Unnatti Methodology and Quality Procedure

UNNATTI CONSTRUCTIONS PVT. LTD.
(ISO 9001:2000)
METHODOLOGY Mobilization Planning Project Monitoring General QUALITY CONTROL Procedure Testing Formats Checklist for concrete work, Plaster, Brickwork, Steel etc. S. H. E. POLICY List of completed & on going project ENCLOSURES Company Profile

(ISO 9001:2000)
METHODOLOGY
A. Mobilization B. Planning C. Project Monitoring D. Quality E. Safety F. General

(ISO 9001:2000)
A. MOBILIZATION :
We will start mobilization with respect to machinery equipment and manpower to the site within 07 days after receipt of LOI with advance. B. PLANNING :
On receipt of your LOI and Detail Drawings, a Detailed Bar Chart will be provided by us who will spell out the total plan for the project completion. This Detail Bar Chart will be regularly updated indicating the actual progress achieved vis--vis targeted plan both graphically as well as quantity wise and slippage's if any will be identified, highlighted and monitored and controlled. We will ensure that all targets/milestone are continuously monitored and controlled. Our planning team will plan the future activities, procurement of specialized materials, allocating the specialized agencies and over all synchronizing of the various activities. This planning shall be done in consultation with site management. Bar chart monitoring will be done on a Weekly basis. Manpower mobilization chart along with Machinery mobilization chart will be prepared by us at the start of the project and this will be continuously monitored and controlled to provide the necessary inputs.

(ISO 9001:2000)
C METHODOLOGY
ASSUMPTION: 1. Tender Drawings i.e. Architectural Plan Drags issued along with tender Documents. 2. 3. Owner shall hand over the site free from encumbrance and obstacle. "Good for construction" drawing from RCC Consultant / Architect are issued to us in advance and suitable time is given to plan and start construction Activity. 4. Temporary Water & Power for construction purpose shall be given by client free of cost. 5. Client shall provide necessary land for building temporary site office, cement godown, Yard for storing materials at free of cost. 6. Period of completion of proposed construction.

(ISO 9001:2000)
DEVELOPMENT / SUB-STRUCTURE / PLINTH : a) b) We shall clear the entire lose soil and debris etc. from the construction Area mechanically / manually as per site requirements. The Plot shall be filled up with selected excavated earth available or murrum brought from outside wherever level has to be developed and leveling carried out with proper consolidation. Building Line out for Foundation of all structure and permanent Bench Mark shall be got approved from Architect / Consultant before excavation. Based on RCC Design Drawing and Architectural Layout plan, we shall start excavation work with help of Excavators and disposal carried out by engaging sufficient dumpers. Individual Footings, Stub Columns, Wall footings, of Main Plant and Non Plant bldg. shall be constructed and Backfilling carried out by earth available at site or brought from outside as per Owner / Consultant advice. Rubble Soling and Grade Slab of Bldg. / Structure shall be carried out after duly compacting the back filed earth.
c)
d)
e)
f)
SUPER - STRUCTURE: a) Based on Structural / RCC Drawings, Framed structure such as columns, beams, slabs shall be constructed within time schedule with best material and workmanship. Centering and form work activity for RCC slab shall be carried out with conventional plywood / steel plates / steel prop - support etc. The reinforcement steel laying and concreting activity shall follow after the Shuttering / Formwork is completed. We shall Fabricate at site structural steel members and erection carried out as per specification laid out in tender.
b) c) d)

(ISO 9001:2000)
e) f) g) Terrace Waterproofing of Bldg. shall be carried out after completing terrace slab of All Bldg with 10 years guarantee. All above work shall be carried out in presence / guidance of Owner representative / RCC Consultant. All safety measures shall be taken during construction activity.
BRICK / BLOCK MASONRY : a) The Brick / Block work shall start simultaneously with completion of framed structure and front available floor / area wise. b) The Brick / Block work shall be carried out with best locally available Blocks/bricks as per Programmed. PLASTER [ INTERNAL & EXTERNAL] a) The internal plastering work shall be carried out as per the Bar Chart and curing carried out sufficiently. b) The external plastering work of Brick wall of Building and other structure shall be carried out as soon as internal plaster and fixing of Door / window Base frame is completed. We shall mobilize adequate Manpower / scaffolding material for carrying out this activity. OTHER MISC. STRUCTURE : a) Construction of Other Misc. Structure such as under ground tanks, Drainage, Roads, Paving, Equipment foundations, Equipment Foundations, Pipe racks etc. shall be carried out as per the Drawings issued by consultants and specification laid out in tender / I.S. Code.

(ISO 9001:2000)
I) II) III) 1. 2. 3. 4. 5. 6. 7. 8. PEAK TIME CONSTRUCTION POWER CONSUMPTION: 440 Volts 3 Phase Connection require at site PEAK TIME CONSTRUCTION WATER CONSUMPTION: 80,000 Liters per Day PEAK TIME MANPOWER DEPLOYMENT: Unskilled workers Carpenters + Helpers Reinforcement fitters + Helpers Welders, Riggers + Helpers Masonry mason + Helpers Plaster mason + Helpers Electrician & Helper Misc T0TAL : : : : : : : : : 90 Nos. 50 Nos. 20 Nos. 02 Nos. 78 Nos. 30 Nos. 03 Nos. 27 Nos 300 NOS
IV) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.
DEPLOYMENT OF PLANT AND MACHINERY DURING PEAK PERIOD: Poclain Dumpers Concrete Mixer Concrete Pump Steel Cutting Machine Builder's Hoist Welding Machine Gas Cutting Set Shuttering form work Dewatering Pump Polishing - machine for Floor Vibrator (Diesel) Vibrator (Elec.) Earth Rammer Wheel barrows Tractor JCB Roller 7 : : : : : : : : : : : : : : : : : : 1 Nos. As Reqd. 4 Nos. As Reqd. 1 Nos. 2 Nos. As Reqd. As Reqd. As Reqd. 4 Nos. 4 Nos. 4 Nos. 8 Nos. 2 Nos. 18 Nos. 1 Nos. As Reqd. 2 Nos.

(ISO 9001:2000)
V) OUR SITE OFFICE SHALL CONSIST OF FOLLOWING Computer Phone Fax Furniture etc. VI) 1. 2. 3. 4. 5. 6. VII) : : : : 01 No 01 No 01 No 1 Lot
OUR SITE LABORATORY SHALL CONSIST OF FOLLOWING: Test Sieve : 2 Lot Slump Cones : 2 Nos Weight Balance : 1 Nos Cubes, Glass Jar etc. : 2 Set Cube testing machine : 1 No Cube Mould : 18 No CEMENT GODOWN : Consider 10 days stock will be 3000 Bags Size 8 X 10 Meters.
VIII) LABOUR CAMP : Consider 150 Person during Peak time, the area required for labor Camp 30,000 Sqft. IX) SITE STORE : 700 Sqft.
General Civil Items Survey Instruments : Lot. (Theodolite, Dumpy Levels, Level Staff etc.) Safety Items : Lot. (Helmet, Safety Belts, First Aid Box, Safety Net etc.) X) XI) REINFORCEMENT STEEL - YARD 10,000 Sqft. STRUCTRAL STEEL YARD 10,000 Sqft.

(ISO 9001:2000)
E.
COMPUTER & COMMUNICATION FACILITY :
As a standard practice prevalent in our organization, monitoring and control of all projects executed by us has been computerized. In all our sites we installed Computer, necessary telephone and fax facilities to facilitate smooth communication. We hope to provide the same at this site too. F. 1. a) b) c) d) CO-ORDINATION PROCEDURE Project Coordination : Daily Site Review Meeting Weekly Site Coordination Meetings Fortnightly Project Coordination Meetings Monthly Site coordination Meetings
f) Detailed Monthly Progress & Status Reports highlighting the progress of all the activities, right from concept to commissioning, Drawing & material Procurement Reports and brief minutes of meetings and action points will be prepared and circulated to Clients by UNNATTI.

(ISO 9001:2000)
MONTHLY REPORT SHOWING UPDATE FORCASTS, VARIATION, SAFETY, ETC.
PROGRAMME,
COSTS
&
UNNATTI will prepare Status Report on Monthly basis with following Annexure: A. Annexure -I Review of Pending Points on various meetings held with clients which are minted. B. Annexure-II, Procurement Schedules, Erection, Commissioning Schedule. C. Drawings Schedules and
Annexure-III. Work Progress during and at the end of the month.
D. Annexure-V. Updated construction schedule indicating upto date achievement/slippage vis--vis planned for civil works. E. G. Annexure-VIII. Photographs on progress at every month end. PROCUREMENT PROCEDURE:
UNNATTI will work out the requirement of Brought out item required for the Project. With excellent contacts UNNATTI has with the various suppliers, UNNATTI would be in a position to get more attractive prices for these items. 1. UNNATTI has a Material Manager at H.O. and his duties will be to ensure that all bought out items are delivered on time. 2. UNNATTI shall maintain a regular follow up with the various supplies to ensure that he construction materials are delivered as per the technical requirements and that the delivery schedule is adhered to. 3. Regular inspection of key critical items will also be carried out by UNNATTI. With this we assure you to complete the project within the stipulated time with good quality. 10

