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Global Service Training

R1600H Underground Loader


Introduction
Text Reference

SERV2052

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trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar
and may not be used without permission. © 2015 Caterpillar Inc. All Rights Reserved.
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TABLE OF CONTENTS
Safety Briefing��������������������������������������������������������������������������������������������������������������������� 3
Purpose����������������������������������������������������������������������������������������������������������������������������������� 4
Reason������������������������������������������������������������������������������������������������������������������������������������� 5
Competency Statement����������������������������������������������������������������������������������������������������� 6
Learning Outcomes������������������������������������������������������������������������������������������������������������ 7
INTRODUCTION������������������������������������������������������������������������������������������������������������������������� 8
MACHINE FEATURES�������������������������������������������������������������������������������������������������������������� 10
LEFT SIDE OF MACHINE����������������������������������������������������������������������������������������������������������11
FRONT DOOR�������������������������������������������������������������������������������������������������������������������������� 12
RIGHT SIDE OF MACHINE������������������������������������������������������������������������������������������������������ 13
Remote Engine Shutdown���������������������������������������������������������������������������������������������� 14
AUXILIARY START SYSTEM���������������������������������������������������������������������������������������������������� 15
CONCLUSION��������������������������������������������������������������������������������������������������������������������������� 16

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Safety Briefing
• Emergency Phone Numbers
• First Aid Responders
• Location of Exits
• Location of Fire Extinguisher
• Room Alerts or Hazards
• Designated Location for Evacuation
• Storm Shelter
• Hazardous Material

Safely Home. Everyone. Every Day.™

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Safety Briefing

Before beginning this module, the following topics will be reviewed:


• Emergency Phone Numbers
• First Aid Responders
• Location of Exits
• Location of Fire Extinguisher
• Room Alerts or Hazards
• Designated Location for Evacuation
• Storm Shelter
• Hazardous Material

Safely Home. Everyone. Every Day.™

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PURPOSE

This course is designed to prepare participants


to quickly and accurately diagnose problems, to
test and properly adjust components in all major
machine systems, and to demonstrate knowledge of
the methods and strategies used in all of the major
systems of the R1600H Underground Loader.

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Purpose

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REASON

This training is necessary for participants to be able to


quickly and accurately diagnose problems, to test and
properly adjust components, and to have knowledge of
component and systems operation and the strategies
used in all of the R1600H Underground Loader systems
for participants to be able to provide effective customer
service, which enhances customer satisfaction.

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Reason

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COMPETENCY STATEMENT

Upon completion of this course, the participant will be


able to locate, identify, and briefly explain the function
of components located in the following machine areas:
• Operator’s Station and Monitoring System
• Electrical System
• Engine and Support Systems
• Power Train
• Implement Hydraulic System
• Steering System
• Brake System
• Remote Control System
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Competency Statement

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LEARNING OUTCOMES
You will meet the following learning outcomes during
this R1600H Underground Loader course:
• Identify component locations and functionality of the controls and switches within the
operator's station.
• Identify monitoring system gauges and indicators and identify monitoring system service
information.
• Identify component locations and functionality of the electrical system.
• Identify component locations and functionality of the engine and support systems.
• Identify component locations and functionality of the power train and test and adjust the
power train.
• Identify component locations and functionality of the implement system and test and adjust
the implement system.
• Identify component locations and functionality of the steering system and test and adjust
the steering system.
• Identify component locations and functionality of the brake system and test and adjust the
brake system.
• Identify component locations and functionality of the remote control system.

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Learning Outcomes

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INTRODUCTION

• Identify the basic machine The R1600H Underground Loader is a direct replacement for the R1600G
specifications. Underground Loader and is designed specifically for the extraction and hauling of
hard rock minerals in an underground mining environment.

