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Awareness of
Lean Tools : 5 S
Prepared By: Ashraf S. Youssef, Ph. D. QA & Communications Manager S.M. ASQ, L.A. BSI, M. ELI, M. EMS
Training Approach
October 11
What is Lean?
A systematic approach to identifying and eliminating waste (non-value-added activities) through continuous improvement by flowing the product at the pull of the customer in pursuit of perfection --The MEP Lean Network
ANOTHER DEFINITION
A manufacturing philosophy that shortens the time line between the customer order and the shipment by eliminating waste (non-value-adding activities).
October 11
Continuous I C ti Improvement t
Pull/ Kanban Plant Layout 5S System Cellular/Flow Quick Changeover Quality at Source TPM POUS
Teams/Employee Involvement
What is 5 S?
5S is a systematic approach to workplace organization 5S is about efficiency, competitiveness and survival. It is a deceptively simply system that creates an organized and p y py y g productive workplace.
If implemented correctly and followed diligently, 5S will lead to: Lower costs Better Quality Improved Safety Increased Productivity Higher employee satisfaction
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October 11
Leave "Green Tag" items in the workplace. Set their final location later.
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Standardize 5S Activities Aisle Marking Cleanliness Standards Color Schemes Cleaning Schedules Signage Cl i S h d l Si
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This cannot be outsourced or solved with software. Management, top management, must reinforce it constantly with time, attention and repetition. Former military people, especially battalion or company level line officers are usually quite good at this. They are also good candidates for Management Champion and for the Management Watch
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Group Activity
The Group Activity rules Form a group of three members Each group shall assign a leader Each group shall not audit his area
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