(ISO 9001:2000)
H.
QUALITY STANDARD
We have a Quality Control System to meet with the stringent requirement of quality which is followed by us for all the jobs carried out by us. We have a separate Quality Assurance Division reporting to top Management who will ensure that the Quality Control measures are taken in all stages of construction. We shall install this facility at site to test various materials as well as the samples of concrete cubes required by the standard. Parallel for the fabrication work, we have dedicated persons to ensure that the quality standards are adhered to for fabrication, welding and erection. Thus the quality of work is maintained in all works undertaken by us which requires quality standards of multinationals. I. SAFETY :
All workers shall be provided with necessary protective & safety equipments in the form of Helmets, Hand gloves, Safety Belts, welders goggles, masks etc. by us at site. We shall maintain at all time FIRST-AID BOX at site. Housekeeping shall be carried out regularly. We shall put Caution Sign Board and tape in the vicinity of work place.
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(ISO 9001:2000)
J. 1)
WELFARE ARRANGEMENT: Weekly day of rest:
Every worker shall be given a weekly day of rest, which shall normally be a Sunday unless fixed and notified in advance. A worker shall not be required to work on weekly rest day unless he has or will have a substituted rest day, on one of the five days immediately before or after the rest day provided that no substitution shall be made which will result in the worker working for more than ten days consecutively without a rest day for a whole day. 2) Accommodation for labour:
During the progress of works, the workers will be provided necessary living accommodation and ancillary facilities as follows: a) A hut of Area of 64 sft. Inclusive of cooking place with minimum height 7'-0" at each level with a cooking place adjacent to the hut for each family. b) Temporary latrines and urinals for the use of workers at the rate of four per each one hundred of the total strength. c) Temporary bathing and washing places suitably screened one unit for every 25 persons residing in the camp. 3) Drinking Water:
In every work place, there shall be provided and maintained at suitable places easily accessible to the workers a sufficient supply of water fit for drinking. 4) Provision of shelter during rest:
At every work place shall be provided with suitable sheds for meals and for rest. These sheds shall always be kept clean.
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(ISO 9001:2000)
5)
Crches:
At a place at which 20 or more Women workers are ordinarily employed these shall be provided with at least one hut for use of children under the age of 6 years, belonging to such women. These will be always kept clean. There shall be 2 women to attend to the children. Sanitary, utensils shall also be provided for use of children. The use of these huts will be restricted to children, their attendants and mother of the children. 6) Canteen:
A cooked food canteen on a moderate scale shall be provided for the benefit of workers wherever it is considered necessary. K. 1) MEDICAL ARRANGEMENTS: First Aid:
At every work place, there shall be provided and maintained in a readily available place First Aid Appliances including an adequate supply of sterilized dressings and sterilized cotton wool as prescribed in the Factory Rules of the State in which the work is carried on. The appliances shall be kept in good order and in large work places, they shall be placed under the charge of a responsible person who shall be trained in First Aid Treatments and who shall also to be readily available during working hours. 2) Anti Malarial Precaution:
All anti malarial precautions will be taken including filing up any borrow pits which may lead to ponding and to breeding of mosquitoes
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(ISO 9001:2000)
L. 1)
GENERAL: Access for inspection:
During the progress of works and maintenance period, proper means of access, ladders, gangways etc. and necessary attendants to move and adapt the same will be provided for inspection or measurements of works. 2) Temporary Works/Facilities:
We will provide all such weather proof sheds for storage and protection of materials against the effects of sun and rain. We will provide such temporary fences, guards, approaches, and roads as may be necessary for execution of work and for safeguarding the public. 3) 4) 5) Hazard Identification / Risk Assessment: This is covered under Standard Safety Rules. Personnel protective equipment: This is covered under Standard Safety Rules.
Plant, Vehicles Equipment & Tooling: We will provide necessary plant, concrete mixers, hoists, vibrators, scaffolding tackles, cartage, labour and removal of the same at the completion of work. 6) Equipment / Material storage: This is covered under the temporary works / facilities 7) Young Persons:
We have a strict control system pertaining to prohibition of employment of young children, non adult workers. NO young person shall be allowed to work on any of our work sites.
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(ISO 9001:2000)
LIST OF DRAWINGS REQUIRED FOR EXECUTION OF PROEJCT: ARCHITECTURAL DRAWINGS: A) B) C) D) E) F) G) H) I) J) K) L) M) GENERAL LAYOUT - SHOWING PROPOSED BUILDING, ANCILLARY UNITS ETC. CENTRE LINE DRG. SHOIWNG LOCATION OF COLUMNS @ GR. FLOOR LVL WITH OFFSETS FLOOR WISE PLAN AT ALL LEVEL. SECTIONAL DETAIL DRAWING. ELEVATION - AL SIDE (i.e. NORTH, SOUTH, EAST, WEST). SECTION THROUGH STAIRCASE AND TOILET BLOCK. SCHEDULE OF DOOR & WINDOWS. ELECTRICAL LAYOUT - CONDUITING AT ALL SLAB LEVEL. ELEC. PLAN & ELEVATION OF INDIVIDUAL ROOM INDICATING LOCATION OF ELEC. FITTINGS ETC. PLUMBING LAYOUT / PIPING ARRANGEMENT DRAWING. FALSE CEILING LAYOUT PLAN SECTION.L FLOORING & DADO DETAILS - PLAN & ELEVATION. OTHER FINISHING DETAILS, SCHEDULE OF FINISHING ETC.
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(ISO 9001:2000)
STRUCTURAL / R.C.C. DRAWINGS: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. PROPOSED BLDG. CENTRE LINE - PLAN / LAYOUT - SHOWING COLUMNS. U.G/TANK RAFT AND WALL DETAILS / SCHEDULE. COLUMNS SCHEDULE FROM GROUND FLOOR TO TERRACE FLOOR. SLAB DETAILS @ FLOORWISE - PLAN & SECTION. BEAM / SLAB SCHEDULE. STAIRCASE DETAILS. GENERAL DETAILED DRAWING. STRUCTURAL STEEL - PLAN / JOINTING DETAILS. FABRICATION MEMBERS. DRGS / SCHEDULE OF STRUCTURAL STEEL
O.H. WATER TANK PLAN & SECTION. SWITCHYARD / SUBSTATION / MCC PANEL ROOM etc.
MISC. DRAWINGS: A) B) C) ROAD /STORM WATER DRAIN. COMPOUND WALL DETAILS. CULVERT & RETAINING WALL DETAIL ETC.
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(ISO 9001:2000)
PLANNING / BACKUP CALCULATION. 1. EXCAVATION / SITE GRADING WORK. Tender qty: 15265m3 Output/Poclain=500Cum/8 Hours. 15265/500=30 days. FILLINGH Tender qty: 53137m3 1500 m3/day filling 15 dumpher/day 53137/1500=35.42 days say 40 days 2. PLAIN CEMENT CONCRETE:
PCC Activity shall follow as soon as we reach the desired Excavation level based on Consultant Design. The excavation shall be carried out from one end of the Bldg. towards other end, so that PCC activity can be carried out simultaneously. 3. ACTIVITY UPTO GROUND LEVEL:
This Activity includes Constructing Raft, Columns, Back filling incl. Consolidation, Rubble soling. 4. a. SUPERSTRUCTURE: FORMWORK / SHUTTERING: Total shuttering =18000sqm 1carp+1 help=4.5sqm/day 18000/4.5 = 4000 nos. Total days= 90 days. 4000/90 = 44.44 say 45 nos
SHUTTERING MATERIAL REQUIRED:
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(ISO 9001:2000)
Consisting of Shuttering Plates, Acrows Span, Props, Plywood Sides, Bottom, Silver wood Battern, Joist, Couplock system, Couplers, Stirrup head etc C. REINFORCEMENT WORK: All reinforcement steel shall be stacked at steel yard i.e. near to site, cut with help of Reinforcement Cutting Machine, transported to work place. The steel shall be cut based on Bar - bending schedule prepared by our Q.S. at site. Tender qty= 250MT Out put 1 fitt+1 help=180kg/days 250000/180=1388 nos. 1388/90days=15.42 say 16nos CURING: We plan to build loop line all around Building with intermediate nozzles provides at every interval for curing purpose. MASONARY WORK: Tender qty = 4125m3 Output 1massn+1 helper=1.2m3/day 4125/1.2=3438 nos 3438/45daye=76.4 say 77 nos INTERNAL, EXTERNAL PLASTER: Tender qty =16275m2. Output 1massn+1helper=12m2/day 16275/12=1356nos 1356/45days=30 nos
FORMWORK METHODOLOGY GENERAL Formwork shall consist of shores, bracings, sides of beams and columns, bottoms of slabs, etc including ties, anchors, inserts, etc. and shall be properly designed and planned for the work. Formwork may be of Timber, Plywood, metal etc. 18

(ISO 9001:2000)
Formwork shall be so constructed that vertical adjustments can be made to compensate for take up and settlements. Wedges shall be used at the top or bottom of timber shores, to facilitate vertical adjustment or dismantling of the formwork. Good quality 'Acrow' spans, steel plates, steel props shall be mobilized for the provision of smooth surface finishes. We shall indicate quantities of such formwork and associated materials on mobilizing after award of work and receipt of dregs. Fabricated structural steel sagging (as read. based on structure) and steel pipe scaffolding shall be used. DESIGN OF FORMWORK The design and engineering of the formwork such as drawings, sketch or calculations shall be submitted to the Client / Consultant Engineer for approval before proceeding with the work. The design shall take into account all the loads such as live loads, self weight, vibration loads etc. The Adjustable Steel Props with stirrups heads shall carry vertical loads and steel pipes shall be clamped for horizontal bracings. FORMWORK REQUIREMENTS Formwork shall conform to the shapes, lines, grades and dimensions including cambers of the concrete as required by design. Ample struts, walers, braces, ties, shores etc. shall be used to hold the formwork in proper position without any distortion whatsoever until the concrete has set sufficiently to permit removal. Formwork shall be strong enough to permit the use of immersion vibrators. Faces coming into contact with concrete shall be free from adhering grout, plaster, paint, projecting nails, splits or other defects. Joints shall be sufficiently tight to present loss of water, cement and fine materials from concrete. 19

