contains supplemental instructions and explanatory notes for a particular maintenance function. B-2 MAINTENANCE FUNCTIONS Maintenance functions are limited to and defined as follows: a. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical characteristics with established standards through examination (e.g., by sight, sound, or feel). b. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of an item and comparing those characteristics with prescribed standards. c. Service. Operations required periodically to keep an item in proper operating condition; e.g., to clean (includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or gases. d. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting the operating characteristics to specified parameters. e. Align. To adjust specified variable elements of an item to bring about optimum or desired performance. f. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments or test, measuring, and diagnostic equipment used in precision measurement. Consists of comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being compared.

B-1

TM 11-5855-249-23&P g. Remove/install. To remove and install the same item when required to perform service or other maintenance functions. Install may be the act of placing, seating, or fixing into position an spare, repair part, or module (component or assembly) in a manner to allow the proper functioning of an equipment or system. h. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. "Replace" is authorized by the MAC and the assigned maintenance level is shown in the 3d position of the supply, maintenance, and recoverability (SMR) code. I. Repair. The application of maintenance services including fault location/troubleshooting , removal/installation, 3 4 and disassembly/assembly procedures, and or maintenance actions to identify troubles and restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly), end item, or system. j. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely serviceable/ operational condition as required by maintenance standards in appropriate technical publications. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally return an item to like new condition. k. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age measurements (e.g., hours, miles) considered in classifying Army equipments/components. B-3 EXPLANATION OF COLUMNS IN THE MAC, SECTION II a. Column 1, Group Number. Column 1 lists functional group code numbers, the purpose of which is to identify maintenance significant components, assemblies, subassemblies, and modules with the next higher assembly. b. Column 2, Component/Assembly. Column 2 contains the item names of components, assemblies, subassemblies, and modules for which maintenance is authorized. c. Column 3, Maintenance Functions. Column 3 lists the functions to be performed on the item listed in column 2. d. Column 4, Maintenance Level. C olumn 4 specifies each level of maintenance authorized to perform each function listed in column 3 by indicating work time required (expressed as man-hours in whole hours or decimals) in the appropriate sub column. This work-time figure represents the active time required to perform that maintenance function at the indicated level of maintenance. If the number or complexity of the tasks within the listed maintenance function vary at different maintenance levels, appropriate "work time" figures will be shown for each level. The work time figure represents the average time required to restore an item (assembly, subassembly, component, module, end item or system) to a serviceable condition under typical field operating conditions. This time includes preparation time (including any necessary disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in addition to the
1 2

1 2

Services - Inspect, test, service, adjust, align, calibrate, and/or replace.

Fault Location/troubleshooting - The process of investigating and detecting the cause of equipment malfunctioning; the act of isolating a fault within a system or unit under test (UUT).
3

Disassembly/assembly - The step-by-step breakdown (taking apart) of a spare/functional group coded item to the level of its least component that is assigned an SMR code for the level of maintenance under consideration (i.e., identified as maintenance significant.
4

Actions - Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.

B-2

TM 11-5855-249-23&P time required to perform the specific tasks identified for the maintenance functions authorized in the MAC. The symbol designations for the various maintenance levels are as follows:

C - Operator/Crew Maintenance O - Unit Maintenance F - Direct Support Maintenance 5 L - Specialized Repair Activity (SRA) H - General Support Maintenance D - Depot Maintenance e. Column 5, Tools and Test Equipment Reference Code. Column 5 specifies, by code, those common tool sets (not individual tools), common TMDE, and special tools, special TMDE, and special support equipment required to perform the designated function. Codes are keyed to tools and test equipment in section III. f. Column 6, Remarks. When applicable, this column contains a letter code, in alphabetical order, which is keyed to the remarks contained in section IV. B-4 EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III a. Column 1, Reference Code. The tool and test equipment reference code correlates with a code used in the MAC, section II, column 5. b. Column 2, Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment. c. Column 3, Nomenclature. Name or identification of the tool or test equipment. d. Column 4, National Stock Number. The National Stock Number of the tool or test equipment. e. Column 5, Tool Number. The manufacturer's part number, model number, or type number. B-5 EXPLANATION OF COLUMNS IN REMARKS, SECTION IV a. Column 1, Reference Code. The code recorded in column 6, section III. b. Column 2, Remarks. This column the information pertinent to the maintenance function being performed as indicated in the MAC, section II.

This maintenance level is not included in Section II, column (4) of the Maintenance Allocation Chart. Functions to this level of maintenance are identified by a work-time figure in the "H" column of Section II, column (4), and an associated reference code is used in the Remarks column (6). This code is keyed to Section IV, Remarks, and the SRA complete repair application is explained there. B-3

Section II. MAINTENANCE ALLOCATION CHART FOR Viewer, Driver's, Night Vision, ANIVS-2(V)1A, AN/VVS-2(V)2A, AN/VVS-2(V)3, and AN/VVS-2V4 (1) (2) (3) (4) Maintenance Level Direct Support Genera l Suppor t H (5) (6)

Group Number

Component/Assembl y Viewer, Drivers Night Vision

Maintenanc e Function Inspect Test Inspect Test Repair Inspect Test Adjust

Unit

Depot

Tools and Equipmen t Ref Code

Remarks Code

00

C 0.3 0.3

10, 43 0.2 0.2 0.2 0.3 0.3 0.3 10, 43 1 2 2,5,8,9,10 11,43,46 2,3,4,6 thru 8 12,42,44 46 2 thru 12 42,43,44 2 thru 46

A,Q A,Q D A,B,Q A,C,F,G P,Q

Repair Replace 01 Housing Assembly Eyepiece Inspect Inspect Repair Inspect Inspect Test 0.3

0.8 0.4

E,F,G,H I,P F

0.3 0.4 0.3 0.3 0.5

2,3,4 9,10,11 12,43

F,G,H,P

02

Housing Assembly, Main Viewer

Repair

1.1

Adjust 03 Mount Assembly Inspect Inspect Adjust 0.3

0.5

2 thru 5 6,9,10 11,42,43 45 2,3,4,66,9 10,11,42, 43,44 35

F,G,L,M

F,G,H,N P R

0.3 0.2

Repair

0.5

2,3,4,7 thru 12, 43 2,3,4,6 9,10,11 12,43,44

B-4

TM 11-5855-249-23&P Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS FOR Viewer, Driver's, Night Vision, AN/VVS-2(V)1A, AN/VVS-2(V)2A, AN/VVS-2(3, and AN/VVS-2(V)4 TOOL OR TEST EQUIPMENT REF CODE 1 2 3

MAINTENANCE CATEGORY O F,D F,D

NOMENCLATURE TOOL KIT, ELECTRONIC EQUIPMENT, TK-101/G TOOL KIT, ELECTRONIC EQUIPMENT, TK-105/G WRENCH ANDADAPTERASSEMBLY, PURGING, SM-C-771384-1 WRENCH ASSEMBLY, SPANNER FOCUSING, SM-C-771387-1 MULTIMETER,AN/PSM-45 (or equivalent) PURGE KIT, FIRE CONTROL ADAPTER ASSEMBLY, VIEWER TORQUE WRENCH, SM-D-771392-1 PLATE ASSEMBLY, TORQUE VIEWER SM-D-771492 CABLE ASSEMBLY, SPECIAL PURPOSE SM-D-771395-1 TEST TARGET, SM-D-771396-1 POWER SUPPLY, PP-3940/G (or equivalent) TORQUE WRENCH TEST SET, VIEWER DRIVER'S NIGHT VISION, SM-D-771390-1 TEST STATION ASSEMBLY, OPTICAL, PRIME ITEM, SM-D-771398-1 HELIUM LEAK DETECTOR, VARIAN VACUUM CORP. MODEL 925-40 BELL JAR ASSEMBLY, SM-D-771400-1 VIEWER STAND ASSEMBLY, SM-D-771399-1

NATIONAL/NATO STOCK NUMBER 5180-00-064-5178 5180-00-610-8177 5855-01-027-1566

TOOL NUMBER

F,D

5855-01-027-1568

5 6 7

F.D F,D F,D

6625-01-139-2512 4931-00-065-1110 5855-01-027-1570

F,D

5855-01-066-8599

F,D

5995-01-027-3320

10 11 12 13

C,O,F,D F,D F,D D

5855-01-027-1567 6130-00-404-1727 5120-00-541-3001

14

15

6635-01-003-9975

16 17

D D

B-5

TM 11-5855-249-23&P Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - CONT FOR Viewer, Driver's, Night Vision, AN/VVS-2(V)1A, AN/VVS-2(V)2A, AN/VVS-2(V)3, and AN/VVS-2(V)4 TOOL OR TEST EQUIPMENT REF CODE 18

MAINTENANCE CATEGORY D

NOMENCLATURE TEST SET ASSEMBLY, ELECTRONIC SM-D-771401-1 PLATE ASSEMBLY KIT, SEALING TEST SM-D-771402-1 PLATE ASSEMBLY KIT, MAIN HOUSING, INTERFACE, SM-D-771402-1 PHOTOMETER, PRITCHARD, MODEL UBD-1 PLATE ASSEMBLY, TEST TRANSMISSION SM-D-771404-1 ADAPTER ASSEMBLY, MOUNT, TORQUE WRENCH, SM-D-771405-5 PLATE ASSEMBLY KIT, MOUNT IMMERSION, SM-D-771406-1 PLATE ASSEMBLY, SEALING TEST WINDOW HOUSING, SM-D-771407-1 FIXTURE ASSEMBLY, OBJECTIVE LENS SM-D-771408-1 ODETTA SPATIAL FREQUENCY ANALYZER, MODEL 28 GAUGE KIT, OBJECTIVE LENS SM-D-771409-1 FIXTURE ASSEMBLY, EYEPIECE LENS SM-D-771410-1 ADAPTER ASSEMBLY, SEALING TEST EYEPIECE, SM-D-771411-1 FIXTURE ASSEMBLY, WINDOW HOUSING SM-D-771412-1 FIXTURE ASSEMBLY, VIEWER HANDLING SM-D-771414-1

