MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

3 May 2010

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

3 May 2010

Introduction Sources of the Design Aids Objectives of the Design Aids j g Design Aids: Typical Drawings Design Aids: Spreadsheets Program Briefing: Basic Assumptions P B f B Use of Design Aids in MHPs List of R f f References s Other Design Aids

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

3 May 2010

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The Design Aids: A set of typical drawings and typical t i l spreadsheets useful for Nepali micro d h t f l f N li i (100kW) and mini (up to 1000kW) hydropower schemes up to feasibility study level. Distribution: Electronic Format. Format: Simple and user friendly. Targeted Audience: All qualified practicing MHP Stakeholders (Consultants, Installers, etc.). Focus 1: Aimed at NOT replacing the skills and knowledge of the consultants/Stakeholders. k l d f th lt t /St k h ld Focus 2: Quality reports by using the saved time. SHAREWARE SHAREWARE: and share them.
MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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MGSP/ESAP guidelines and standards. SHPP/MGSP reviews/assessments/appraisal of the i / t / i l f th presented reports (PF >400, DF>150, Peltric ~60). Technical and logistic assistance to 70 SHPs (up 10MW). Feedbacks from all the stakeholders such as Reviewers, Consultants, Developers, Manufacturers and Installers. Experience from other projects projects. Standard textbooks, guidelines and standards.

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

3 May 2010

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T: Time Saver for precision and speed (e.g. hydrological

calculations based on exact flow measurement date, Q flood off take, friction of penstock, etc.).

R: References (MHP design) for Consultants to use their

skills and creativity. External references are minimized while designing

U: Uniformity in data presentation and to the required

depth.

T: Templates and not a readymade design set. H: Handy and user friendly AutoCad Drawings and MS
Excel spreadsheets (Familiarity) p y

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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SN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
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Drawing Name 01 General Layout.dwg 02A Side Intake Plan.dwg 02B Side Intake Sections.dwg 03 Drop Intake Plan.dwg 04 Headrace dwg Headrace.dwg 05A Gravel Trap.dwg 05B Settling Basin.dwg 06 Headrace Canal dwg Canal.dwg 07 Forebay.dwg 08 Penstock Alighment.dwg 09 anchor & Saddle Blocks dwg Blocks.dwg 10 Powerhouse.dwg 11 Machine foundation.dwg 12 T Transmission.dwg i i d 13 Single line diagram.dwg
MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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SN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Title / Remarks Project Location, District Map & Catchment Area Project Layout, sheet 1 of 2, Plan Project Layout, sheet 2 of 2, Profiles Weir, Intake and Gravel Trap, sheet 1 of 3, plan and sections Weir, Intake and Gravel Trap, sheet 2 of 3, plan and sections Weir, Intake and Gravel Trap, sheet 3 of 3, plan and sections Settling Basin, sheet 1 of 2, plan and sections Settling Basin, sheet 2 of 2, plan and sections Plan and Profile and Typical Sections/Similar for penstock alignment Anchor Blocks, sheet 1 of 2 Anchor Blocks, sheet 2 of 2 Saddle S S ddl Support Powerhouse Plan and Sections Geological Mapping, sheet 4 of 4 Single line diagram
MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

3 May 2010

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Consistent and compatible drawings. Minimum required standards are incorporated so that all the presented drawings are complete and the stakeholders can understand the contents.

Minimum required details such as plans and enough cross sections. Recommended values such as the minimum thickness of a stone masonry wall, the longitudinal slope of a settling basin, etc. basin etc Standard line types and symbols to all the drawings. Elements such as the title box with all the information and controllers; scale; etc. All drawings with standard layouts for a printer (may have to be changed as per the actual available printer).