(ISO 9001:2000)
All new and used timber shall be maintained in a good condition with respect to shape, strength, rigidity, water tightness, smoothness and cleanliness of surfaces. BRACINGS, STRUTS AND PROPS Formwork shall be braced, strutted, propped and supported so that it shall withstand the load of concrete, movement of men and materials. Formwork to beams and slabs shall be so erected that the formwork on the sides of beams and under the soffits of slabs can be removed without disturbing the beams bottoms. Vertical props shall be supported on wedges or by means of adjustable stirrups head whereby props can be gently lowered vertically while striking the formwork.
For double high support either H - frame/cuplock shall be used or double staging support shall be erected. SHEAR WALL / COLUMNS - TIES Tie Rods - threaded on both sides with bolts and cone shall be used for External Shear wall / Columns of size greater than 600 mm and Tie Rods threaded on both sides with pipe sleeve shall be used for internal Shear wall /Columns of size greater than 600 mm. The Side of Shear wall / Column will be made out of Plywood or Steel Plates. CLOSING OF GAPS Masking tape shall be used for closing tags between steel plates and Patra patti used wherever Plywood is used. MOULD OIL 20

(ISO 9001:2000)
The faces of formwork coming into contact with concrete shall be cleaned and mould oil or other equal and approved material applied before fixing reinforcement and pouring concrete. REMOVAL OF FORMWORK We shall keep record in a register the date upon which concrete is poured in each part of the work and the date on which the formwork has been removed there from. The formwork shall be struck only when concrete reaches the strength to withstand various loads while striking. (As per IS code). Striking shall be done slowly with outmost care, to avoid damage to any projections and without shock or vibration. Any embedded timber shall be removed and made good the surface. REUSE OF FORMWORK All formwork shall be thoroughly scraped, cleaned, nails removed, holes plugged, joints examined and repaired before reuse.
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(ISO 9001:2000)
UNNATTI CONSTRUCTION PVT. LTD.

ORGANIZATION STRUCTURE
PUNE OFFICE MANAGING DIRECTOR BOARD OF DIRECTORS GM PROJECTS PLANING MANAGERS SAFETY MANAGER PROJECT MANAGER CONSTRUCTION TEAM PURCHASE & CONTRACTS FINANCE & ACCOUNTS
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(ISO 9001:2000)
QUALITY CONTROL/ QUALITY ASSURANCE
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(ISO 9001:2000)
QUALITY CONTROL - PROCEDURE A] MAINTAINING POUR CARD REGISTER B] MATERIAL TESTING I] CEMENT II] SAND III] AGGREGATE IV] REINFORCEMENT STEEL V] STRUCTURAL MATERIAL VI] BRICKS / BLOCKS VII] TIMBER VIII] WATER IX] FLOORING MATERIAL X] PLUMBING ITEMS XI] COMPACTION TEST- ROAD/ SOIL XII] ELECTRICAL ITEMS D] SETTING UP OF FIELD LABORATORY WITH TESTING EQUIPMENTS. E] F] CONRETE CUBE TEST REPORT REGISTER. MAINTAINING CHECKLIST REGISTER FOR ALL CIVIL WORKS : 1 2 3 4 5 6 7 8 9 10 RCC WORK MASONRY WORK PLASTER- INTERNAL PLASTER - EXTERNAL FLOORING WORK WATERPROOFING PAINTING PLUMBING ELECTRICAL DOORS/ WINDOWS MIX / GRADE SLUMP CHECK BULKAGE / SILT CONTENT OF SAND W/C RATIO
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(ISO 9001:2000)
QUALITY ASSURANCE FIELD TEST-SIEVE ANALYSIS-SAND SL. NO.: DATE : Name of Customer : Name of Contractor : Name of Work : a] Aggregate Fine b] Date of Receipt specimen : Aggregate sand. c] Weight of d] Date of Testing : Sample : e] Physical Inspection. IS Sieve Weight Cumulative % Cumulative % Passing Designation Retained weight weight Gms' retained retained Gms' Gms' 10 mm 4.75 mm 2.36mm 1.18 mm 600 Microns 300 Microns 150 Microns Passing 150 Microns Fineness Module........................ Moisture Content. ..................... Silt Content ............................... Bulkage...................................... Tested by : CONTRACTOR'S ENGINEER 25 100 90-100 60-95 30-70 15-34 5-20 0-10 ----Remarks 1. Accepted ................................... 2. Acceptable subject to screening............................... 3 Acceptable subject to washing ................................ 4. Rejected. ................................... Checked by: CLIENT/CONSULTANT

(ISO 9001:2000)
QUALITY ASSURANCE FIELD TEST-SIEVE ANALYSIS-AGGREGATE
SL. NO.: DATE : Name of Customer : Name of Contractor : Name of Work : a] Aggregate Coarse specimen : Aggregate c] Weight of Sample : e] Sieve Analysis IS Sieve Weight Designation Retained Gms'
b] Date of Receipt d] Date of Testing :
Cumulative weight retained Gms'
% Cumulative weight retained Gms'
% Passing
Actual 20mm 10 mm 4.75 mm 2.36 mm f] Physical Inspection : ..................... i] Rounded. ...................................... ii] Flaky ........................................... iii] Containing organic matter .......... iv] Containing Dust/Powder. ............ Tested by : CONTRACTOR'S ENGINEER Checked by:
Permissible 95-100 25-55 0-10
Remarks 1. Accepted.................................... 2. Acceptable subject to screening .............................. 3 Acceptable subject to washing ................................ 4. Rejected. ...................................
CLIENT/CONSULTANT
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(ISO 9001:2000)
CONCRETE POUR CARD SL. NO. ................. DATE ..................... NAME OF CUSTOMER .............................. NAME OF WORK ............................... WORKSITE :............... GRADE OF CONCRETE ............................... LOCATION OF CONCRETING ........................... REFERENCE DRAWING ............................... (WITH REV. NO.) SLUMP CEMENT RATIO ................................. INSPECTION ITEMS ................................. A) CEMENT B] SAND: C] METAL : Grade: Bulkage: Size/ Volume : Company : Silt Content: PPC/OPC/SRC : Volume: 1) CO-ORDINATES : 2) LEVEL : 3) SHUTTERING/CENTERING : 4) REINFORCEMENT STEEL : 5) INSERTS : 6) ANCHOR : 7) POCKETS/OPENING : 8) MEASUREMENT : 9) COVER TO REINFORCEMENT : 1) P.C.C. QUANTITY : 2) R.C.C. QUANTITY : 9) TIME OF COMMENCE EMENT : FROM : : TO: : 10) CEMENT CONSUMPTION BAGS : : : : AUTHORISED TO POUR" ------------------------------UNNATTI CONSTRUCTION 27 ---------------------------------CLIENT/CONSULTANT Estimated Actual
CUBE IDENTIFICATION NOS. TEST REPORTS REF.

(ISO 9001:2000)
CHECKLIST FOR CONCRETE
WATER : a] b] c] d] e] Clean & Potable Water source. Water supply for Mixer Curing arrangements with tap (nozzle) water supply. Curing Tank water supply. Water supply for laborers
CEMENT : a] b] c] d] e] Constant source & Grade Proper airtight storage godown with 2 doors. Proper storage of Mixer on Platform. Cement Bag weighing facilities. Calibration of weight balance (20+20+10 Kgs.)
FINE AGGREGATE : a] b] c] d] Constant source (check Sand Zone or FM) Washing facilities Screening facilities FA1 & FA2 separated by partition or separate bins.
COARSE AGGREGATE :
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(ISO 9001:2000)
a] b] Constant source (ensure no Crusher Grit & Dust) CA1 & CA2 separate by partition or separate bins.
5.
SAND BULKAGE TEST : a] b] c] d] e] Steel Measuring Box [Farma] watertight. Large [1.2 x 1.2 m] plastic sheet. Bucket of Water. Measuring Tape. Straight edge or ruler.
6.
AGGREGATES BATCHING : a] Calibrated Weigh batcher with aggregates in bins b] c] Varying Measuring Boxes (Farmas] 12 Ns. Mixer Blackboard.
7.
MIXER : a] Clean Hopper. b] c] d] e] f] g] h] i] Clean Drum Check Mixer Blades gaps [not greater than 30 mm] Check Hopper vibrator [adjust engine cum turn bcukle] Mixer calibrated tank. 2 x 200 litre drum full of water Tap supply under Mixer Operator's control 5 Litre "Bhisty" oil tin & 1 litre oil tin. Unloading Chute
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(ISO 9001:2000)
j] Clean flat unloading steel platform or skip.
8.
QUALITY CONTROL [QC] a] b] c] Lab Technician at Mixer point. Slump Cone with 16 mm dia. 600 mm long rod. 15 cm Cube Moulds, clean, all bolts - 6 Nos.
BUILDER'S HOIST : a] b] c] d] e] Braced with structure,. Skip Pit deep enough for 45 slope of mixer chute. 45 chute.
Top pulley with extra tower frame for top
Top platform for worker to tilt concrete skip. Top unloading chute.
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TRANSPORTING CONCRETE : a] b] c] Clean trolley skip or unloading steel tray for head load. Banging plate for workers Pans [ghamellas]. Trolley Track/One way walking stools [ghoddas].
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CONSTRUCTION JOINTS : a] Plan showing locations b] End Stopper Formwork.
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CONCRETE STRIPS : a] Layout Plan concrete of strips to prevent cold joints.