NATIONAL/NATO STOCK NUMBER

TOOL NUMBER

19

20

21 22

D D

23

24

25

26

27

28

29

30

31

32

B-6

TM 11-5855-249-23&P Section 11. TOOL AND TEST EQUIPMENT REQUIREMENTS - CONT FOR Viewer, Driver's, Night Vision, AN/VVS-2(V)1A, AN/VVS-2(V)2A, AN/VVS-2M3, and AN/VVS-2(V)4 TOOL OR TEST EQUIPMENT REF CODE 33

MAINTENANCE CATEGORY D

NOMENCLATURE WRENCH, SPANNER EYEPIECE SM-D-771415-1 WRENCH, SPANNER OBJECTIVE SM-D-771416-1 FIXTURE ASSEMBLY, EYEPIECE HOLDING SM-D-771417-1 TOOL, OBJECTIVE INSERTION SM-D-771413-1 TOOL, MAGNIFIER BARREL RELEASE SM-771418 FIXTURE ASSEMBLY, IMAGE INTENSIFIER ASSEMBLY AND MAGNIFIER SM-D-771419-1 GAGE INTERFACE SM-D-771420-1 FIXTURE ASSEMBLY, D-RING, SM-D-771421-1 FIXTURE ASSEMBLY, KNOB SEALING SM-D-771422-1 HELIUM, TECHNICAL GRADE TEST SET, ELECTRONICS SYSTEM TS-4348/UV NITROGEN, TECHNICAL, BB-N41l 51 OHM RESISTOR, I WATT PLATE ASSEMBLY, TORQUE VIEWER (V4) 5008977-1

NATIONAL/NATO STOCK NUMBER

TOOL NUMBER

34

35

36

37

38

38 40 41

D D D

42 43

D C,O,F

6625-01-323-9584

44 45 46

F F F

6830-01-124-2344

5340-01-408-1779

B-7

TM 11-5855-249-23&P Section IV. REMARKS

REFERENCE CODE A B C

REMARKS Image Intensifier resolution test using TS-4348/U. (Tube and Magnifier performance check) Perform Driver's Viewer Test Tool Number 8 (universal plate) is used with AN/VVS-2(V)1A; -2(V)2A; and -2(V)3 Tool Number 46 is used with AN/VVS-2(V)4 Repair by replacing batteries, cushioning pad, hardware (screws, etc), protective eyepiece cap, entrance head cover and battery cap, gasket and retainer. Repair by replacing group numbers listed below, the objective lens barrel assembly, the air needle valve, and mount housing assembly. Perform objective lens focus adjustment Purging and pressurization required. Repair by replacing preformed packing and hardware (screws, etc.). Repair by replacing the Tube and Magnifier Assembly. Defective unit must be sent to depot for testing and disposition. See DMWR 11-5855-249. Repair by replacing preformed packing, pressure pad, and hardware (spring washers, etc.). Viewer Main Housing Test Voltage and resistance checks. Repair by replacing Electronic Control Assembly (ECA), Control Brightness Knob Assembly, Power Adapter Assembly, and Battery Case and Cap Assembly. NOT USED Perform leak seal test Perform 50 foot focus check with test target (SM-D-771396) if TS-4348UV is not available

F G H I

J K L M N

O P Q

Adjustment limited to Brightness Control Knob Assembly per paragraph 3-21.

B-8

TM 11-5855-249-23&P APPENDIX C UNIT, DIRECT SUPPORT, MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST Section I. INTRODUCTION C-1 SCOPE This manual lists and authorizes spares and repair parts; special tools; special TMDE; and other special support equipment required for the performance of unit and direct support maintenance of ANIVVS-2(V) driver's viewer. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance, and recoverability (SMR) codes.

C-2 GENERAL This Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. This list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending item number sequence, with the parts in each group listed in ascending item number sequence. Figure numbers are listed directly beneath the group header. Bulk materials are listed in item name sequence. Repair part kits are listed separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in this section. Items listed are shown on the associated illustration. b. Section II. Special Tools List. Not applicable. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL as indicated by basis of issue (BOI) information in (column (5)) for the performance of maintenance. c. Section IV. Cross-Reference Indexes. A list, in national item identification number (NIIN) sequence, of all items which have been assigned a national stock number (NSN) followed by a list in alphanumeric sequence of all part numbers appearing in the listings. NSNs and part numbers are cross-referenced to each illustration figure and item number appearance. The figure number and item number index lists figure and item numbers in numeric sequence and crossreferences NSNs, commercial and government entity codes (CAGEC), and part numbers. C-3 EXPLANATION OF COLUMNS (Section II and III) a. Item No. (Column (1)). Indicates the number used to identify items called out in the illustrations. b. SMR Code (Column (2)). The SMR code is a five-position code containing supply/requisitioning information, maintenance category authorization criteria and disposition instruction, as shown in the following breakout:

C-1

TM 11-5855-249-23&P Source Code Maintenance Code Recoverability Code

XX

1st two positions 3d position

XX

How you get an item.

4th position

Who can install, replace or use the item.

Who can do complete repair (see note) on the item.

Who determines disposition action on an unserviceable item.

NOTE Complete repair Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the "repair" function in a use/user environment in order to restore serviceability to a failed item. a. Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanation of source codes follows: Code PA PB PC PD PE PF PG NOTE Items coded PC are subject to deterioration. KD KF KB Items with these codes are not to be requested/ requisitioned individually. They are part of a kit which is authorized to the maintenance category indicated by the third position of the SMR code. The complete kit must be requisitioned and applied. Items with these codes are not to be requested/ requisitioned individually. They must be made from bulk material which is identified by the part number in the description and usable on code (UOC) column and listed in the Bulk Material group of the repair parts list. If the item is authorized to you by the third position code of the SMR code, but the source code indicates it is made at a higher category, order the item from the higher category of maintenance. Explanation Stocked Items: Use the applicable NSN to request/ requisition items with these source codes. They are authorized to the level indicated by the code entered in the third position of the SMR code.

MO - Made at ORG/AVUM category MF - Made at DS/AVIM category MH - Made at GS category ML - Made at Specialized Repair Activity (SRA) MD - Made at Depot

C-2

TM 11-5855-249-23&P Code Explanation AO - Assembled by ORG/AVUM category AF - Assembled by DS/AVIM category AH - Assembled by GS category AL - Assembled by Specialized Repair Activity (SRA) AD - Assembled by Depot Items with these codes are not to be requested/ requisitioned individually. The parts that make up the assembled item must be requisitioned or fabricated and assembled at the category of maintenance indicated by the source code. If the third position code of the SMR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher category, order the item from the higher category of maintenance.

Code XA XB XC XD

Explanation Do not requisition an "XA" coded item. Order its next higher assembly. If an "XB" item is not available from salvage, order it using the CAGEC and part number given. Installation drawing, diagram, instruction sheet, field service drawing, that is identified by manufacturer's part number. Item is not stocked. Order an "XD" coded item through normal supply channels using the CAGEC and part number given, if no NSN is available. NOTE Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes, except for those source coded "XA" or those aircraft support items restricted by requirements of AR 750-1.

b. Maintenance code. Maintenance codes tell you the category of maintenance authorized to USE and REPAIR support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows: (1) The maintenance code entered in the third position tells you the lowest maintenance category authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to one of the following categories of maintenance.

Code C 0 F H L D

Application/Explanation Crew or operator maintenance done within organizational or aviation maintenance. Organizational or aviation unit category can remove, replace, and use the item. Direct support or aviation intermediate category can remove, replace, and use the item. General support category can remove, replace, and use the item. Specialized repair activity can remove, replace, and use the item. Depot category can remove, replace, and use the item.

(2) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and identifies the lowest maintenance category with the capability to do complete repair (i.e., perform all authorized repair functions). This position will contain one of the following maintenance codes. NOTE Some limited repair may be done on the item at a lower category of maintenance, if authorized by the MAC and SMR codes.

C-3

TM 11-5855-249-23&P Code 0 F H L D Z B Explanation Organizational or aviation unit is the lowest category that can do complete repair of the item. Direct support or aviation intermediate is the lowest category that can do complete repair of the item. General support is the lowest category that can do complete repair of the item. Specialized repair activity (designate the specialized repair activity) is the lowest category that can do complete repair of the item. Depot is the lowest category that can do complete repair of the item. Non reparable. No repair is authorized. No repair is authorized. (No parts or special tools are assigned for the maintenance of a "B" coded item.) However, the item may be reconditioned by adjusting, lubricating, etc., at the user category.

(3) Recoverability code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is entered in the fifth position of the SMR code as follows:

Recoverability Code Z O F H D L A

Application/Explanation

Non reparable item. When unserviceable, condemn and dispose of the item at the category of maintenance shown in the third position of SMR code. Reparable item. When uneconomically reparable, condemn a dispose of the item at organizational or aviation nd unit category. Reparable item. When uneconomically reparable, condemn and dispose of the item at direct support or aviation intermediate category. Reparable item. When uneconomically reparable, condemn and dispose of the item at general support category. Reparable item. When beyond lower category repair capability, return to depot. Condemnation and disposal of item not authorized below depot category. Reparable item. Condemnation and disposal not authorized below specialized repair activity (SRA). Item requires special handling or condemnation procedures because of specific reasons (e.g., precious metal content, high dollar value, critical material, or hazardous material. Refer to appropriate manuals/directives for specific instructions.

c. CAGEC (Column (3)). The commercial and government entity code (CAGEC) is a 5-digit numeric code which is used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item. d. Part Number (Column (4)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items. NOTE When you use an NSN to requisition an item, the item you receive may have a different part number from the part ordered. e. Description and Usable on Code (UOC) (Column (5)). This column includes the following information. (1) The federal item name and, when required, a minimum description to identify the item. (2) The physical security classification of the item is indicated by the parenthetical entry (insert applicable physical security classification abbreviation, e.g., Physical Sec C1 (C) Confidential, Physical Sec C1 (S) Secret, Physical Sec C1 (T) Top Secret.