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

3 May 2010

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Free Boar rd

Spillway (Min 50mm above the NWL NWL

Stone masonry in (1:4)cement mortar Backfilling

HFL

Free Board

NWL

1:

Flushing Gate Fl hi G t 1 : 30 Min 200mm RC (M20) 0.3 m stone soling Min 500

L=4 to 10 B

SECTION A-A
Scale A

SECTION AT B-B
Scale A

C
Flushing Canal Hflus sh

FB

Stone masonry in( 1:4 ) cement mortar

Flushing Gate Backfilling

NWL

Stone masonry in ( 1:4 ) cement mortar

Flushing Gate

B
2

Hbasin=Hwater+Hstorage
Slope

4 1 1
NWL+50mm min

Wc Tc

A
Min 500 1:10

Settling zone 1:30

Tc

SECTION AT C-C
Scale A
1

1 4 2

SCALE L=4 to 10*B

Project Name
B GRAVAL TRAP PLAN
Scale A MHP

Developer Name of Consultant Drawing Title Gravel Trap Drawing No Scale:

3 May 2010

Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23 Design By

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B C D C D

Entec AG,

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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Start and End Input p Processing formulas and output Processing and output from other sub routine Conditional branching C nditi nal branchin Flow direction
MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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1. 2. 3. 3 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 14 15. 16. 17. 18.

Discharge calculations Hydrological calculations based on MIP and Hydest methods Weir Design Side intake. Bottom intake. Settling Basin/Gravel Trap/Forebay with spilling and flushing systems. Conveyance canal: multiple profiles and sections. C l lti l fil d ti Conveyance pipe: multiple profiles and sections. Penstock with power calculations. Anchor Load. Anchor Block. Turbine selection. Selection of electrical equipment. Machine Foundation Foundation. Transmission / Distribution line calculations. Loads and benefit calculations. Costing and financial analyses. g y Utilities: uniform depth, loan payment calculations, etc.
MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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Iterative process: p
Assume Xo Y =f(X): X=f`(Y) Is Yes End e=<|Yn+1 Yn| No X=X+h

Iteration in Excel

Tools->Options->Calculations>Tick Iteration (cycles & h)

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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Tools =>

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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Macros (actions performed internally (may be a virus) are turned off by default Tools T l => M Macros=> Security=> Medium (t t S it M di (to turn on f the Design for th D i Aids)

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

3 May 2010

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MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

3 May 2010

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Individual vs. linked spreadsheets:

Standard vs. User Specific Inputs:

Common inputs (name of the project, flood discharge, etc.) are li k d by d f lt C be di h t ) linked b default. Can b modified for different projects (SideIntake=> Sisne, Hydrology => Gothi). y gy ) Standard optimum inputs (FB for canals, FS for f MS pipe, etc.). C be specific non i t ) Can b ifi standard values for specific reasons. Interpolated values (Kbend, Cd, etc.) with the help of curve fitting/trend line (Confirm!).
MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

Interpolated Values

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Errors

NAME#: Not enabling macros (custom functions and procedures). S t th macro f ti d d ) Set the security level to medium, close the spreadsheet and reopen it. p p VALUE#: Malfunctioning circular references. Select the erroneous cell, press F2 and Enter. AEPC and other general guidelines Computational procedures Formulae References for input
MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

Cell notes

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Cell Text Conventions:

Blue cells = Mandatory input (head, etc) Red ll R d cells = O ti Optional i l input ( d D t (sed. Density, etc) it t ) Black cells = Information/Output (protected) Some inputs such as the name of the month, MIP hydrological region and dates in Hydrology have y p to be exactly the same as the predefined values. Errors will be flagged for invalid inputs. Pull d ll down menus for standard values (Mannings f d d l ( n). Users can modify if data validation in not specified.
MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

Data Validation:

Pull Down menus

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Cell N t C ll Notes

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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Cell Formula Fo m la

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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Colour coding of cell texts

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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Types of Inputs: User/Project specific inputs: such a th nam r/ r j ct p c f c nput uch as the name of the project, gross head, etc.