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(ISO 9001:2000)
b] 13 Thickness stools [ghoddas]. WALKWAY TOOLS : a] b] 14 Width of walkway plank minimum 230 mm [9"]. Maximum length 2.4 m [8-0"].
VIBRATION [per Mixer]. a] b] c] d] f] g] h] i] j] 3 Nos. Needle Vibrators - 2 Electric + 1 Petrol. 2 Nos. Spare Needles 5 Litre tin with petrol [emergency]. Leveling Beam. Masons Trowel - 2 Nos. Masons Floats (Parts). Masons Wooden 1.0 m long Wooden Float [mothia]. Sponge or Jute cloth to remove surplus 'Bleed' Water. Hessian cloth/plastic sheets for curing [hot weather].
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CONCRETE MIX DESIGN : a] b] Analysis of Aggregates to be used. Full Scale Works Trial Mix [WTM] at reputed Laboratory. General Arrangement Drg. Detail Sketches [junctions, etc.]. Inspection.
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FORMWORK & FALSSEWORK : a] b] c]
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REINFORCEMENT BARS [Rebars] : a] b] Cover [Bottom, Side & Ends] Vibrator Needle entry.
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(ISO 9001:2000)
CHECK LIST FOR MASONRY Project : _______________ Building Name : ______________ Location : _________ 1] 2] 3] 4] 5] 6] 7] 8] 9] 10] 11] 12] Chipped out set mortar along the line of masonry work Layout of 1st layer completed & certified. Hacking to RCC columns & beam bottom where masonry is butting. Openings for door, windows, AC units & other cutout etc. Erection of doors, windows with necessary hold fasts. Racking of joints and surface cleaning. Verticality of walls & corners. Thickness of joints as per specification. Patli's with 2 re-bars in patti [in partition walls -115 mm thk] Proportion of mix as per specification. Wetting of Bricks before use. Availability of measurement box [Farmas] for mortar to mix.
Site Engineer CERTIFICATION OF LAOUT OF MASONRY WORK The above layouts is checked by me & found O.K. Comments, if any : _____________________________________________________ _____________________________________________________ _____________________________________________________ Name UNNATTI Engineer ____________________ Client/ Consultant Engineer : ______________
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Signature ________________________ _________________________

(ISO 9001:2000)
CHECK LIST FOR INTERNAL PLASTER Project : _______________ Building Name : ______________ Location : _________ 1] 2] 3] 4] 5] 6] 7] 8] 9] 10] 11] 12] 13] 14] 15] 16] 17] Completion of concealed electrical/plumbing lines. Adequate hacking on all RCC surface. Ghadai [cutting of bulges] of RCC [if any]. Leakages if any [toilets/wc] attended. Window sill completed. Window plumb & level checked. Vericality of window/door frames. Watering (Tarai) is done on day before. Fixing level pads [Dhadas] in plumb. Availability of Farmas for mortar mixing. Concrete nails to door hold fasts on colomns side. Fixing Chicken mesh at RCC/masonry joins. Availability of mortar trays [optional]. Changes [Alterations] if any completed. Fan hooks on ceiling in position. Junctions boxed temporarily sealed. Whether floor is clean before plaster. Name UNNATTI Engineer : _________________ Signature ______________________ _______________________
Client / Consultant Engineer : _______________
33

(ISO 9001:2000)
CHECK LIST FOR EXTERNAL PLASTER Project : _______________ Building Name : ______________ Location : _________ 1st Coat : 1] Clear upto 1' - 0" below P.L. including leveling the area ............................. 2] 3] 4] 5] 6] 7] 8] 9] 10] 11] 12] 13] 14] 15] 16] 17] 18] 19] 20] 21] 22] Erecting Double Scaffolding /H. Frame scaffolding ................................... Availability of Mixer Machine .................................................................... Availability of Mortar Trays at respective floors ....................................... Marble cill in window opening fixed before hand. ..................................... Concrete coping completed on parapet walls ............................................... Level Pad [DHADAS] given on wall .......................................................... "Line Dori" fixed on corners ......................................................................... Adequate Hacking ext. RCC Surface ......................................................... Building of concrete to chip off Plumbing /Soil line holes made Groove/Pattas [if any] detail obtained from Architect Chajja level and terrace level in order Slab closed from top in duct area as instructed Fungus and dirt cleaned Masonry joints, if left over, to fill with Cement mortar Joints between top layer of Masonry and beam bottom to fill with mortar Cement of proper grading available Sand in required fineness available Exposed steel covered with concrete Chicken mesh to fix at junction of Masonry and RCC Wall moistened well in advance [Tarai]
34

(ISO 9001:2000)
23] 24] 25] Empty gunny bags to lay adjacent to plinth wall to collect fallen mortar Plaster to start from Parapet inside at 1'-0" above terrace level. Window opening sealed [if tiling work etc. is done inside] wide plastic etc.
2nd Coat : 1] 2] 3] 4] 5] Enough curing is done to 1st coat Sufficient time gap [2 days] is given between two coats Sand of proper fineness available Waterproofing compound available for 2nd coat Plastering machine (Gudgudi) available
Name UNNATTI ENGG. ______________________ Client / Consultant Engineer : ______________
Signature ________________________ ________________________
35

(ISO 9001:2000)
CHEK LIST OF TERRACE WATERPROOFING [A] Brick Bat Coba : Date : Project : _______________ Building Name : ______________ Location : _________ 1] 2] 3] 4] 5] 6] 7] 8] 9] 10] 11] Surface cleaned absolutely including removal of fungus. [if necessary with wire brush].... Chipped off set Mortar Hacked for any requiring injection grouting Nos. of R.W.P. or as per area [Soft/pipe of 4" dia.] Jamming R.W./Plumbing outlets with concrete. Exposed steel to cover with concrete [if any] Ridges and slopes finalized as per drawings Correct size & quality of Brick bats Use of W.P. Compound Correct proportion of mortar as specified Cement of not more than 43 grade
Name UNNATTI ENGG. _______________________ Client / Consultant Engineer : ______________
Signature ________________________ ________________________
36

(ISO 9001:2000)
CHEK LIST OF TOILET WATER PROOFING - PART - 1 1st Coat of Plastering - Part - A : Project : _______________ Building Name : ______________ Location : _________ 1] 2] 3] 4] Sunk portion totally cleaned of debris/fungus. Leakage if any to be checked & grouted. Before Waterproof Plaster Openings for plumbing outlet to be completed. Check about availability of WP material. CHECK LIST FOR TOILET WATERPROOFING - PART B : Brick Bar Coba & 2nd Coat of Plaster: 1] 2] 3] 4] 5] All plumbing wall is in order ...................................: The area is clean of all the debris/fungus ....................: Proper sizes/quality of Brick Bat available ................. : Waterproofing compound available .......................... : Provision/Pipe of wash basin toilet laid : .................. Name UNNATTI ENGG. _______________________ Client / Consultant Engineer : ______________ Signature ________________________ ________________________
37

(ISO 9001:2000)
CHECK LIST FOR TILING : Project : _______________ Building Name : ______________ Location : _________ 1] 2] 3] 4] 5] 6] 7] 8] 9] 10] 11] 12] 13] 14] 15] 16] 17] 18] Surface is cleaned in advance. Bedding Mortar proportion & thickness as per specification. Required door shutter height is available. Defective tiles removed after checking & tiles are of correct size as required. Level pads for bedding mortar. Marking of level lines on all walls. Soffit of loft in toilet is in level, if not to be corrected as instructed. Toilet floor as per drawing Dado as per drawing to match C.P. Fittings, Window cill. Dado to be in perfect plumb & right angle. Tile joints racking, cleaning & later filling with matching cement & colour and removal of excess material from joints. Cutting done in tiles for electric & plumbing points to be perfect. Cut pieces where required made with machine. Tiling work is matching in colour/design. Skirting to be in plumb and right angle and flush with wall Polishing done with proper stone [in case of Kota / Marble any] Height of skirting & dado as specified Slope provided wherever required especially below kitchens, toilets and washing places Name UNNATTI ENGG. _______________________ Client / Consultant Engineer : ______________
38
Signature ________________________ ________________________

(ISO 9001:2000)
CHECK LIST OF PLUMBING WORKS - PART A : Project : _______________ Building Name : ______________ Location : _________ 1] 2] 3] 4] 5] Drawing verified with site condition . Level of 1s chamber to be checked & verified Slope as per Local Authority rules available at size Materials available are as per standards & specifications. Sizes of man holes as required CHECK LIST FOR PLUMBING WORKS - PART B Down take [Drainage] : 1] All shop drawings available 2] Materials at site as per specifications 3] Holes from toilets are in line as required CHECK LIST OF PLUMBING - PART C : G. I. Looping & Down take : 1] Shop drawings available : a) b) 2] 3] For Terrace looping For Toilets details
Material as per specification Wall chasing to be verified for GI/Copper pipe layout inside toilets [concealed] Name Signature ________________________ ________________________
UNNATTI ENGG. _______________________ Client / Consultant Engineer : ______________