C-4

TM 11-5855-249-23&P (3) Items that are included in kits and sets are listed below the name of the kit or set. (4) Spare/repair parts that make up an assembled item are listed immediately following the assembled item line entry. (5) Part numbers for bulk materials are referenced in this column in the line entry for the item to be manufactured/fabricated. (6) When the item is not used with all serial numbers of the same model, the effective serial numbers are shown on the last line of the description (before UOC). (7) Usable on code, when applicable (Paragraph 5). (8) In the Special Tools section, the basis of issue (BOI) appears as the last line in the entry for each special tool, special TMDE, and other special support equipment. When density of equipment's supported exceeds density spread indicated in the basis of issue, the total authorization is increased proportionately. (9) The statement 'END OF FIGURE" appears just below the last item description in Column (5) for a given figure in both section II and section III. f. Qty(Column(6)). Indicates the quantity of the item used in the breakout shown on the illustration figure, which is prepared for a functional group, sub functional group, or an assembly. A "V" appearing in this column in lieu of a quantity indicates that the quantity is variable and the quantity may vary from application to application. C-4 EXPLANATION OF COLUMNS (Section IV) a. National Stock Number (NSN) Index. (1) Stock number column. This column lists the NSN by national item identification number (NIIN) sequence. The NIIN consists of the last nine digits of the NSN. When using this column to locate an item, ignore the first four digits of the NSN. When requisitioning items use the complete NSN (13 digits) sequence. (2) Fig. column. This column lists the number of the figure where the item is identified/located. The illustrations are in numerical sequence in sections II and III. (3) Item column. The item number identifies the item associated with the figure listed in the adjacent Fig. column. This item is also identified by the NSN listed on the same line. b. Part Number Index. Part numbers in this index are listed by part number in ascending alphanumeric sequence. (1) CAGEC column. This column lists the commercial and government entity code (CAGEC). (2) Part number column. This column indicates the part number assigned to the item. (3) Stock number column. This column lists the national stock number (NSN) for the associated part number and manufacturer identified in the part number and CAGEC columns to the left. (4) Fig. column. This column lists the number of the figure where the item is identified/located in sections II and Ill.

C-5

TM 11-5855-249-23&P (5) Item column. The item number is that number assigned to the item as it appears in the figure referenced in the adjacent figure number column. c. Figure and Item Number Index. (1) Fig. column. This column lists the number of the figure where the item is identified/located in sections II and III. (2) Item column. The item number is that number assigned to the item as it appears in the figure referenced in the adjacent figure number column (3) Stock number column. This column lists the national stock number for the item. (4) CAGEC column. The commercial and government entity code (CAGEC) is a 5-digit numeric code used to identify the manufacturer, distributor, or government agency, etc., that supplies the item. (5) Part number column. Indicates the primary number used by the manufacturer (individual, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items. C-5 SPECIAL INFORMATION a. Usable on Code. The usable on code appears in the lower left corner of the description column heading. Usable on codes are shown as "UOC: " in the description column justified left) on the first line applicable item description nomenclature. Uncoded items are applicable to all models. Identification of the usable on codes used in this RPSTL are: Code CYZ EM5 DVQ EM6 EJW FLQ Used on AN/VVS-2(V)1 AN/VVS-2(V)1A AN/VVS-2(V)2 AN/VVS-2(V)2A AN/VVS-2(V)3 AN/VVS-2(V)4

b. Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material functional group of this RPSTL. Part numbers for bulk materials are also referenced in the description column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be manufactured or fabricated are found in accordance with SB 11-631. c. Kits. Line item entries for repair part kits appear in a group in section II (refer to table of contents). d. Index Numbers. Items which have the word BULK in the figure column will have an index number shown in the item number column. This index number is a cross-reference between the National Stock Number/Part Number Index and the bulk material list in section II. e. Associated Publications. The publications lsted below pertains to the AN/VVS-2(V) driver's viewer and its i components: TM 11-5855-249-10 DMWR 11-5855-249 SB 11-631

C-6

TM 11-5855-249-23&P f. Illustrations Listing. The illustrations in this RPSTL are identical for all levels of maintenance. Only those parts coded "C", "O" or "F" in the third position of the SMR code are listed in the tabular listing; therefore, there may be a break in the item number sequence, figure number and page number. Only illustrations containing organizational or aviation unit authorized items appear in this RPSTL. g. National Stock Numbers. NSNs that are missing from P source coded items have been applied for and will be added to this TM by future change/revision when they are entered in the Army Master Data File (AMDF). Until the NSNs are established and published, submit exception requisitions to: Commander, US Army Communications-Electronics Command and Fort Monmouth, ATTN: AMSEL-LC-MM, Fort Monmouth, NJ 07703-5007 for the part required to support your equipment. C-6 HOW TO LOCATE REPAIR PARTS a. When national stock number or part number is not known. (1) First, using the table of contents, determine the assembly group or subassembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and listings are divided into the same groups. (2) Second, find the figure covering the assembly group or subassembly group to which the item belongs. (3) Third, identify the item on the figure and note the item number. (4) Fourth, refer to the Repair Parts Lists for the figure to find the part number for the item number noted on the figure. (5) Fifth, refer to the Part Number Index to find the NSN, if assigned. b. When national stock number or part number is known. (1) First, using the index of national stock numbers and part numbers, find the pertinent national stock number or part number. The NSN index is in national item identification number (NIIN) sequence (Paragraph 4a(l)). The part numbers in the part number index are listed in ascending alphanumeric sequence (Paragraph 4b). Both indexes crossreference you to the illustration figure and item number of the item you are looking for. (2) Second, after finding the figure and item number, verify that the item is the one you're looking for, then locate the item number in the repair parts list for the figure. C-7 ABBREVIATIONS This is a combined narrative and RPSTL manual, see GLOSSARY for applicable abbreviations.

C-7

TM 11-5855-249-23&P Section II. REPAIR PARTS LIST

Figure C-1. Viewers, Driver's Night Vision AN/VVS-2(V) C-8

TM 11-5855-249-23&P GROUP 00 VIEWERS, DRIVERS NIGHT VISION AN/VVS-2(V)1A (SM-D-771480-1) AN/VVS-2(V)2A (SM-D-771480-2) AN/VVS-2(V)3 (SM-D-771480-3) AN/VVS-2(V)4 (5005820) FIGURE C-1 (1) ITEM NO (2) SMR CODE (3) CAGEC (4) PART NUMBER NSN (5) DESCRIPTION AND USABLE ON CODES (6) QTY

PAOZZ

54490

5005813 5855013843314 5005814 5855013843336

COVER, PROTECTIVE, PRISM ............................................... 1 UOC: FLQ HOUSING ASSEMBLY, PRISM, OBJECTIVE............................ 1 (SEE FIGURE C-5 FOR PARTS BREAKDOWN) UOC: FLQ OR HOUSING ASSEMBLY, PRISM, OBJECTIVE, COC .................. 1 (SEE FIGURE C-5 FOR PARTS BREAKDOWN) UOC: FLQ MOUNT ASSEMBLY, VIEWER................................................. 1 (SEE FIGURE C-4 FOR PARTS BREAKDOWN) UOC: FLQ PACKING, PREFORMED......................................................... 1 UOC: EM5, EM6, EJW, FLQ HOUSING ASSEMBLY, MOUNT.............................................. 1 UOC: FLQ SETSCREW............................................................................ 2

PAFFF

54490

PAFFF

80063

5005814-2 5855014124385

PAFFF

54490

5005816 5855014081786

PAFZZ

96906

MS9068-031 5330000899981 5005815-1 5855014081775 MS51963-242 5305010518029 MS3212-21 5305004333707 AN104610 5306002825084 MS35338-138B 5310002240749 MS15795-808B 5310001943649 MS9068-009 5330000529730 MS15795-810B 5310004703000

PAFZZ

54490

PAFZZ

96906

PAFZZ

96906

SCREW, SELF-SEALING......................................................... 2 UOC: FLQ BOLT, HEX HEAD ................................................................... 2 UOC: FLQ WASHER, LOCK ..................................................................... 2 UOC: FLQ WASHER, FLAT...................................................................... 2 UOC: FLQ PACKING, PREFORMED......................................................... 1

PAFZZ

88044

PAFZZ

96906

10

PAFZZ

96906

11

PAFZZ

96906

12

PAFZZ

96906

WASHER, FLAT...................................................................... 4 UOC: EM5, EM6, EJW

C-9

TM 11-5855-249-23&P (1) ITEM NO 13 (2) SMR CODE PAFZZ (3) CAGEC 96906 (4) PART NUMBER NSN MS35338-139B 5310002434764 MS35307-305 5305000213616 AN104613 5306006165989 MS35338-138B 5310002240749 MS15795-808B 5310001943649 MS3212-21 5305004333707 SM-D-771334-1 5855010273621 SM-D-771212-1 5855010271554 MS51957-33B 5305004486456 MS35338-136B 5310002240747 MS15795-805B 5310004091763 SM-C-771298 5340010273963 SM-D-771365-1 5855010284659 SM-C-771382 5340010273625 MS51957-28B 5305004486500 MS51958-64B 5305004333740 (5) DESCRIPTION AND USABLE ON CODES (6) QTY

