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NCP PROJECT Test and Inspection Plan For Static Equipment Erection

Company Doc. No.: Contractor Job Code: Contractor Doc. No.:

NCP-00-Q2-WS-1105 0-4848-20 S-0000-1540-105<C05> Page 5 of 51

5. SCOPE OF TEST & INSPECTION WITNESS BY SUBCONTR


CONTRACTOR COMPANY

SITE INSPECTION ITEM

REFERENCE

REQUIREMENT

FREQUENCY

FORM

REMARKS

1.1 Padding (1) Material (Liners) A283, A36 or equivalent Material Certificate
Check before erection

5000-102 5000-104 5000-106 5000-302 5000-304

SW

FI/P

(2) Interval (3) Loading

Max. spacing 800 mm Max. 30 kg/cm

CONFIDENTIAL INFORMATION Reproduction and use prohibited except in accordance with Saudi Polymers Company's written permission.

Field Inspection and Test

CP PROJECT Test and Inspection Plan For Static Equipment Erection

Company Doc. No.: Contractor Job Code: Contractor Doc. No.:

NCP-00-Q2-WS-1105 0-4848-20 S-0000-1540-105<C05> Page 6 of 51

WITNESS BY SUBCONTR
CONTRACTOR COMPANY

SITE INSPECTION ITEM

REFERENCE

REQUIREMENT

FREQUENCY

FORM

REMARKS

1.2 Verticality / Horizontally

Section 7.2

6mm/10m, not exceed 18mm/30m

5000-101 5000-103 5000-105 5000-301 5000-303 5000-305 5000-307

FW

FW

FI/P

1.3 Position / Direction

Section 7.1

Set to within 3mm of grid line

After setting

5000-101 5000-103 5000-105 5000-301 5000-303 5000-305 5000-307

SW

FW

FI/P

Nozzle Orientation

CONFIDENTIAL INFORMATION Reproduction and use prohibited except in accordance with Saudi Polymers Company's written permission.

Field Inspection and Test

CP PROJECT Test and Inspection Plan For Static Equipment Erection

Company Doc. No.: Contractor Job Code: Contractor Doc. No.:

NCP-00-Q2-WS-1105 0-4848-20 S-0000-1540-105<C05> Page 7 of 51

WITNESS BY
COMPANY CONTRACTOR

SUBCONTR

SITE INSPECTION ITEM

REFERENCE

REQUIREMENT

FREQUENCY

FORM

REMARKS

1.4 Elevation

Section 7.3

Within 1mm / 1m

After setting

5000-101 5000-103 5000-105 5000-301 5000-303 5000-305 5000-307

SW

FW

FI/P

1.5 Anchor Bolts

ANSI A10.13 Section 9.6

Snug tight, fully tightened by using ordinary spud wrench

After setting

5000-102 5000-104 5000-106 5000-302 5000-304 5000-306

SW

FW

FI/P

1.6 Grouting of base plate 1.7 Platform and Ladders

No Voids As per drawing

2000-010 5000-999

FW FW

FW FW

FI/P FI/P

CONFIDENTIAL INFORMATION Reproduction and use prohibited except in accordance with Saudi Polymers Company's written permission.

Field Inspection and Test

CP PROJECT Test and Inspection Plan For Static Equipment Erection

Company Doc. No.: Contractor Job Code: Contractor Doc. No.:

NCP-00-Q2-WS-1105 0-4848-20 S-0000-1540-105<C05> Page 8 of 51

WITNESS BY
COMPANY CONTRACTOR

SUBCONTR

SITE INSPECTION ITEM

REFERENCE

REQUIREMENT

FREQUENCY

FORM

REMARKS

1.8

Final Connection between Equipment and Piping. (1) (2) (3) (4) Flange Face Gasket Bolt and Nut Bolt Tightening

5000-001B 5000-509B

FI

1.9

Name Plate

As required

5000-999 5000-999

H H H

H H H

FI FI FI/P

1.10 Check anodes have been installed for heat exchanger. 1.11 Field Hydrostatic Test 1.12 Box Up (1) Internal cleaning (2) Final closure inspection Equipment Nozzle Face / MH Face Gasket, Bolt and Nut (3) Bolt Tightening Final closure inspection after final manway closure

If required

Comply with requirements

5000-311

5000-312 Manhole bolt, nut and gasket check 5000-312 5000-001B 5000-312 5000-509B

H H

H H

FI/P FI/P

Manhole bolt, nut and gasket check (Bolt tensioning work, if applicable)

FI/P

CONFIDENTIAL INFORMATION Reproduction and use prohibited except in accordance with Saudi Polymers Company's written permission.

Field Inspection and Test

CP PROJECT Test and Inspection Plan For Static Equipment Erection

Company Doc. No.: Contractor Job Code: Contractor Doc. No.:

NCP-00-Q2-WS-1105 0-4848-20 S-0000-1540-105<C05> Page 9 of 51

WITNESS BY BY COMPANY

SUBCONTR

CONTRACTOR

SITE INSPECTION ITEM

REFERENCE

REQUIREMENT

FREQUENCY

FORM

REMARKS

2. INTERNAL INSTALLATION 2.1 Distributor Pipe (1) Assembly (2) Bolt Tightness (3) Gasket 2.2 Demister (1) Assembly (2) Bolt Tightness 2.3 Tray (1) Assembly

drawings 5000-201 As per drawing After setting After setting As per drawing After setting 5000-201 After setting After setting Drawings As per drawings After setting 5000-203 5000-203A 5000-204 5000-204A

FW FW FW

FW FW FW

FI/P FI/P FI/P

FW SW

FW FW

FI/P FI/P

FI/P

(2) Support beam installation

As per drawing

After setting

5000-202 5000-202A 5000-203 5000-203A 5000-204 5000-204A

SW

FW

FI/P

CONFIDENTIAL INFORMATION Reproduction and use prohibited except in accordance with Saudi Polymers Company's written permission.