39

(ISO 9001:2000)
STEEL RECEIPT STATEMENT [MONTHLY] Date : ________ PROJECT ____________ BUILDING __________ ENGINEER _____________ DEAILS OF ROLLING MARGIN DONE UPTO ______________ DATE Previous Qty. upto TOTAL % of Rolling Margin : Wt. of steel MARGIN [b] considered [a] Total + Net effect [c] = [a]+[b] % of Rolling Margin c/a x 100 QTY AS PER CHALLAN NET QTY RECD. ROLLING MARGIN
STATEMENT OF RECEIPT OF STEEL : Month Weight of Steel Previous qty. 6 mm 8 mm 10 mm 12mm 16mm upto ..... TOTAL SUMMARY : Total Steel Recd. upto ___ Effect of Rolling Net Margin Received + -
Total 20mm 25 mm
Consumption Send to other site
Scrap
Balance
REMAKRS (if any] : Client / Consultant Engineer

40
UNNATTI Site Engineer

(ISO 9001:2000)
MATERIAL TESTING
CEMENT
I] FIELD TESTS : : Grade, Date of mfr., Co., Factory, weight, Cement should not preferably be older than 30 days. However, maximum storage to be of not more than 60 days. Loss of strength by cement percentage wise is as follows : 2 months - 20% 6 months - 30% 12 months - 40% 24 months - 50% No lump to be present. Silky touch & if hand immersed it should be cool. Should float on water before sinking Should gain some strength after 24 hours curing 5 cm x cm x 5 cm cement cubes in plastic/tin boxes to be made. Keep in water and after 24 hours the edges should remain sharp. Should be intact. 50 Kg. 1] IDENTIFICATION
2] 3] 4] 5]
FRESHNESS FINENESS FLOATING PASTE
: : :
6] ORIGINAL STITCHING 7] WEIGHT II] LAB TESTS :
: :
1] FINENESS (IS 4031 - 1968) 2] SOUNDNESS (IS 4031-1968] 3] SETTING TIME (IS 4031 - 1968]
a] b] a] b] a] b]
By Sieving through 90 microns (IS 460-1962) % retained will not be more than 10%. Blaine's sair permcability (IS 269-1976) Sq. surface < 2250 m2/gm By LeChatlair's [unaerated] [IS 269 - 1976) Autoclave method. Initial setting time < 30 min. Final setting time > 600 min.
41

(ISO 9001:2000)
STEEL
I] 1] 2] 3] 4] FIELD TESTS Marking Pitch of twist Bar Colour Weight 6 mm 0.22 8 mm 0.39 : IS : : : : 10 mm 0.62 1786 - 1979 Trade & Brand name, grade, ISI Mark. 8 to 12 times nominal dia of bar. Steel Grey 12 mm 0.89 16 mm 1.58 20 mm 2.47 25mm 2.98
Per meter length Kg/m 5]
Variation in wt.
Permissible limits as per IS 1786-1985 is as follows Upto 10 mm Upto 16 mm Above 16 mm For 6 mm coils 7% 5% 3% 8%
6] 7] 8] II] 1 2 3
Rusting Dia. Bending LAB TEST :
: : :
Should not be there As required. Smooth for bending No. Cracks.
ELONGATION IS 1786 - 1979 II In % [on gauge length of 5.65A, revision where A is cross sectional area. 0.2% proof stress TENSILE STRENGTH
14.8% 415 N/mm2 Min.15% more than 0.2% actual stress
42

(ISO 9001:2000)
CHEMICAL COMPOSITION Constituent Carbon Sulphur Phosphorus Sulphur & Phosphorous Fe415 0.30 0.060 0.060 0.11 IS 1786 - 1985 Percent Max. Fe500 Fe550 0.30 0.30 0055 0.055 0.055 0.055 0.105 0.10
Permissible limits for PRODUCT ANALYSIS Constituent Carbon Sulphur Phosphorus Sulphur & Phosphorous Variation over specified max. limit Percent max. 0.02 0.005 0.005 0.010
In case of deviation form the specified max., two additional test samples shall be taken from the same batch & subjected to tests in which original sample failed. Should both samples pass the test the batch shall be deemed to comply with IS. Should any one sample fail batch shall be deemed not to comply.
43

(ISO 9001:2000)
FINE AGGRGATE
1] SILT % IS 383 - 1970 Should not be more than 7-8% by vol. IS 383 - 1970 FM may range 2.6 to 3.6% for concrete Upto 3% for masonry Upto 1.6% for plaster. By visual inspection No lumps & Shingles
2]
FINENESS MODULUS
3]
ORGANIC IMPURITIES :
COARSE AGGREGATE
FIXED TESTS : 1] 2] 3] 4] 5] Shape Size % Mixture Quality of stone Absorption of water in 24 hrs. Angular/flaky/hard As required. No mixing to be observed Blackish/gray uniform colour & hard. 5% by weight
BRICKS
1] 2] 3] Colour Edges Sizes Ordinary Brick Gattu Brick 4] 5] 6] 7] Water absorption Soundnes Burning Strength Reddish & uniform Sharp straight at right angle : : 23 x 10 x 9 cm / 7.5 cm 9" x 4"x 3.5" / 3" 23 x 15 x 10 cm 9" x 6" x 4" : 20% by wt. : Good, clear ringing sound. : No over burnt or under burnt. : Drop from 2' - no. breaking.
44

(ISO 9001:2000)
LAB TESTS 1] 2] 3] Water absorption Wet transfer strength Resistance to wear a] For general purpose b] Heavy duty floor tile. IS 1237 - 1980 Average value shall 10% Average value 3 N/mm3 Average wear 2.0 mm Wear on individual specimen 4 mm Average wear 2.00 mm Individual wear 2.5 mm
CERAMIC / GLAZED TILES

1] 2] 3] 4] 5] 6] 7] 8] Size, Quality, Colour Diagonals Edges. Evenness in top layer. NO cracks, cavities, holes Corners not broken. Thickness Top finishing & glazing. As specified. Equal. Unbroken. Smooth & straightness. 5 mm
GRANITE / MARBLE / TANDOOR / STONE SLABS

1] 2] 3] 4] 5] 6] Size, Colour, Quality. Check for polishing quality & cutting Edges, diagonals. Performance of top layer. Uniform thickness. Straight Should be of uniform colour size & quality. One face should be polished with 4 Sides machine cut. Correct. Free from cracks, cavity, holes etc.
45

(ISO 9001:2000)
LAB TESTS S. No. 1 2 3 4 5 6 7 8 Class Designation Class HI Class H II Class F I Clss F II Class I Clss II Class LI Class LII IS 3102 - 1965 Compressive Water absorption strength in after 24 h immersion kg/cm2 min. in cold water, percentage max. 440 5 440 5 175 12 175 12 70 20 70 20 35 25 35 25 Efflorescence Tolerance on dimension percentage. +3 +3 +3 +3 +3 +3 +3 +3
NIL NIL Very slight Slight Very Slight Slight Very Slight Slight
SOLID LOAD BEARING BLOCKS

FIELD TESTS 1] 2] 3] 4] 5] 6] 7] Size Edges Texture Defects Str. Absorption % of breaking. IS 2185 [Pt 1] 1979 As required [Tolerance +5 mm for length & +3 mm for height & width]. Should be sharp, straight & at right angle. Homogeneous Free from cracks. Should not break dropped from 1 m height 10% by wt. 3%
LAB TESTS 1] 2] 3] 4] Density Compressive Str. [Average of 8 units] Water absorption. Drying shrinkage 1800 kg/cum Average 4 N/mm2 1 No. 3.2 N/mm2 10 by mass 0.1%
46

(ISO 9001:2000)
MOSAIC TILES
FIELD TESTS : 1] 2] Size Colour 25 cm x 25cm x 22 mm [10" x 10"] 30 cm x 30 cm x 25 mm [12" x 12"] Grey/White.
WATER
Quality : Potable water can be made use for concrete mixing. It should be clean and free from injurious amounts of oils, acids, alkalies, salt & organic material. Revised IS 456 - 1978 gives max possible limits for solids. Details of permissible limits : Organic Inorganic Sulphate Chloride Suspended matters. PHt value. 6 to 8 Max 200 ppm 3000 ppm 500 ppm 2000 ppm for plain & 1000 ppm for reinforced. 2000 ppm
IS 3025-64 : Lays down that average crushing strength of 3 Nos. of 15 cm concrete cube made with water proposed to be used should not be less than 90% of average strength of 3 similar cubes made with distilled water.
47

(ISO 9001:2000)
S. H.E. Policy (Safety, Health & Environment)
48

(ISO 9001:2000)
CONTENTS 1. Control 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Co-ordination Monitoring Monitoring Records Accident Prevention, Organization and Facilities Fire Prevention Personal Protection Electrical Installation Protection Ladders Scaffolding Hoist, Cranes & Derricks Barricades Handling & Storage of materials Flammable Materials Excavation & Shoring Concrete construction Masonry Health Standards Environmental Protection Checklist for monitoring Safety at site Incident Log Accident log Incident Report Accident Report Weekly S.H.E. Report
49