WASHER, LOCK ..................................................................... 4 UOC: EM5, EM6, EJW SCREW, HEX HEAD................................................................ 4 UOC: EM5, EM6, EJW BOLT, MACHINE ..................................................................... 4

14

PAFZZ

96906

15

PAFZZ

88044

16

PAFZZ

96906

WASHER, LOCK ..................................................................... 8

17

PAFZZ

96906

WASHER, FLAT...................................................................... 8

18

PAFZZ

96906

SCREW, MACHINE ................................................................. 2 UOC: EM5, EM6, EJW BARREL ASSEMBLY, OBJECTIVE LENS................................. 1

19

PAFZZ

80063

20

PAFZA

80063

ASSEMBLY, TUBE AND MAGNIFIER....................................... 1 (RETURN TO DEPOT) SCREW, MACHINE ................................................................. 1

21

PAFZZ

96906

22

PAOZZ

96906

WASHER, LOCK ..................................................................... 3

23

PAOZZ

96906

WASHER, FLAT...................................................................... 3

24

PAFZZ

80063

CLAMP, RIM CLENCHING....................................................... 1

25

PCOZZ

80063

PAD, CUSHIONING................................................................. 1

26

PAOZZ

80063

CAP, PROTECTIVE, EYEPIECE .............................................. 1

27

PAOZZ

96906

SCREW, MACHINE ................................................................. 2

28

PAFZZ

96906

SCREW, MACHINE ................................................................. 4

C-10

TM 11-5855-249-23&P (1) ITEM NO 29 (2) SMR CODE PAFDD (3) CAGEC 80063 (4) PART NUMBER NSN SM-D-771327-1 5855010273628 SM-D-771335-1 5855010479267 SM-D-771456-1 5855011229417 SM-D-771473-2 5855010960870 (5) DESCRIPTION AND USABLE ON CODES (6) QTY

HOUSING ASSEMBLY, EYEPIECE .......................................... 1 (SEE FIGURE C-2 FOR PARTS BREAKDOWN) HOUSING ASSEMBLY, VIEWER MAIN.................................... 1 (SEE FIGURE C-3 FOR PARTS BREAKDOWN) HOUSING ASSEMBLY, VIEWER MOUNT................................ 1

30

PAFFF

80063

31

PAFZZ

80063

32

PAFZZ

80063

MOUNT ASSEMBLY, VIEWER................................................. 1 (SEE FIGURE C-4 FOR PARTS BREAKDOWN) UOC: EM6 MOUNT ASSEMBLY, VIEWER................................................. 1 (SEE FIGURE C-4 FOR PARTS BREAKDOWN) UOC: EM5 HOUSING ASSEMBLY ............................................................ 1 (PLASTIC) UOC: EM5 OR HOUSING ASSEMBLY ............................................................ 1 (SEE FIGURE C-5 FOR PARTS BREAKDOWN) (METAL) UOC: EM5 COVER, PROTECTIVE . ........................................................ 1 UOC: EM5 CAP, LENS ............................................................................. 1 UOC: EM6, EJW HOUSING, ASSEMBLY, PRISM (METAL)................................. 1 (SEE FIGURE C-5 FOR PARTS BREAKDOWN) OR UOC: EJW, EM6 HOUSING ASSEMBLY, PRISM (PLASTIC)............................... 1 (SEE FIGURE C-5 FOR PARTS BREAKDOWN) OR UOC: EM6, EJW HOUSING ASSEMBLY, PRISM (COATED)............................... 1 (SEE FIGURE 5 FOR PARTS BREAKDOWN) UOC: EM6, EJW MOUNT ASSEMBLY, VIEWER................................................. 1 (SEE FIGURE C-4 FOR PARTS BREAKDOWN) UOC: EJW END OF FIGURE

33

PAFZZ

80063

SM-D-771473-1 5855010969294

34

PAFZZ

80063

SM-D-771476-1 5855011222913

34

PAFFF

80063 SM-D-771333-1 5855010273639

35

PAOZZ

80063

SM-C-771364 5855010271553 SM-D-771440 5855010664398 SM-D-771434-1 5855010708084

36

PAOZZ

80063

37

PAFFF

80063

37

PAFFF

80063

SM-D-771486-1 5855011222914

37

PAFFF

80058

SM-D-771434-2 6650013464603

38

PAFFF

80058

SM-D-771473-3 5855011222915

C-11

TM 11-5855-249-23&P

Figure C-2. Housing Assembly, Eyepiece

C-12

TM 11-5855-249-23&P GROUP 01 HOUSING ASSEMBLY, EYEPIECE SM-D-771327-1 FIGURE C-2 (1) ITEM NO (2) SMR CODE (3) CAGEC (4) PART NUMBER NSN (5) DESCRIPTION AND USABLE ON CODES (6) QTY

PAFZZ

80063

SC-C-627750 4820007591806 MS3213-11 5305010290713

NEEDLE, AIR VALVE .............................................................. 1

PAFZZ

96906

SCREW, SELF-SEALING......................................................... 1

END OF FIGURE

C-13

TM 11-5855-249-23&P

Figure C-3. Housing Assembly, Main Viewer

C-14

TM 11-5855-249-23&P GROUP 02 HOUSING ASSEMBLY, MAIN, VIEWER SM-D-771335-1 FIGURE C-3 (1) ITEM NO 1 (2) SMR CODE PAFZZ (3) CAGEC 96906 (4) PART NUMBER NSN MS51957-33B 5305001503426 M535338-136B 5310002240747 MS15795-805B 5310004091763 NAS1352CO4LL12 5305010298890 AN96OXC4L 5310000203115 SM-D-771336-1 5998010271564 MS9068-043 5330009442482 SC-C-627750 4820007591806 M24243/1-8302 SM-C-771372 SM-D-771256-1 MS9068-023 5330001823115 SM-D-771326-1 5355010271565 MS51957-28B 5305004486500 SM-C-771200-1 5855010271560 (5) DESCRIPTION AND USABLE ON CODES (6) QTY

SCREW, MACHINE ................................................................. 1

PAFZZ

96906

WASHER, LOCK ..................................................................... 8

PAFZZ

96906

WASHER, FLAT...................................................................... 8

PAFZZ

80205

SCREW, SOCKET HEAD......................................................... 2

PAFZZ

88044

WASHER, FLAT...................................................................... 2

PAFZZ

80063

CONTROL ASSEMBLY, ELECTRONIC .................................... 1

PCFZZ

96906

PACKING, PREFORMED......................................................... 1

PAFZZ

80063

NEEDLE, AIR VALVE .............................................................. 1

9 10 11 12

PAFZZ XBFZZ XBFZZ PCFZZ

81349 80063 80063 96906

RIVET, BLIND ......................................................................... 4 PLATE, INSTRUCTION............................................................ 1 HOUSING, MAIN, VIEWER...................................................... 1 PACKING, PREFORMED......................................................... 3

13

PAFZZ

80063

KNOB ASSEMBLY, CONTROL, BRIGHTNESS......................... 1

14

PAFZZ

96906

SCREW, MACHINE ................................................................. 7

15

PAFZZ

80063

ADAPTER ASSEMBLY, POWER.............................................. 1

C-15

TM 11-5855-249-23&P (1) ITEM NO 16 (2) SMR CODE PAFZZ (3) CAGEC 80063 (4) PART NUMBER NSN SM-D-771325-1 6135010271561 MS3213-11 5305010290713 SM-C-657404 5855001250398 SM-C-771463 SM-C-657405 5330006253876 SM-C-771295 6135010271563 (5) DESCRIPTION AND USABLE ON CODES (6) QTY

CASE AND CAP ASSEMBLY, BATTERY .................................. 1

17

PAFZZ

96906

SCREW, SELF-SEALING......................................................... 1

18

PAOZZ

80063

CAP, BATTERY ....................................................................... 1 OR CAP, BATTERY ....................................................................... 1 GASKET ................................................................................. 1

18 19

PAOZZ PCOZZ

80063 80063

20

PAOZZ

80063

RETAINER, CAP, BATTERY .................................................... 1

END OF FIGURE

C-16

TM 11-5855-249-23&P

NOTE: ITEM 2 CONSISTS OF TWO SECTIONS SEPARATED FOR CLARITY

Figure C-4. AN/VVS-2(V)1A Plate Assembly (Sheet 1 of 4)

C-17

TM 11-5855-249-23&P

Figure C-4. AN/VVS-2 (V)2A Plate Assembly (Sheet 2 of 4) C-18

TM 11-5855-249-23&P

Figure C-4. AN/VVS-2 (V)3 Plate Assembly (Sheet 3 of 4)

C-19

TM 11-5855-249-23&P

Figure C-4. AN/VVS-2 (V) 4 Plate Assembly (Sheet 4 of 4)

C-20

TM 11-5855-249-23&P GROUP 03 MOUNT ASSEMBLY SM-D-771473-1 SM-D-771473-2 SM-D-771473-3 5005816 FIGURE C-4 (1) ITEM NO 1 (2) SMR CODE PCFZZ (3) CAGEC 96906 (4) PART NUMBER NSN MS9068-041 5330009419444 SM-D-771449-1 5855011222916 MS35338-139B 5310002434764 MS35338-139B 5310002434764 MS16995-53B 5305010049518 MS16995-53B 5305010049518 SM-C-771457 5310011334498 (5) DESCRIPTION AND USABLE ON CODES (6) QTY

PACKING, PREFORMED......................................................... 2 UOC: EM5, EM6, EJW, FLQ PLATE ASSEMBLY, MOUNT................................................... 1 UOC: EM5 WASHER, LOCK ..................................................................... 4 UOC: EM5, EM6, EJW WASHER, LOCK ..................................................................... 6 UOC: FLQ SCREW, CAP, SOCKET HEAD................................................ 4 UOC: EM5, EM6, EJW SCREW, CAP, SOCKET HEAD................................................ 6 UOC: FLQ WASHER, SPRING TENSION.................................................. 2 UOC: EM5, EM6, EJW SHIM.................................................................................. VAR UOC: EM5, EM6, EJW