Field Inspection and Test

CP PROJECT Test and Inspection Plan For Static Equipment Erection

Company Doc. No.: Contractor Job Code: Contractor Doc. No.:

NCP-00-Q2-WS-1105 0-4848-20 S-0000-1540-105<C05> Page 10 of 51

WITNESS BY COMPANY

SUBCONTR

CONTRACTOR

SITE INSPECTION ITEM

REFERENCE

REQUIREMENT

FREQUENCY

FORM

REMARKS

(3) Tray Clamping

As per drawing

After setting

5000-202 5000-202A 5000-203 5000-203A 5000-204 5000-204A

SW

FW

FI/P

(4) Bolt Tightness

After setting

5000-202 5000-202A 5000-203 5000-204

SW

FW

FI/P

(5) Tack welding of nut (6) Field welding Final check for every tray (7) (8) Panel Connection Level Check Manufacturers specification or ASME Sec IX

As per drawing WPS, PQR,WQT

After setting After setting

5000-202 5000-205

SW FW

FW FW

FI/P FI/P

As per drawing Tolerance = 1/500 (unless noted otherwise)

After setting After setting

5000-203 5000-204 5000-204A

SW FW

FW FW

FI/P FI/P

CONFIDENTIAL INFORMATION Reproduction and use prohibited except in accordance with Saudi Polymers Company's written permission.

Field Inspection and Test

CP PROJECT Test and Inspection Plan For Static Equipment Erection

Company Doc. No.: Contractor Job Code: Contractor Doc. No.:

NCP-00-Q2-WS-1105 0-4848-20 S-0000-1540-105<C05> Page 11 of 51

WITNESS BY
SITE INSPECITON ITEM REFERENCE COMPANY

SUBCONTR

CONTRACTOR

REQUIREMENT

FREQUENCY

FORM

REMARKS

(9) Leak test (10) Check thermowell location

If required

As per drawing As per drawing

After setting After setting

5000-206 5000-202

FW FW

FW FW

FI/P FI/P

2.4 Final inspection 2.5 Check packing installation


1) Random Packing

Refer above 1.10

5000-312

As per Drawing

5000-313 5000-314 5000-316

FW

FW

FI/P

2) Structured Packing

As per Drawing

5000-314 5000-315 5000-316 5000-317

FW

FW

FI/P

CONFIDENTIAL INFORMATION Reproduction and use prohibited except in accordance with Saudi Polymers Company's written permission.

Field Inspection and Test

CP PROJECT Test and Inspection Plan For Static Equipment Erection

Company Doc. No.: Contractor Job Code: Contractor Doc. No.:

NCP-00-Q2-WS-1105 0-4848-20 S-0000-1540-105<C05> Page 12 of 51

WITNESS BY
COMPANY
CONTRACTOR

SUBCONT R

SITE INSPECITON ITEM

REFERENCE

REQUIREMENT

FREQUENCY

FORM

REMARKS

3. AIR FIN COOLER

As per specification

Structure Steel Work refer to Steel structure (1) Position (2) Verticality/Elevation (3) Platform and ladder (4) Bolting 3.1 Fan Hood / Fan ring (1) Verticality/Elevation 3.2 Fan & Drive Assembly Refer to Rotating ITP (1) Plumb motor shaft Check bearings for cleanliness & Lubrication

S-0000-1540-103
As per drawing As per vendor recommendation As per drawing After setting After setting After setting After setting 5000-307 5000-307 5000-310 5000-307 FW FW FW FW FW FW FW FW FI/P FI/P FI/P FI/P

As per drawing

After setting

5000-307

SW

FW

FI/P

5000-308

5000-308

FW

FW

FI/P

As per vendor recommendation

After setting

CONFIDENTIAL INFORMATION Reproduction and use prohibited except in accordance with Saudi Polymers Company's written permission.

Field Inspection and Test

CP PROJECT Test and Inspection Plan For Static Equipment Erection

Company Doc. No.: Contractor Job Code: Contractor Doc. No.:

NCP-00-Q2-WS-1105 0-4848-20 S-0000-1540-105<C05> Page 13 of 51

WITNESS BY
COMPANY

SUBCONTR

CONTRACTOR

SITE INSPECITON ITEM

REFERENCE

REQUIREMENT

FREQUENCY

FORM

REMARKS

(2) Pulley alignment (3) Blade tip clearance (4) Blade Angle (5) Hub bolt torque (6) V-Belt Tension 3.3 Tube Bundle (1) Dimension / Alignment / Height (2) Tube fins damage/ cleaning 3.4 Finishing (1) Fan Guards installed (2) Air Sealing Strips Installed (3) Leak Test
IF REQUIRED Drawings

As per vendor recommendation


As per vendor recommendation As per vendor recommendation As per vendor recommendation As per vendor recommendation

After setting
After setting After setting After setting After setting

5000-308 5000-308 5000-308 5000-310 5000-308

FW FW FW FW FW

FW FW FW FW FW

FI/P FI/P FI/P FI/P FI/P

As per drawing No damage

After setting After setting

5000-309
5000-310

I/R I/R

FW FW

FI/P FI/P

As per drawing As per drawing As per Leak Test Procedure

5000-310 5000-310 5000-311

SW SW H

FW FW H

FI/P FI/P FI/P

CONFIDENTIAL INFORMATION Reproduction and use prohibited except in accordance with Saudi Polymers Company's written permission.

Field Inspection and Test