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY Control : Sub contractors / Labour shall be briefed by UNNATTI about the safety policy and site rules at an initial safety meeting. Decisions on all other matters affecting health and safety shall be taken so that the responsibilities of all parties are made clear before the commencement of work. Such matters include, inter alias,; Appropriate precautions and work methods for identified hazards or hazardous work. Necessary plant and equipment and arrangements for its provision, maintenance, use and inspection. Workforce safety. Arrangements for some form of induction training for new-starters on site. Arrangements for promulgating health and safety information e.g. on site notice board. 1.0 Health and safety arrangements shall be reviewed at the first project meeting, where the site management can set the tone for the conduct of work by resolving, at an early state, any difficulties which may raise. Co-ordination : The UNNATTI representative shall be totally responsible for compliance with health and safety codes UNNATTI shall appoint a Safety Supervisor/Officer who will be sitting once a week and shall report to the Site IN Charge UNNATTI representative shall make suitable arrangements to ensure the effective co-ordination of the work on site. He shall ensure that he is kept informed on a day to day basis of the progress and problems which may arise. Clear lines of communication shall be established between the Client and the Safety Officer and sub-contractors and/or other contractors on site. Operatives will be made known whom to contact regarding health and safety matters. Such effective co-ordination will be enhanced by ensuring that "health and safety" figures show prominently on the agenda of regular project meetings the Safety Officer shall provide a weekly report to the Client. 3.0 Monitoring : Arrangements shall be made for health and safety monitoring on the Site on regular basis. This will include not only ensuring the safety of such items as scaffolding, excavations and plant but also environmental matters such as hazardous dust, fumes, noise, etc.
50
2.0

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY 4.0 Records : The UNNATTI shall ensure that all statutory notifications, examinations and inspections are carried out and all records in relation thereto shall be maintained on Site by the Safety Officer. 5.0 5.1 Accident Prevention, Organization and Facilities : Trained First Aid Person.
UNNATTI shall provide such numbers of suitable persons, adequate and appropriate in the circumstances, for rendering first aid to employees if they are injured or become ill at work. 5.2 UNNATTI shall ensure that at least one first Aider is present when the number of employees at site is between 150 and 250. Appropriate vehicles for the transportation of injured personnel to a physician or hospital shall also be provided on a permanent basis. 5.3 First Aid Kit :
Regardless of the number of employees there will be at least one first aid box on site. Each box shall be placed in clearly identified and readily accessible location and contain a sufficient quantity of suitable first-aid materials. Boxes and kits shall be checked frequently to ensure they are fully stocked and all items are in a useable condition. The first-aid box shall be clearly marked with a white cross on green background. 5.4 Emergency Phone Number : UNNATTI shall ensure that the following telephone numbers are available at al times with UNNATTI representative and the Safety Officer. FIRE AMBULANCE DOCTOR HOSPITAL
51

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY POLICE GAS COMPANY ELECTRIC COMPANY WATER COMPANY TELEPHONE COMPANY INSURANCE COMPANY 5.5 Housekeeping and Sanitation : An adequate supply of safe drinking water shall be provided at one central, easily accessible, location at the site for the use of labour. 6.0 6.1 6.2 6.3 Fire Prevention : Internal combustion engine powered equipment will be located with exhausts well away from combustible materials. Smoking will be prohibited in the vicinity of fire hazards and such areas will be clearly posted. In temporary buildings and yard storage areas, appropriate care shall be taken for the proper separation of hazardous materials to prevent the possibility of fire. Site Fire Check List. 1. 2. 3. 4. 5. 6. 6.4 Is all temporary wiring well supported and protected ? Are any circuits overloaded ? Are all flammable liquids, gas cylinders and flammable materials separately and properly stored ? Is rubbish being "burned in proper fashion"? Is all flame cutting and welding taking place with proper precautions ? Are all blowlamps and blowtorches being used correctly ?
Preventing the spread of fire : 1. Is waste accumulating in hoist shafts or other hidden places ? 2. Are separate metal waste containers supplied for each of the following, oily rags, paint rags, paint scrapings, waste flammable liquids, wood shavings and off cuts ? 3. Is all waste regularly cleared ? 4. Are all huts safely sited ?
52

(ISO 9001:2000)
6.5 SAFETY HEALTH ENVIRONMENT POLICY Means of escape 1. 2. 6.6 Are all gangways, stairs and platforms free from obstructions ? Does everyone know what do in an emergency ?
Fire Fighting 1. 2. 3. Have all extinguishers been checked and/or recharged ? Are they clearly identified and easily accessible ? Are operatives trained in their use.
7.0 7.1
Personal Protection : All necessary personal safety equipment considered adequate by the Engineer shall be available for the use of persons employed on the Site and maintained in a condition suitable for immediate use UNNATTI shall take adequate steps to ensure the proper use of safety equipment by those concerned at all times. UNNATTI shall ensure that the following precautions are observed : a] Workers employed on mixing asphaltic materials, cement and lime mortars/concrete shall be provided with protective footwear, gloves and masks. b] Those engaged in handling any material which is injurious to eyes shall be provided with protective goggles. c] Those engaged in welding works shall be provided with protective eye shields.
7.2
8.0 8.1
Electrical Installations : All adequate precautions shall be taken by the UNNATTI to prevent electrical short circuits or overload causing explosions or fires.
53

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY 9.0 9.1 Personal Protection : Hand and power tools shall be maintained in a safe condition. Belts, gears, shafts, pulleys, sprockets, spindles, drums, flywheels, chains and other moving parts of equipments shall be guarded if the parts are exposed to contact by employees. All fuel-powered tools will be stopped while being refueled, serviced or maintained. All employees using abrasive wheels shall use eye protection and other tools will be operated using appropriate personal safety equipment. Ladders : Use of Ladders and folding Step-Ladders : a] These regulations apply to all ladders and pairs of steps, except roof ladders and crawling boards. b] Ladders shall : Be fixed near the top if practicable or near the bottom if not; if suspended they shall be secure, Be placed [except when suspended] on a firm level base; they will not stand on loose packing [e.g. bricks] Be immediately secured, where necessary, to prevent swaying and sagging. ladders shall : Extend at least 1.05 M above any landing place beyond the highest rung from which a person may be working or have a nearby handhold of equivalent height. 11.0 11.1 Scaffolding : Provision of Scaffolds : Scaffolds will be provided for all work which cannot be safety done from the ground or any part of the building. Ladders, properly secured, can be used but only for light work which can be done with one hand.
54
9.2 9.3 10.0
c]

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY 11.2 Supervision and Inspection of Scaffold Material
Scaffolds will be erected, altered or dismantled under competent supervision and by experienced persons. All scaffolding materials shall be inspected before use to check that they are suitable and sound. 11.3 Construction and Material :
Sufficient sound material will be provided for a scaffold to ensure that i is strong and stable enough. Scaffold tubes and fittings will not be bent, distorted or rusty. 11.4 Defective Material
Scaffold tubes, couplers and fittings that are bent, distorted or rusty shall not be used. Timbers with splits and knots shall not be used. Ropes and lashings showing signs of chafing through wear or of being corroded shall not be used. 11.5 Standards or Uprights, Ledgers and Putlogs Scaffold standards shall be vertical and spaced closely enough for the intended use of the scaffold. Base plates shall be used. Timber sole plates shall also be used to distribute the load from the standard over a wider area, as well as to offset possible local subsidence. Ledgers shall be level and fixed to standards with right-angle couplers. Putlogs and transoms shall be firmly fixed to ledgers or standards. The flattened end of the putlog shall be pushed firmly into the wall to provide maximum support. Putlogs and transoms shall be spaced according to the expected load and thickness of he boards o be used in the platform.
55

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY 11.6 Stability of Scaffolds. 11.6.1 All scaffolds shall be : ON a solid, even base or suspended from a sound structure. Braced to prevent failure, and Tied to the building or structure unless specially designed to be completely independent. 11.6.2 Mobile Scaffolds shall : Be stable, weighted at the base, if necessary and be used only on a flat, level surface. Have the wheels locked to prevent movement whilst being used for work and be pushed or pulled only at the base when being moved. 11.6.3 Slung Scaffolds shall : Be strong enough Be properly secured to overhead anchorages and to the platform frame Be spaced so as to keep the platform stable Be vertical, kept taut. No rope other than wire rope shall be used for suspension and packing will be used to prevent damage to suspension ropes or chains at any point where sharp or rough edged protrusions could release chafing. The platform shall be secured to prevent swaying whilst in use. 11.6.4 Cantilever, Jib, Figure and Bracket Scaffolds Cantilever or jib scaffolds shall be anchored to a structure which is strong enough to carry the total load. Outriggers shall be long enough and strong enough and the scaffold shall be braced to ensure stability. Figure or bracket scaffolds supported by dogs or spikes will not be used if there is any danger of these pulling out of the brickwork or stone-work. 11.6.5 The ropes, winches, blocks and tackle shall be strong enough and correctly rigged. A safe anchorage for the suspension shall be provided.
56