XAFZZ

80063

PAFZZ

96906

PAFZZ

96906

PAFZZ

96906

PAFZZ

96906

PAFZZ

80063

PAFZZ

PAFZZ

96906

MS16624-5012 5365002002637 SM-C-771454-1 5855011719841 SM-C-771455 5360011335026 SM-C-771461 5315011731239 SM-C-771453 5855011384985 MS9390-180 5315009456382

RING, RETAINING................................................................... 2 UOC: EM5, EM6, EJW, FLQ ROLLER ASSEMBLY............................................................... 1 UOC: EM5, EM6, EJW, FLQ SPRING, HELICAL, TORSION ................................................. 1 UOC: EM5, EM6, EJW, FLQ PIN, PIVOT............................................................................. 1 UOC: EM5, EM6, EJW, FLQ PAD, PRESSURE .................................................................... 2 UOC: EM5, EM6, EJW PIN, HEADLESS...................................................................... 6 UOC: EM5, EM6, EJW, FLQ

PAFZZ

80063

PAFZZ

80063

10

PAFZZ

80063

11

PCFZZ

80063

12

PAFZZ

96906

C-21

TM 11-5855-249-23&P (1) ITEM NO 13 (2) SMR CODE PAFZZ (3) CAGEC 19207 (4) PART NUMBER NSN 11676794 5330000216049 NAS62OC416 5310009520309 NAS62OC416 5310009520309 MS16995-55B 5305011898438 SM-D-771474-1 5855011229416 MS9068-262 5330009813738 SM-C-771459-2 5340013870353 SM-C-771459-1 5340012098313 SM-D-771458-1 5855011281762 5008482 5330014318173 MS51021-80 (5) DESCRIPTION AND USABLE ON CODES (6) QTY

RUBBER ROUND SECTION .................................................... 1 UOC: EM6 WASHER, FLAT...................................................................... 4 UOC: EM6, EJW WASHER, FLAT...................................................................... 6 UOC: FLQ SCREW, CAP, SOCKET HEAD................................................ 2 UOC: EM6 PLATE ASSEMBLY, MOUNT................................................... 1 UOC: EM6 PACKING, PREFORMED......................................................... 1 UOC: EJW FASTENER, PAWL.................................................................. 1 UOC: EJW FASTENER, PAWL.................................................................. 1 UOC: EJW PLATE, LEFT HAND................................................................ 1 UOC: EJW GASKET, MOUNT ASSEMBLY ................................................ 1 UOC: FLQ SETSCREW, CUP POINT........................................................ 2 UOC: FLQ BLOCK ASSEMBLY, FRICTION ............................................... 2 UOC: FLQ PLATE ASSEMBLY, MOUNT ................................................... 1 UOC: FLQ END OF FIGURE

14

PAFZZ

80205

14

PAFZZ

80205

15

PAFZZ

96906

16

XAFZZ

80063

17

PCFZZ

96906

18

PAFZZ

80063

19

PAFZZ

80063

20

XAFZZ

80063

21

PAFZZ

54490

22

PAFZZ

96906

23

PAFZZ

80063

A3254021 3040014255654 5005817-1

24

XAFZZ

54490

C-22

TM 11-5855-249-23&P Section III. SPECIAL TOOLS LIST

Figure C-5. Special Tools (Sheet 1 of 2) C-23

TM 11-5855-249-23&P

Figure C-5. Special Tools (Sheet 2 of 2) C-24

GROUP 0040

SPECIAL TOOLS
FIGURE C-5

TM 11-5855-249-23&P

(1) ITEM NO 1

(2) SMR CODE PEFZZ

(3) CAGEC 80063

(4) PART NUMBER NSN SM-D-771391-1 5855010271571

(5) DESCRIPTION AND USABLE ON CODES PLATE ASSEMBLY, TORQUE VIEWER BOI: 1 PER 1-35 END ITEMS PER DIRECT SUPPORT SHOP, GENERAL SUPPORT SHOP, OR DEPOT SERVICING AN/VVS-2(V)1 OR 2(V)1A UOC: CYZ, EM5 PLATE ASSEMBLY, TORQUE VIEWER BOI: 1 PER 1-35 END ITEMS PER DIRECT SUPPORT SHOP, GENERAL SUPPORT SHOP, OR DEPOT SERVICING AN/VVS-2(V)2 OR 2(V)2A UOC: DVQ, EM6 PLATE ASSEMBLY, TORQUE VIEWER BOI: 1 PER 1-35 END ITEMS PER DIRECT SUPPORT SHOP, GENERAL SUPPORT SHOP, OR DEPOT SERVICING AN/VVS-2(V)1A, 2(V)2A, AN/VVS-2(V)3 UOC: EM5, EM6, EJW PLATE ASSEMBLY, TORQUE VIEWER BOI: 1 PER 1-35 END ITEMS PER DIRECT SUPPORT SHOP, GENERAL SUPPORT SHOP, OR DEPOT SERVICING AN/VVS-2(V)4 UOC: FLQ ADAPTER ASSEMBLY, VIEWER TORQUE WRENCH BOI: 1 PER 1-35 END ITEMS TEST TARGET BOI: 1 PER 35 END ITEMS WRENCH ASSEMBLY, SPANNER BOI: 1 PER 1-35 END ITEMS WRENCH AND ADAPTER ASSEMBLY, PURGING BOI: 1 PER 1-35 END ITEMS CABLE ASSEMBLY, SPECIAL PURPOSE BOI: 1 PER 1 END ITEMS

(6) QTY

PEFZZ

80063

SM-D-771391-2 5855011432891

PEFZZ

80063

SM-D-771492 5855010668599

PEFZZ

54490

5008477 5340014081779

PEFZZ

80063

SM-D-771392-1 5855010271570 SM-D-771396-1 5855010271567 SM-C-771387-1 5855010271568 SM-C-771384-1 5855010271566 SM-D-771395-1 5995010273320

PEOZZ

80063

PEFZZ

80063

PEFZZ

80063

PEFZZ

80063

END OF FIGURE

C-25

TM 11-5855-249-23&P CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX NATIONAL STOCK NUMBER 5310-00-020-3115 5305-00-021-3616 5330-00-021-6049 5330-00-052-9730 5855-00-125-0398 5305-00-150-3426 5330-00-182-3115 5310-00-194-3649 5310-00-194-3649 5365-00-200-2637 5310-00-224-0747 5310-00-224-0747 5310-00-224-0749 5310-00-224-0749 5310-00-243-4764 5310-00-243-4764 5306-00-282-5084 5310-00-409-1763 5310-00-409-1763 5305-00-433-3707 5305-00-433-3740 5305-00-448-6456 5305-00-448-6500 5305-00-448-6500 5310-00-470-3000 5306-00-616-5989 5330-00-625-3876 4820-00-759-1806 4820-00-759-1806 5330-00-941-9444 5330-00-944-2482 5315-00-945-6382 5310-00-952-0309 5330-00-981-3738 5305-01-004-9518 5855-01-027-1553 5855-01-027-1554 5855-01-027-1560 6135-01-027-1561 6135-01-027-1563 5998-01-027-1564 FIGURE C-3 C-1 C-4 C-1 C-3 C-3 C-3 C-1 C-1 C-4 C-1 C-3 C-1 C-1 C-1 C-4 C-1 C-1 C-3 C-1 C-1 C-1 C-1 C-3 C-1 C-1 C-3 C-2 C-3 C-4 C-3 C-4 C-4 C-4 C-4 C-1 C-1 C-3 C-3 C-3 C-3 ITEM 5 14 13 11 18 1 12 10 17 7 22 2 9 16 13 3 8 23 3 18 28 21 27 14 12 15 19 1 8 1 7 12 14 17 4 35 20 15 16 20 6 NATIONAL STOCK NUMBER 5355-01-027-1565 5855-01-027-1566 5855-01-027-1567 5855-01-027-1568 5855-01-027-1570 5855-01-027-1571 5995-01-027-3320 5855-01-027-3621 5340-01-027-3625 5855-01-027-3628 5855-01-027-3639 5340-01-027-3963 5855-01-028-4659 5305-01-029-0713 5305-01-029-0713 5305-01-029-8890 5855-01-047-9267 5305-01-051-8029 5855-01-066-4398 5855-01-066-8599 5855-01-070-8084 5855-01-096-0870 5855-01-096-9294 5855-01-122-2913 5855-01-122-2914 5855-01-122-2915 5855-01-122-2916 5855-01-122-9416 5855-01-122-9417 5855-01-128-1762 5310-01-133-4498 5360-01-133-5026 5855-01-138-4985 5855-01-143-2891 5855-01-171-9841 5315-01-173-1239 5305-01-189-8438 5340-01-209-8313 6650-01-346-4603 5340-01-387-0353 5855-01-408-1775 FIGURE C-3 C-5 C-5 C-5 C-5 C-5 C-5 C-1 C-1 C-1 C-1 C-1 C-1 C-2 C-3 C-3 C-1 C-1 C-1 C-5 C-1 C-1 C-1 C-1 C-1 C-1 C-4 C-4 C-1 C-4 C-4 C-4 C-4 C-5 C-4 C-4 C-4 C-4 C-1 C-4 C-1 ITEM 13 5 3 4 2 1 6 19 26 29 34 24 25 2 17 4 30 6 36 1 37 32 33 34 37 38 2 16 31 20 5 9 11 1 8 10 15 19 37 18 5