The basic machine shipping specifications for standard machines are listed below:
• Approximate weight: 30150 kg (66,469 lb)
• Length (maximum): 10347 mm (407.4 in)
• Width (maximum): 2723 mm (107.2 in)

Some of the features of the R1600H include:


• Anti-skid upper deck surfaces
• Lower cab light
• Ground level compartment sight glasses
• Increased visibility
• Three-point access to cab and machine
• Push out safety glass
• Suspension seat
• Articulation lock
• Hinged belly guards

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Engine options include:


• Tier 3 compliance
• Ventilation Reduction (VR)
• Diesel Particulate Filter (for use with VR engine only)

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R1600H UNDERGROUND LOADER FEATURES


• C11 ACERT Engine with Mechanically Actuated Electronic Unit Injection (MEUI)

• Electronically Controlled Transmission

• Monitoring System

• Instrument Cluster

• Steering and Transmission Integrated Control (STIC) Steering Control

• Ride Control System (optional)

• Oscillating Rear Axle

• 24 Volt Electrical System

• Remote Control System (optional)

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MACHINE FEATURES
• Identify the machine main The C11 ACERT™ engine with a Mechanically Actuated Electronic Unit (MEUI)
features. injection fuel system features advanced electronic control, precision fuel delivery,
and refined air management.
The electronically controlled transmission provides full power shift with four forward
speeds and four reverse speeds standard.
The monitoring system monitors the machine status and provides warning
indications to the operator. Diagnostic codes are accessible through the monitor
display and through a laptop computer with Caterpillar Electronic Technician
(Cat ET) software.
The STIC steering control allows one hand operation of steering and transmission
controls.
The ride control system is an optional feature that uses a nitrogen filled oil
accumulator in the hydraulic lift circuit to act as a shock absorber for the bucket and
lift arms.
The oscillating rear axle provides greater machine stability. One rear wheel can
drop or raise with all wheels remaining on the ground for maximum traction.
The 24 volt direct current starting system is coated to resist corrosion in the
underground environment.
The R1600H Underground Loader also offers an optional remote control system for
working in hazardous conditions.

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5
2 4
1 3 1

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LEFT SIDE OF MACHINE

• Identify the components on the Components on the left side of the machine are:
left side of the machine. • Final drives (1)
• Lift arm support pin (2)
• Operator compartment (cab) (3)
• Engine air cleaner (4)
• Radiator (5)
• One of two emergency stop switches (6)

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1 2

12
FRONT DOOR

• Identify the operator In this view is the door (1) to the operator's compartment and the cab front light (2).
compartment door and cab front
light.

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8

1 4
2 3 5
6

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RIGHT SIDE OF MACHINE

• Identify the components on the Components that are located on the right side of the machine are:
right side of the machine. • Air conditioner condenser fan (1)
• Fuel tank (2)
• Battery compartment (3)
• Hydraulic tank (4)
• Lift arm support pin (5)
• Lift arm (6)
• Tilt cylinder (7)
• One of two emergency stop switches (8)

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REMOTE ENGINE
SHUTDOWN

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Remote Engine Shutdown

• Identify the emergency stop On the R1600H there are two emergency stop switches and an engine shutdown
switches and engine shutdown switch. On the right side of the machine the emergency stop switch (1) is located
switch. next to the engine oil filter. On the left side of the machine the emergency stop
switch (2) is located next to the air filter. In the operator's station the engine
shutdown switch (3) is located at the bottom of the seat.

When one of the emergency stop switches is pressed, the engine will stop, the
parking brake will engage, and the implement and steering functions will be
disabled.

Use the engine shutdown switch to stop the engine from the ground level. Move
the engine shutdown switch to the OFF position and the engine will stop. After the
engine stops, move the engine shutdown switch to the ON position. During normal
operation, use the key start switch to stop the engine.

NOTE: The emergency stop switches and the engine shutdown switch do
not shut off the electrical system of the machine.

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AUXILIARY START SYSTEM

• Identify the auxiliary start The auxiliary start receptacle (arrow) is located on the right side of the machine, in
receptacle. the battery compartment. The receptacle provides ground level jump starting
capability in an effective way for a technician to start a machine with low battery
power.

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CONCLUSION

The Introduction module for the R1600H Underground Loader is now complete.
When used in conjunction with the Operation and Maintenance Manual (OMM) and
other service information, the service technician will be able to locate and identify
the major components of the R1600H Underground Loader.

More detailed information regarding individual systems, their components and


subcomponents, and their operational strategies are available in subsequent
modules of this training package.

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