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY 11.6.6 Winches or similar lifting devices will : Have brakes which apply when the operating lever is released, and Be protected from the weather, falling dirt, etc. Have at least two full turns of rope on the drum when the platform is in its lowest position, and Be marked with the length of rope on the drum. 12.0 12.1 Hoists, Cranes & Derricks :
Safety of Hoist ways, Platforms and Cages Hoist ways shall be enclosed wherever access is provided or wherever persons could be struck by the platform or other moving parts. Gates shall be kept closed except for the movement of persons and materials. Hoist platforms and cages shall be fitted with a device capable of supporting them, fully loaded, should hoists, ropes or driving gear fail. 12.2 Operation of Hoists. Hoists shall only be capable of being operated from one position at a time, whether by rope, lever or switch. Hoists will not be operated from the cage. Where the hoist driver cannot see the platform or cage during its movement, a signaling system, which covers all landing places shall be used. Safe Working Load and Marking of Hoists : The Platform of materials or goods hoists shall carry a notice stating : i] the safe working load, and ii] that passengers must not ride on the platform. The safe working load shall not be exceeded except for test purposes. Cages for passenger hoist shall carry a notice stating : i] the safe working load, and ii] the number of passengers permitted. No greater number of passengers shall be carried and the safe working load will not be exceeded except for test purposes.
57
12.3

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY 12.4 Cranes & Derricks. Manufacturer's recommendations on operating conditions shall be followed by UNNATTI. Rated load capacities and recommended operating speeds and special hazard warnings or instructions shall be consciously posted on all equipment visible to the operator while he is at his control station. Hand signals to crane and derrick operators shall be those prescribed by the applicable ANSI standards for the type of crane in use. Accessible areas within the swing radius of the rear of the rotating superstructure of a crane shall be barricaded to prevent an employee from being struck or crushed by the crane. 13.0 13.1 Barricades UNNATTI shall erect and maintain barricades required in connection with his operations to guard or protect the following : Hosting Areas. Areas adjudged hazardous by the Engineer Client's existing property subject to damage by UNNATTI operations. 13.2 Guarding of Floor Openings and Floor Holes.
13.2.1 Every temporary floor opening shall have railings. Every floor hole into which persons can accidentally fall shall be guarded by a railing with toe board on all exposed sides or brick work done all around. 13.2.2 Every stairway floor opening shall be guarded by a railing on all exposed sides. 14. 14.1 Handling & Storage of Materials : Cement Storage and Stacking - Cement shall be stored at the site in a building or a shed which is dry, leak proof and as moisture - proof as possible. Cement received in bags shall be stored in such a way that the bags are kept free from the possibility of any dampness or moisture coming into contact with them.
58

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY Cement bags shall be stacked off the floors on wooden planks in such a way as to keep them 150 to 200 mm clear from the floor and space of 450 mm minimum shall be left all-round between the exterior walls and the stacks. 15. Flammable Materials :
Compressed gases and petroleum products shall not be stored in the same building or closed to each other. Handling - Petroleum products delivered to the site and stored in drums shall be protected during handling to prevent loss of identification through damage to drum markings, tags, etc. Buckets containing sand shall be kept ready for use in case of fire. 16.0 Excavation & Shoring :
Excavation and Trenching : All trenches 1.5 meter or more in depth shall at all times be supplied with at least one ladder for each 30 meters in length. Ladders shall be extended from the bottom of the trench to at least 1 meter above the surface of the ground. Sides of trenches which are 1.5 meters or more in depth shall be stepped back to provide a suitable slope or securely held by timber bracing, so as to avoid the danger of sides collapsing. 17.0 17.1 Concrete Construction Handling of Plant.
Mixers - All gears, chains and rollers of mixers shall be properly guarded. All cables, damps, hooks, wire ropes, gears and clutches, etc. of the mixer shall be checked and cleaned, oiled and greased and serviced. Trucks - used on Site shall be controlled so as to provide a reasonably smooth traffic flow. Reversing operations shall be controlled by a signalman positioned so as to have a clear view of the area behind the truck.
59

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY Formwork.
17.2
Formwork shall be designed after taking into consideration the spans, setting temperature of concrete, dead load and working load to be supported and the safety factor for the materials used. All timber shall be carefully inspected before use and members having cracks and excessive knots shall be discarded. The vertical supports shall be adequately braced or otherwise secured in position so that these do not fall when the load is released or the supports are accidentally his. Tubular steel centering shall be used in accordance with the manufacturer's instructions. All centering shall be inspected to ensure that Footing or sills under every post of the centering are sound, All lower adjustment screws or wedges are snug against the legs of the panels, All upper adjustment screws or heads of jacks are in full contact with the formwork, Panels are plumb in both direction. All cross braces are in place and locking devices are in closed and secure position, In case of chhajas and balconies, the props shall be adequate to transfer the load to the supporting point. 17.3 Erection of Prefabricated Members.
A spreader beam shall be used wherever possible so that the cable can be as perpendicular as practical to the members being lifted. The angle between the cable and the members to be lifted shall not be less than 60 degrees. Methods of assembly and erection specified by the designer, shall be strictly adhered to at site. Immediately on erecting any unit in position, temporary connections or supports as specified shall be provided before releasing the lifting equipment. The permanent structural connections shall be established at the earliest opportunity.
60

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY Masonry : Walls
18.0 18.1
General - Depending on the type of wall to be constructed the height of construction per day shall be restricted to ensure that the newly constructed wall does not come down due to lack of strength in the lower layers. Openings in Walls - Whenever the making of an opening in an existing wall is contemplated, adequate supports against collapse or cracking of the wall portion above or roof or adjoining walls shall be provided. 19.0 19.1 Health Standards. Drinking Water
In every work place there shall be provided and maintained at suitable places, easily accessible to labour, a sufficient supply of water fit for drinking. Where drinking water is obtained from an intermittent public water supply each work placed shall provided with storage where such drinking water shall be stored. 19.2 Washing Facilities.
In every work place adequate and suitable facilities for washing shall be provided and maintained for the use of labour employed therein. Such facilities shall be conveniently accessible and shall be kept in clean and hygienic condition. 19.3 Latrines and Urinals. UNNATTI shall employ an adequate number of sanitation workers to keep the site clean at all times, from all faces, excreta, urine, etc. Latrines shall be provided in every work place on the following scale. Where females are employed there shall be at least one latrine for every 25 females.
61

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY Where males are employed there shall be at least one latrine for every 25 males. Every latrine shall be under cover and so partitioned off as to secure privacy and shall have proper door fastenings. The latrines and urinals shall be adequately lighted and shall be maintained in a clean and sanitary condition at all times. Water shall be provided by means of a tap or otherwise so as to be conveniently accessible in or near the latrines and urinals. Provision of Shelter During Rest. At every work place there shall be provided, free of cost, suitable sheds for meals and for rest separately for he use of men and woken labour. 19.5 Creches. At every work place at which 20 or more women workers are ordinarily employed, there shall be provided one room of reasonable dimensions for the use of their children under the age of six years. The rooms shall be provided with suitable and sufficient openings for light and ventilation. The Contractor shall provide one aya to look after the children in the creche when the number of women workers does not exceed 50. 19.5 Canteens In every work place where the work is likely to continue for more than six months and where labour numbering 100 or more is ordinarily employed, an adequate canteen shall be provided by the UNNATTI for the use of such labour. The premises of the canteen shall be maintained in a clean and sanitary condition. Suitable arrangement shall be made for the collection and disposal of garbage. Waste water shall be carried away in suitable covered drains and shall not be allowed to accumulate so as to cause nuisance.
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19.4

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY 19.6 Anti-Malarial Precautions.
UNNATTI shall, at his own expense, conform to all anti-malarial instructions given to him by Engineer including the filling up of any borrow pits which may have been dug by him. 20.0 Conditions Related to Environmental Protection.
UNNATTI shall ensure that the following measures are implemented to protect the environment and to mitigate adverse impacts all to the satisfaction of the Engineer. 20.1 Air Pollution Idling of truck engines and other equipment shall be avoided. All stationery equipment shall be located as far away as possible from the sensitive receptors such as schools, hospitals and religious places. Areas prone to fugitive dust emission such as excavation, grading sites and routes of vehicles across areas of exposed earth shall be sprinkled with water as often as necessary to suppress dust. Construction areas shall be enclosed wherever possible. UNNATTI shall make regular arrangements for providing kerosene as kitchen fuel for use by all the labourers employed by them for the works and living in construction camps. 20.2 Control of Noise Levels. The equipment and machinery to be used shall not generate at source a noise level of more than 90dB [A]. UNNATTI shall ensure, by providing temporary barriers, etc. that the noise level at nearby schools, hospitals and religious places are kept within the levels prescribed for these receptors.
63

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY 20.3 Prevention of Soil Erosion We shall ensure that all slopes in cut and embankment sections are stable. If necessary benches, pitching etc. shall be provided. Drainage of water from the land shall be so planned as to avoid flooding. Cutting and embankment work shall not, as far as possible, be executed immediately or during monsoon periods. Surplus excavated soil shall be dumped preferably in low-lying areas which will be away from water bodies. 20.4 Protection of Flora and Fauna. UNNATTI shall be responsible and ensure that the construction workers do not cut trees [for use as fuel wood or for any other purpose], dig up or damage flora to be preserved or indulge in poaching.
64

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY
INCIDENT LOG
No. Date Brief Description
65

(ISO 9001:2000)
ACCIDENT LOG
Degree of Injury 1 2 3 4 5 No. Fatality Hospital - major Fatality- medium Fatality-minor First aid at site. Date Contractor's Name Employee's Name Degree of Injury Date returned to work
66

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY INCIDENT REPORT .............................................................. Damaged Property Any other unusual occurrence or condition UNNATTI Employee Fire Public
Log No.
Lost Property Suspected Crime Offence (explain) Contractor's Employee Project Name : Address: Date of Report: Time of occurrence : Property involved: Brief description of incident:
Police Contacted : Name: Log No.: Contractor's Name: Address: Phone : Witness : Name : Address: Phone:
Yes/No. Date /Time................................ .................................................................................................... .................................................................................................... .................................................................................................... .................................................................................................... .................................................................................................... .................................................................................................... .................................................................................................... ....................................................................................................
UNNATTI ENGG................ .......................................................................................... .......................................................................................................................................... Prepared by : Signature : ............................................... Name: ...............................................