C-26

TM 11-5855-249-23&P CROSS-REFERENCE INDEXES PART NUMBER INDEX CAGEC 88044 88044 88044 80063 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 PART NUMBER AN104610 AN104613 AN96OXC4L A3254021 MS15795-805B MS15795-808B MS15795-810B MS16624-5012 MS16995-53B MS16995-55B MS3212-21 MS3213-11 MS35307-305 MS35338-136B MS35338-138B MS35338-139B NATIONAL STOCK NUMBER 5306-00-282-5084 5306-00-616-5989 5310-00-020-3115 3040-01-425-5654 5310-00-409-1763 5310-00-194-3649 5310-00-470-3000 5365-00-200-2637 5305-01-004-9518 5305-01-189-8438 5305-00-433-3707 5305-01-029-0713 5305-00-021-3616 5310-00-224-0747 5310-00-224-0749 5310-00-243-4764 FIG. C-1 C-1 C-3 C-4 C-1 C-3 C-1 C-1 C-1 C-4 C-4 C-4 C-4 C-1 C-1 C-2 C-3 C-1 C-1 C-3 C-1 C-1 C-1 C-4 C-4 C-4 C-1 C-3 C-1 C-3 C-1 C-1 C-1 C-3 C-1 C-4 C-3 C-4 C-4 C-3 C-3 C-4 C-4 C-2 C-3 C-3 C-3 C-3 ITEM 8 15 5 23 23 3 10 17 12 7 4 4 15 7 18 2 17 14 22 2 9 16 13 3 3 22 27 14 21 1 28 6 11 12 4 1 7 17 12 9 4 14 14 1 8 18 19 15

96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 96906 81349 80205 80205 80063 80063 80063 80063

MS51021-80 MS51957-28B MS51957-33B MS51958-64B MS51963-242 MS9068-009 MS9068-023 MS9068-031 MS9068-041 MS9068-043 MS9068-262 MS9390-180 M24243/1-8302 NAS1352CO4LL12 NAS620C416 SC-C-627750 SM-C-657404 SM-C-657405 SM-C-771200-1

5305-00-448-6500 5305-00-448-6456 5305-00-433-3740 5305-01-051-8029 5330-00-052-9730 5330-00-182-3115 5330-00-089-9981 5330-00-941-9444 5330-00-944-2482 5330-00-981-3738 5315-00-945-6382 5305-01-029-8890 5310-00-952-0309 4820-00-759-1806 5855-00-125-0398 5330-00-625-3876 5855-01-027-1560

C-27

TM 11-5855-249-23&P CROSS-REFERENCE INDEXES PART NUMBER INDEX CAGEC 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80058 80063 80063 80063 80063 80063 80063 80058 80063 80063 80063 80063 19207 54490 54490 54490 54490 54490 C-28 PART NUMBER SM-C-771295 SM-C-771298 SM-C-771364 SM-C-771372 SM-C-771382 SM-C-771384-1 SM-C-771387-1 SM-C-771453 SM-C-771454-1 SM-C-771455 SM-C-771457 SM-C-771459-1 SM-C-771459-2 SM-C-771461 SM-C-771463 SM-D-771212-1 SM-D-771256-1 SM-D-771325-1 SM-D-771326-1 SM-D-771327-1 SM-D-771333-1 SM-D-771334-1 SM-D-771335-1 SM-D-771336-1 SM-D-771365-1 SM-D-771391-1 SM-D-771391-2 SM-D-771392-1 SM-D-771395-1 SM-D-771396-1 SM-D-771434-1 SM-D-771434-2 SM-D-771440 SM-D-771449-1 SM-D-771456-1 SM-D-771458-1 SM-D-771473-1 SM-D-771473-2 SM-D-771473-3 SM-D-771474-1 SM-D-771476-1 SM-D-771486-1 SM-D-771492 11676794 5005813 5005814 5005814-2 5005815-1 5008477 NATIONAL STOCK NUMBER 6135-01-027-1563 5340-01-027-3963 5855-01-027-1553 5340-01-027-3625 5855-01-027-1566 5855-01-027-1568 5855-01-138-4985 5855-01-171-9841 5360-01-133-5026 5310-01-133-4498 5340-01-209-8313 5340-01-387-0353 5315-01-173-1239 5855-01-027-1554 6135-01-027-1561 5355-01-027-1565 5855-01-027-3628 5855-01-027-3639 5855-01-027-3621 5855-01-047-9267 5998-01-027-1564 5855-01-028-4659 5855-01-027-1571 5855-01-143-2891 5855-01-027-1570 5995-01-027-3320 5855-01-027-1567 5855-01-070-8084 6650-01-346-4603 5855-01-066-4398 5855-01-122-2916 5855-01-122-9417 5855-01-128-1762 5855-01-096-9294 5855-01-096-0870 5855-01-122-2915 5855-01-122-9416 5855-01-122-2913 5855-01-122-2914 5855-01-066-8599 5330-00-021-6049 5855-01-384-3314 5855-01-384-3336 5855-01-412-4385 5855-01-408-1775 5340-01-408-1779 FIG. C-3 C-1 C-1 C-3 C-1 C-5 C-5 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-3 C-1 C-3 C-3 C-3 C-1 C-1 C-1 C-1 C-3 C-1 C-5 C-5 C-5 C-5 C-5 C-1 C-1 C-1 C-4 C-1 C-4 C-1 C-1 C-1 C-4 C-1 C-1 C-5 C-4 C-1 C-1 C-1 C-1 C-5 ITEM 20 24 35 10 26 5 4 11 8 9 5 19 18 10 18 20 11 16 13 29 34 19 30 6 25 1 1 2 6 3 37 37 36 2 31 20 33 32 38 16 34 37 1 13 1 2 2 5 1

TM 11-5855-249-23&P CROSS-REFERENCE INDEXES PART NUMBER INDEX CAGEC 54490 54490 54490 54490 PART NUMBER 5005817-1 5005816 5008477 5008482 NATIONAL STOCK NUMBER FIG. C-4 C-1 C-5 C-4 ITEM 24 3 1 21

5855-01-408-1786 5330-01-431-8173

C-29

TM 11-5855-249-23&P

CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX FIGURE C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-1 C-2 C-2 C-3 C-3 C-3 C-3 ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 35 36 37 37 37 38 1 2 1 2 3 4 NATIONAL STOCK NUMBER 5855-01-384-3314 5855-01-384-3336 5855-01-412-4385 5855-01-408-1786 5330-00-089-9981 5855-01-408-1775 5305-01-051-8029 5305-00-433-3707 5306-00-282-5084 5310-00-224-0749 5310-00-194-3649 5330-00-052-9730 5310-00-470-3000 5310-00-243-4764 5305-00-021-3616 5306-00-616-5989 5310-00-224-0749 5310-00-194-3649 5305-00-433-3707 5855-01-027-3621 5855-01-027-1554 5305-00-448-6456 5310-00-224-0747 5310-00-409-1763 5340-01-027-3963 5855-01-028-4659 5340-01-027-3625 5305-00-448-6500 5305-00-433-3740 5855-01-027-3628 5855-01-047-9267 5855-01-122-9417 5855-01-096-0870 5855-01-096-9294 5855-01-027-3639 5855-01-122-2913 5855-01-027-1553 5855-01-066-4398 5855-01-070-8084 6650-01-346-4603 5855-01-122-2914 5855-01-122-2915 4820-00-759-1806 5305-01-029-0713 5305-00-448-6456 5310-00-224-0747 5310-00-409-1763 5305-01-029-8890 CAGEC 54490 54490 54490 54490 96906 54490 96906 96906 88044 96906 96906 96906 96906 96906 96906 88044 96906 96906 96906 80063 80063 96906 96906 96906 80063 80063 80063 96906 96906 80063 80063 80063 80063 80063 80063 80063 80063 80063 80063 80058 80063 80058 80063 96906 96906 96906 96906 80205 PART NUMBER 5005813 5005814 5005814-2 5005816 MS9068-031 5005815-1 MS51963-242 MS3212-21 AN104610 MS35338-138B MS15795-808B MS9068-009 MS15795-810B MS35338-139B MS35307-305 AN104613 MS35338-138B MS15795-808B MS3212-21 SM-D-771334-1 SM-D-771212-1 MS51957-33B MS35338-136B MS15795-805B SM-C-771298 SM-D-771365-1 SM-C-771382 MS51957-28B MS51958-64B SM-D-771327-1 SM-D-771335-1 SM-D-771456-1 SM-D-771473-2 SM-D-771473-1 SM-D-771333-1 SM-D-771476-1 SM-C-771364 SM-D-771440 SM-D-771434-1 SM-D-771434-2 SM-D-771486-1 SM-D-771473-3 SC-C-627750 MS3213-11 MS51957-33B MS35338-136B MS15795-805B NAS1352CO4LL12

C-30

TM 11-5855-249-23&P CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX FIGURE C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-3 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-4 C-5 C-5 C-5 C-5 C-5 C-5 C-5 ITEM 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 1 1 1 2 3 4 NATIONAL STOCK NUMBER 5310-00-020-3115 5998-01-027-1564 5330-00-944-2482 4820-00-759-1806 CAGEC 88044 80063 96906 80063 81349 80063 80063 96906 80063 96906 80063 80063 96906 80063 80063 80063 80063 96906 80063 96906 96906 80063 96906 80063 80063 80063 80063 96906 19207 80205 96906 80063 96906 80063 80063 80063 54490 96906 80063 54490 80063 80063 80063 54490 80063 80063 80063 PART NUMBER AN96OXC4L SM-D-771336-1 MS9068-043 SC-C-627750 M24243/1-8302 SM-C-771372 SM-D-771256-1 MS9068-023 SM-D-771326-1 MS51957-28B SM-C-771200-1 SM-D-771325-1 MS3213-11 SM-C-657404 SM-C-771463 SM-C-657405 SM-C-771295 MS9068-041 SM-D-771449-1 MS35338-139B MS16995-53B SM-C-771457 MS16624-5012 SM-C-771454-1 SM-C-771455 SM-C-771461 SM-C-771453 MS9390-180 11676794 NAS620C416 MS16995-55B SM-D-771474-1 MS9068-262 SM-C-771459-2 SM-C-771459-1 SM-D-771458-1 5008482 MS51021-80 A3254021 5005817-1 SM-D-771391-1 SM-D-771391-2 SM-D-771492 5008477 SM-D-771392-1 SM-D-771396-1 SM-C-771387-1