Prescribed inputs: Th program offers choices P ib d i t The ff h i for standard inputs such as the Mannings coefficient of friction for different surfaces. Users are allowed to input their specific values. U ll d i h i ifi l Mandatory inputs: Inputs that have to be validated.

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

3 May 2010

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Use with common sense. May need a simpler version. Drawings: All MHP drawings can be used. Use of bottom intake not common in South Asia. May be used in i ti irrigation i existing i i ti canal b l bypass. Spreadsheets: All spreadsheets except

Hydrology (made for Nepal). Bottom intake with care. Load Benefit ( d f Nepal as per AEPC guidelines). d f (made for l E d l ) Costing and Financial (made for Nepal as per AEPC guidelines).
MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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1 Mini-Grid Support Programme, Alternative Energy Promotion Centre, Kathmandu, Nepal (2002), Peltric Standards 2 Mini-Grid Support Programme, Alternative Energy Promotion Centre, Kathmandu, Nepal (2003), Preliminary Feasibility Studies of Prospective Micro-hydro Projects 3 Mini-Grid Support Programme, Alternative Energy Promotion Centre , Kathmandu, Nepal(2001), Technical Details and Cost Estimate 4 Mini-Grid Support Programme, Alternative Energy Promotion Centre , Kathmandu, Nepal(2003), Guidelines for Detailed Feasibility Study of MicroHydro Projects 5 European Small Hydropower Association (1998), Layman's Guidebook on How to Develop a Small Hydro Site 6 BPC Hydroconsult, Intermediate Technology Development Group (ITDG), Kathmandu, Kathmandu Nepal (2002) Civil Works Guidelines for Micro-Hydropower in (2002), Micro Hydropower Nepal. 7 United Nations Industrial Development Organization (UNIDO), Report on Standardiztion of Civil Works for Small Hydropower Plants

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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8 GTZ/Department of Energy Development, Energy Division, Papua New Guinea, Micro Hydropower Training Modules (1994), Modules 1-7, 10, 13, 14 & 18B. (ASCE), Transportation. 9 Americal Society of Civil Engineer (ASCE) Sediment Transportation 10 KB Raina & SK Bhattacharya, New Age International (P) Ltd (1999), Electrical Design Estimating and Costing. McGraw Hill 11 Badri Ram & DN Vishwakarma, Tata McGraw-Hill Publishing Company Limited, New Delhi (1995), Power System Protection and Switchgear. 12 Adam Harvey et.al. (1993), Micro-Hydro Design Manual, A guide to small-scale water power schemes, Intermediate Technology Publications, ISBN 1 85339 103 4 4. 13 Allen R. Inversin (1986), Micro-Hydropower Sourcebook, A Practical Guide to Design and Implementation in Developing Countries, NRECA International Foundation, 1800 Massachusetts Avenue N. W., Washington, DC 20036. 14 Helmut Lauterjung/Gangolf Schmidt (1989), Planning of Intake Structures, GATE/GTZ, Vieweg.

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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15 Methodologies for estimating hydrologic characteristics of ungauged locations in Nepal (1990), HMG of Nepal, Ministry of Water Resources, Water and p ( ), p , y , Energy Commission Secretariat, Department of Hydrology and Meteorology. 16 Design Manuals for Irrigation Projects in Nepal (1990), Planning and Design Strengthening Project (PDSP), His Majesty's Government of Nepal, Ministry of Water Resources, Department of Irrigation United Nations Resources Irrigation. Development Programme (NEP/85/013)/World Bank. 17 Salleri Chialsa Small Hydel Project (1983), Technical Report, DEH/SATA, ITECO. 18 P.N. Khanna (1996), Indian Practical Civil Engineer's Handbook, 15th Edition, Engineer's Publishers, Post Box 725, New Delhi - 110001.

Small Hydropower Promotion Project

MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

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MHP Design Aids: SARI Regional Micro Hydro Workshop: 2010/04/20-23

3 May 2010