5330-00-182-3115 5355-01-027-1565 5305-00-448-6500 5855-01-027-1560 6135-01-027-1561 5305-01-029-0713 5855-00-125-0398 5330-00-625-3876 6135-01-027-1563 5330-00-941-9444 5855-01-122-2916 5310-00-243-4764 5305-01-004-9518 5310-01-133-4498 5365-00-200-2637 5855-01-171-9841 5360-01-133-5026 5315-01-173-1239 5855-01-138-4985 5315-00-945-6382 5330-00-021-6049 5310-00-952-0309 5305-01-189-8438 5855-01-122-9416 5330-00-981-3738 5340-01-387-0353 5340-01-209-8313 5855-01-128-1762 5330-01-431-8173 3040-01-425-5654 5855-01-027-1571 5855-01-143-2891 5855-01-066-8599 5340-01-408-1779 5855-01-027-1570 5855-01-027-1567 5855-01-027-1568

C-31

TM 11-5855-249-23&P CROSS-REFERENCE INDEXES FIGURE AND ITEM NUMBER INDEX FIGURE C-5 C-5 ITEM 5 6 NATIONAL STOCK NUMBER 5855-01-027-1566 5995-01-027-3320 CAGEC 80063 80063 PART NUMBER SM-C-771384-1 SM-D-771395-1

C-32

TM 11-5855-249-23&P APPENDIX D EXPENDABLE AND DURABLE ITEMS LIST Section I. INTRODUCTION D-1 SCOPE This appendix lists expendable and durable items you will need to maintain the AN/VVS-2(V) driver's viewer. This listing is for informational purposes only and is not authority to requisition the listed items. These items are authorized to you by CTA 50-970, expandable items (except Medical, Class V, Repair Parts, and Heraldic Items). D-2 EXPLANATION OF COLUMNS D-2.1 Column (1) - Item number. This number is assigned to the entry in the listing for referencing when required. D-2.2 Column (2) - Level. This column identifies the lowest level of maintenance that requires the listed item. C- Operator/Crew O - Unit Maintenance F - Direct Support Maintenance H - General Support Maintenance D-2.3 Column (3) - National Stock Number. This is the national stock number (NSN) assigned to the item. Use it to request or requisition the item. D-2.4 Column (4) - Description. Indicates the federal item name and, if required, a description to identify the item. The last line for each item indicates the Commercial and Government Entity Code (CAGEC) in parentheses followed by the part number. D-2.5 Column (5) - Unit of Measure (U/M)/Unit of Issue (U/l). This measure is expressed by a two-character alphabetical abbreviation (e.g., EA, IN, PR). If the unit of measure differs from the unit of issue as shown in the Army Master Data File (AMDF) requisition the lowest unit of issue that will satisfy your requirements.

D-1

TM 11-5855-249-23&P Section II. Expendable and Durable Items List (1)\ Item Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 (2) Level O O O F F F O F O O, F F O F F O O O C O (3) National Stock Number 6515-00-905-1473 6810-00-753-4993 6505-00-299-8095 6515-00-935-1194 6830-00-602-2357 9150-01-014-5402 7530-00-082-2661 3439-00-555-4629 7930-00-926-5280 7930-00-514-2417 7920-00-223-8005 6830-01-124-2344 3439-00-552-9309 8030-00-889-3534 6850-00-621-1819 6135-01-323-9584 6230-01-369-1659 6850-00-880-7616 6640-00-240-5851 7920-00-823-9773 (4) Description Applicator, Disposable, wood, cotton tipped end, sterile Isopropyl Alcohol, technical Ethanol, denatured Finger cots Compressed air, technical Grease, aircraft Label, pressure sensitive Solder, tin alloy, rosin core SN6O(WRP2) Detergent, general purpose, spray non-ammonia Brush, acid swabbing Nitrogen, technical Dispenser, alcohol Tape, anti-seize Leak detection compound Battery BA-5567/U (Lithium) Flashlight filter #20 (58774) NV-4AM Silicone compound (MIL-C-21567) Lens paper (pack) (N-P-40-B) Paper towels (pack) (5) (U/M)/ (U/I)

D-2

TM 11-5855-249-23&P Section II. Expendable and Durable Items List - Continued (1)\ Item Number 20 21 22 (2) Level F F F (3) National Stock Number 8105-00-837-7755 8105-01-174-0944 4240-00-052-3776 Plastic bag, 8"x8" Plastic bag (large) Safety goggles (4) Description (5) (U/M)/ (U/I)

D-3(D-4 Blank)

TM 11-5855-249-23&P

APPENDIX E ILLUSTRATED LIST OF MANUFACTURED ITEMS Section I. Introduction This appendix provides a suggested Torque Plate Mounting Box for use with the torque plate assembly. This box will provide easy table mounting of AN/VVS-2(V) driver's viewers for testing. Suggested parts are listed in the table on the next page and shown in the accompanying illustrations. Suggested fabrication is presented in Figure E-1. Section II. Manufactured Items Part Number Index

Figure Number E2 E2 E2 E2 E2 E2 E2

Illustration Number 1 2 3 4 5 6 7

NSN N/A N/A N/A N/A N/A N/A N/A

Description (Part Number, if applicable) Adapter assembly Torque plate assembly 1/8" Aluminum torque plate box housing assembly 1/4"-20 UNC hex bolt 114" DIA. lock washer 1/4" DIA. washer 1/4"-20 20 UNC wing nut

U/M EA EA EA EA EA EA EA

QTY Required 1 1 1 6 6 6 6

E-1

TM 11-5855-249-23&P

Figure E-1. Torque Plate Mounting Box Fabrication

E-2

TM 11-5855-249-23&P

Figure E-2. Torque Plate Mounting Box Assembly

E-3/E-4 (Blank)

TM 11-5855-249-23&P

APPENDIX F TORQUE LIMITS Section I. Introduction This appendix gives the required torque limits expressed in both foot-pounds and inch-pounds. Section II. Torque Limits

Figure F-1. Night Vision Viewer Torque Limits

F-1/F-2 (Blank)

TM 11-5855-249-23&P GLOSSARY Section I. Abbreviations AMDF APC BFVS BOI CAGEC CECOM COC CPC CTA DA DA PAM ECA EIC EIR IAW LAR MAC mm MTOE MWO NIIN NSN PMCS PN RPSTL SF SMR SRA TAMMS TM TMDE U/I U/M UOC Vdc Army Master Data File Armored Personnel Carrier Bradley Fighting Vehicle System Basis Of Issue Commercial and Government Entity Code Communications-Electronics Command Coated Optical Component Corrosion Prevention Control Common Tables of Allowance Department of the Army Department of the Army Pamphlet Electronic Control Assembly End Item Code Equipment Improvement Recommendation In Accordance With Logistics Assistance Representative Maintenance Allocation Chart Millimeter Modified Table of Organization and Equipment Modification Work Order National Item Identification Number National Stock Number Preventive Maintenance Checks and Services Part Number Repair Parts and Special Tools List Standard Form Source, Maintenance, and Recoverability Specialized Repair Activity The Army Maintenance Management System Technical Manual Test Measurement and Diagnostic Equipment Unit of Issue Unit of Measure Usable On Code Volts, Direct Current

GLOSSARY-1

TM 11-5855-249-23&P Section II. Definitions of Unusual Terms BLACK SPOTS. These are cosmetic blemishes in the image intensifier or dirt or debris between the lenses. Black spots are acceptable as long as they do not interfere with viewing the image. CAUTION. Conditions, practices, or procedures which must be observed to avoid damage to the equipment, destruction of equipment, and/or long-term health hazard. COATED OPTICAL COMPONENT (COC). protection for the night periscope. The COC is a special coating applied to the optics which provides laser

CHICKEN WIRE. An irregular pattern of dark thin lines in the field of view throughout the image area or in parts of the 'image area. Under worst case, these lines will form hexagonal or square-wave shaped lines. These lines are caused by defective fibers that do not transmit light occurring at the boundaries of fiber bundles in the output optic of the image intensifier. CLEAN STATION. The clean station is an area that has a dirt-free environment, such as a bench top, where you can repair and service the night periscope. Because the clean station is that area where the AN/VVS-2(V) is opened, exposing the inside lens surfaces and the optics of the image intensifier, it must be free of debris or any other material that can enter a disassembled system and contaminate it. The clean station does not need to have a flow hood. DIOPTER. A unit of measure used to define eye correction. Adjustments to the focus ring will provide a clearer image in each eye. It is determined as a unit of refractive power of a lens. In a lens system, such as the eyepiece lens, it is equal to the reciprocal of the focal length measured in meters. ELECTRONIC CONTROL ASSEMBLY (ECA). The ECA is a special circuit which protects the night periscope from bright light by cutting off the power when the night periscope is exposed to damaging high light levels. Power is restored within a few seconds after the target brightness is reduced to a non-damaging level. FIXED-PATTERN NOISE. This is usually a cosmetic blemish in the image area. A faint hexagonal (honeycomb) pattern throughout the viewing area that most often occurs at highlight levels or when viewing very bright lights. This pattern is inherent in the structure of the fiber optics and can be seen in every image intensifier if the light level is high enough. This condition is acceptable as long. as the pattern does not interfere with viewing the image or if it still remains when viewing in low-light conditions. Also called honeycomb." FLASHING. This is a defect in the image area. The image appears to flicker. If there is more than one flicker, check for loose wires or weak batteries. IMAGE DISTORTION. This problem is evidenced by vertical objects, such as trees or poles appearing to wave or bend when you move your head vertically or horizontally. Ensure that you are viewing through the center of the eyepiece to identify this phenomenon. IMAGE INTENSIFIER ASSEMBLY. An electro-optical device that detects and amplifies ambient light to produce a visual image. It consists of a photo cathode, micro channel plate, phosphor screen optic, and an integral power supply. INFINITY FOCUS. Adjustment of the objective lens so that a distant object, such as a star or the point-of light on a distant tower, forms the sharpest image. INTERMITTENT OPERATION. This is a defect in the image area. See " flashing

GLOSSARY-2

TM 11-5855-249-23&P LIGHT INTERFERENCE FILTER. This is a laser-protection filter. Use of this filter will result in a slight reduction in system gain. MICRO CHANNEL PLATE. A current-multiplying optical disk that intensifies the electron image produced by the photo cathode. NOTE. Essential information of special importance, interest, and an aid in job performance which should be remembered, will facilitate decision, would otherwise be difficult to find and/or would otherwise be difficult to incorporate. PHOTO CATHODE. The input optic of an image intensifier that absorbs light energy in the form of an electron image. SCINTILLATION. A faint, random, sparkling effect throughout the image area. Scintillation is a normal characteristic of the image intensifier assembly and should not be confused with emission points. Scintillation is more pronounced under low-light conditions. WARNING. Conditions, practices, or procedures that must be observed to avoid personal injury or loss of life.

GLOSSARY-3/GLOSSARY-4 (Blank)

TM 11-5855-249-23&P INDEX

Subject

Page

Adjust Objective Lens Focus Adjustments Appendix A - References B - Maintenance Allocation Chart C - Unit, Direct Support, Maintenance Repair Parts and Special Tools List D - Expendable and Durable Items List E - Illustrated List of Manufactured Items F - Torque Limits Assembly Battery Case and Cap Brightness Control Knob Electronic Control Entrance Head Entrance Window and Mirror Housing Eyepiece Housing Mount Housing Objective Lens Barrel Power Adapter Prism Housing Tube and Magnifier Viewer Main Housing Viewer Mount Azimuth

3-34 3-34 A-1 B-1 C-1 D-1 E-1 F-1 1-4, 1-6 1-4, 1-6 1-3, 1-4, 1-9 1-4 1-4 1-6 1-4 1-4 1-4, 1-6, 1-9 1-4 1-4 1-4 1-4 1-8

Battery Life Type Black Spots Black Streaks Bright Spots

1-8, 1-9 1-8 1-8 2-6 2-6 2-6

Cap, Protective Chicken Wire Pattern Component, Coated Optical Common Table of Allowances

1-6 2-7 1-3 2-1

INDEX-1

TM 11-5855-249-23&P

Subject Conductor, Fiber Optic Control, Power/Brightness Corrosion Corrosion Prevention and Control Cover, Entrance Head Cross-Reference List, Nomenclature

Page 1-9 1-9 1-3 1-3 1-6 1-2

DA PAM 25-30 DA PAM 738-750 Data, Equipment Depth of Field Description Equipment Major Components Destruction of Army Materiel to Prevent Enemy Use Differences Between Models Direct Support Maintenance Procedures Direct Support Troubleshooting Disassembly of AN/VVS-2(V)1 AN/VVS-2(V)1A AN/VVS-2(V)2 AN/VVS-2(V)2A AN/VVS-2(V)3 AN/VVS-2(V)4

1-1 1-1 1-8 1-8 1-3 1-4 1-2 1-6 3-8 3-6 3-26 3-28 3-26 3-28 3-28 3-28

Edge Glow Electronic circuit Functions Elevation, Rotation Equipment Improvement Recommendations, Reporting Equipment Common Support Test, Measurement, and Diagnostic

2-6 1-9 1-8 1-3 2-1,3-2 2-1,3-2 2-1,3-2

Field of View Fixed Pattern Noise Flashing Flickering

1-8 2-7 2-6 2-6

INDEX-2

TM 11-5855-249-23&P

Subject Focus 50 Foot Check Procedures

Page 1-8 2-10

Height, Viewer Honeycomb Pattern Housings, Entrance Head Assembly

1-8 2-7 1-3

Image Intensifier Performance (Resolution) Check Tests Using TS-4348/UV Interface, Electro-Optical Intermittent Operation Inspection Criteria Image Intensifier Operation Installation, Viewer

2-11 1-9, 1-12 2-6 2-3 2-2

Leak Check Lubrication

3-2 3-44

Magnification Maintenance Allocation Chart (MAC) Allocation Chart (MAC) Table

1-8 B-1 B-4

INDEX-3

TM 11-5855-249-23&P

Subject Forms, Records, and Reports Procedures (Direct Support) Measurements Resistance Resistance Table Voltage Voltage Table Modification Work Orders Modified Table of Organization and Equipment

Page 1-1 3-8 3-36 3-40 3-36 3-40 2-2 2-1

Operation, Principles of Optical Functions Optics Driver's Viewer Bright Light Protection Overview Chapter 1 Chapter 2 Chapter 3 Driver's Viewer

1-8 1-9 1-9, 1-10 1-9, 1-11 1-1 2-1 3-1 1-3

Pad, Cushioning Painting Painting and Lubrication Parts, Repair Plate Identification Instruction Preparation for Shipment Preparation for Storage Pressurizing Preventive Maintenance Checks and Services Image Intensifier Table Procedures Corrosion Prevention Report Leak Check Pressurizing Purging

1-6 3-44 3-44 2-2, 3-2, C-1 1-6 1-4 1-2, 2-17, 3-45 1-2, 2-17, 3-45 3-2 2-3, 3-2 2-3 2-4 1-3 3-2 3-2 3-2

INDEX-4

TM 11-5855-249-23&P Subject Repair of Viewer Main Housing Assembly Repair of plate assembly Replace Battery Compartment Cap, Gasket, and Retainer Replace Cushioning Pad Replace Entrance Head Cover Replace Eyepiece Protective Cap Replacement of Battery Case and Cap Assembly Replacement of Electronic Control Assembly Replacement of Entrance Head Assembly Replacement of Eyepiece Housing Assembly Replacement of ON/OFF Brightness Control Knob Assembly Replacement of Objective Lens Assembly Replacement of Power Adapter Assembly Replacement of Tube and Magnifier Assembly Replacement of Viewer Mount Housing Assembly Unit Level Maintenance 50 Foot Focus Check Protection Bright Light Optical, Entrance Head Assembly Purging Page 3-32 3-26 2-14 2-16 2-15 2-15 3-21 3-20 3-8 3-9 3-25 3-14 3-24 3-18 3-13 2-14 2-10 1-3, 1-9, 1-11 1-3 3-2

R Reassembly of AN/VVS-2(V)1 AN/VVS-2(V)IA AN/VVS-2(V)2 AN/VVS-2(V)2A ANIVVS-2(V)3 AN/VVS-2(V)4 References Repair Parts Repair Viewer Main Housing Assembly Viewer Mount Assembly Replace Battery Compartment Cap, Gasket, and Retainer Entrance Head Cover Eyepiece Protective Cap Replacement Battery Case and Cap Assembly Electronic Control Assembly Entrance Head Assembly Eyepiece Housing Assembly

3-31 3-31 3-31 3-31 3-31 3-32 A-1 2-2, 3-2, C-1 3-32 3-26 2-14 2-15 2-15 3-21 3-20 3-8 3-9

INDEX-5

TM 11-5855-249-23&P Subject ON/OFF Brightness Control Knob Assembly Objective Lens Assembly Power Adapter Assembly Tube and Magnifier Assembly Viewer Mount Housing Assembly Reporting, Corrosion Problem Requirements Dark Room Facility Shelter Site Voltage Resistance Measurements Table Rotation, Viewer Page 3-25 3-14 3-24 3-18 3-13 1-3 2-2 2-2 2-2, 3-2 2-2, 3-2 1-8 3-36 3-40 1-8

S Service Upon Receipt of Material Servicing Scope Shading Shipment, Preparation for Storage, Preparation for 2-2, 3-2 3-2 1-1 2-6 1-2, 2-17, 3-45 1-2, 2-17, 3-45

T Temperature Operating Storage Test, Measurement, and Diagnostic Equipment Test Image Intensifier Performance (Resolution) Check Set, TS-4348/UV Testing Driver's Viewer ON/OFF Brightness Control Knob Assembly Power Adapter Assembly Viewer Main Housing Assembly Tools and Equipment, Common Tools, Special Torque Limits Troubleshooting Direct Support Unit Table (Direct Support) Table (Unit)

1-8 1-8 2-1, 3-2 2-11 2-11 3-36 3-43 3-41 3-37 3-42 2-1, 3-2 2-1, 3-2, C-1 F-1 3-6 2-8 3-6 2-8

INDEX-6

TM 11-5855-249-23&P Subject Tube, Image Intensifier Page 1-9

U Unit Level Maintenance Procedures Unit Troubleshooting 2-14 2-8

V Voltage, Input Voltage Measurements Table 1-8 3-36 3-40

W Weight, Viewer 1-8

INDEX-7/INDEX-8 (Blank)

By Order of the Secretary of the Army:

DENNIS J. REIMER General, United States Army Chief of Staff Official:

SIGN

JOEL B. HUDSON Administrative Assistant to the Secretary of the Army 04330

DISTRIBUTION: To be distributed in accordance with the initial distribution number (IDN) 363404 requirements for TM 11-5855-249-23&P. U.S. GOVERNMENT PRINTING OFFICE. 1998 610-119/80038

THE METRIC SYSTEM AND EQUIVALENTS

PIN: 073273-000