67
Position................................................... Date : ....................................................

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY ACCIDENT REPORT Contract Details: Log No. Project: .................................................................................................................... ....................................................................................................................
Contractor: .................................................................................................................... Date of Accident. Weather: Contractor's Personnel or Equipment: Name or injured employee: .......................................................... Age:......................... Occupation: ................................................................................ Sex:......................... Nature of injury : ............................................................................................................. Degree of injury: First Aid [ ] Hospital [ ] Fatality [ ] .............................................. Time:...........................................
Type of equipment ........................................................................................................... Extent of damage ............................................................................................................. Other Persons or Property: Name of injured party ............................................................. Age:............................ Address: ...................................................City...............................State.......................... Nature of injuries: ............................................................................................................ Name of property owner:............................................ Address:....................................... Nature and extent of damage:. ........................................................................................
68

(ISO 9001:2000)
SAFETY HEALTH ENVIRONMENT POLICY Details of Accident: Description: ......................................................................................................................................... Primary cause:................................................................................................................. .......................................................................................................................................... Additional Information: Was use or lack of safety equipment a factor in this accident: If so, explain: .......................................................................................................................................... Was safety regulations were breached: .......................................................................................................................................... What corrective action has been taken by the Contractor................................................ Reported by:.................................................................................................................... Signature:..................................................... Name: .......................................................... Position:................................................. Date:......................................................
69

(ISO 9001:2000)
WEEKLY S.H.E. REPORT
(Safety Health Environment) Date :
1. PROJECT NAME AND ADDRESS......................................................................... 2. TYPE OF BUILDING AND STRUCTURE:............................................................ 3. NATURE OF WORK:............................................................................................... 4. PROJECT DURATION:............. START DATE:.............. COMPLE DATE.......... 5. INSURANCE POLICY NO. AND DATE:............................................................... 6. ANY ACCIDENT THIS WEEK: YES NO 7. IF YES, INJURY: MINOR MAJOR DEATH 8. NUMBER OF PERSON INJURED: ........................................................................ 9. REASON FOR ACCIDENT :................................................................................... 10. REMEDIAL ACTION TAKEN :.............................................................................. 11. NO OF DAYS PASSED WITHOUT ACCIDENT: ................................................. 12. LAST SAFETY MEETING HELD ON :................................................................... 13. CHECKLIST : (Please tick relevant Box) A B C D E F G H I J K L M N O P Q SAFETY HELMENTS USED : SAFETY BELTS USED : SAFETY SHOES USED : SAFETY HANDS GLOVES USED : SAFETY GOGGLES USED : SAFETY NETS PROVIDED : FIRST AID BOX AT SITE : COMMUNICATION (TEL. JEEP ETC.) : BARRICADE DURING EXCAVATON : ALL CUT OUT CLOSED : CAUTION SIGN NEAR WORK PLACE : FIRE EXTINGUISHER AVAILABLE : HOUSEKEEPING MAINTAINED : ADEQUATE LIGHTNING ARRANGEMENT : SANITATION - LABOUR CAMP AND SITE : PERMIT TO WORK - REGISTER MAINTAINED : REGULAR SAFETY INSTRUCTION GIVEN : YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO
REMARK: ................................................................................................................. .................................................................................................................................... SAFETY OFFICER NAME, SIGNATURE PROJECT-IN-CHARGE NAME, SIGNATURE 70 CLIENT/CONSULTANT NAME, SIGNATUE

(ISO 9001:2000)
DATE : WEEK NO.: CHECK LIST FOR MONITORING SAFETY CODE AT SITE PROJECT NAME: Scaffolding: REMARK a) Is scaffolding provided for work at height Yes/No b) Is it properly secured Yes/No c) Is guard rail provided (3' high) Yes/No d) Is quality & size of planks used of acceptable standard Yes/No e) Is bracing provided adequately Yes/No f) Is platform/gangway supported adequately Yes/No g) Is platform accessible easily Yes/No Excavation & Trenches: Yes/No a) Is shoring done properly Yes/No b) Is ladder provided in all pits more than 4 ft. deep Yes/No c) Is suitable barricading/warning boards provided for pits Yes/No filled with water d) Are proper warnings given and area cleared before any Yes/No blasting work is started. Are areas adjacent to demolition site properly Yes/No protected/closed Are all electrical cables/installation properly Yes/No insulate/protected. Are adequate personal safety equipment as listed below (part list - to be reviewed as required ) kept available for Yes/No the use of persons employed at site. a) Helmets Yes/No b) Safety belts Yes/No c) Protective footwear/hand gloves Yes/No d) Protective goggles/makes Yes/No Is First Aid Kit available at site Yes/No Is hoisting equipment of adequate capacity (safe working loads to be verified before putting it in use) Yes/No Is hoisting equipment operated by a qualified operator Yes/No Are all motors/rotating parts covered with suitable guards Yes/No Are ELECB's of suitable capacities provided adequately Yes/No for Electrical Installations Is area properly illuminated at all times for safe working. Yes/No Installations Checked by Project Coordinator Date Date
3 4 5
6 7 8 9 10 11
71

(ISO 9001:2000)
MONTHLY PROGRESS REPORT SUBMISSION TO CLIENT/ CONSULTANT
72

(ISO 9001:2000)
PROGRESS REPORT NO. DATE :
MONTHLY PROGRESS REPORT
CONSTRUCTION OF Proposed
------------------------------------------------------AT ---------------------------------
CLIENT : ......................................................................................................................
CONSULTANT ............................................................................................................
73

(ISO 9001:2000)
WORKSITE : ...................................................................................................... PROJECT AT A GLANCE
1 2
As on Date Client/Owner
: :
Project.
4 5 6 7 8 9
Location Built up Area Estimated Cost Value of Job completed Date of Commencement Target Date of Completion
: : : : : :
10
Progress
74

(ISO 9001:2000)
WORKSITE : ................................................................................................................ SITE EVENT SI No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
75
Date
Description
Remarks

(ISO 9001:2000)
WORKSITE :................................................................................................................. MATERIAL STATUS REPORT SR. DESCRIPTION NO. 1 Cement 2 3 4 5 6 7 8 Sand Metal I,II,III Bricks Block Rubble Concrete Block Reinforcement Steel a) 8 mm Tor b) 10 mm Tor c) 12 mm Tor d) 16 mm Tor e) 20 mm Tor d) 25 mm Tor d) 32 mm Tor TOTAL M. T. M.T. M. T. M. T. M. T. M. T. M. T. UNIT Bags Cft Cft Nos. Nos. Cft. Nos. TOTAL TOTAL CLOSING RECEIVED CONSUMPTION BALANCE
76

(ISO 9001:2000)
LIST OF DRAWINGS FOR WORKSITE: ............................................................................................................... -------------------------------------------------------------------------------------------------------Sr. No. Description DRAWING DETAILS No. Rev. Date Copies Remarks ARCHITECTURAL DRAWING
STRUCTURAL DRAWING 1 2 3 4 5 6 7 8 9 10
77

(ISO 9001:2000)
WORKSITE : .................................................................................................... MONTHLY PROGRESS REPORT AS ON
sr no. Description Total Qty. Unit Planned (Asper Sch ) This Cumm Month Achieved (Actual) This Month Cumm % Planned % Completed
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Excavation PCC below baseraft Basement W.P. Basement- Raft & Wall Column upto plinth level Slab @ Plinth Level Column upto 1 st floor Slab @ 1st floor Column upto 2nd floor Slab @ 2nd floor Column upto 3rd floor Block Masonry100@200 thk Internal Plaster Flooring/Dado/ Widow cill External Plaster Doors/ Windows External Painting Internal Painting
78

(ISO 9001:2000)
EQUIPMENTS DEPLOYED AT SITE Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Concrete Mixer. Vibrator Concrete Cube testing machine Weigh Batcher POCLAIN Steel Cutting & Bending Machine Gas cutting Machine Dumpy Level Water Pumps Steel cutting & Bending Machine Dumper & Lorry Roller Earth Rammer Polishing Machine Tough Rider Builder Hoist TBT System Tremix System Description Nos.
79

(ISO 9001:2000)
WORKSITE ...................................................................................................... QUALITY ASSURANCE & QUALITY CONTROL A CONTROLLED CONCRETE: Following field tests are performed for concrete ingredients: 1 2 3 4 5 B 1 2 3 4 C Silt content test for sand Bulkage test for sand Workability test (Slump Cone Test) Cubes are taken for compressive test of concrete for 7 days & 28 days Mechanical Vibrators are used for compaction SHUTTERING: Shuttering surfaces are well Greased/Oiled for getting good release of forms as well as good finish Holes for Dowels are properly plugged Nuts & Bolts, Adhesive tapes are being used to fill the gaps Adequate supporting system is worked out to avoid bulking LAND DEVELOPMENT:
Core tests are being performed regularly to desired density i. e. 95% of Proctor Density (Maximum Dry Density) SAFETY 1 2 3 4 Helmets are being used Gumboots, Hand Gloves are being used Safety Belts are used for the works at higher levels First Aid Box provision is kept.
80

(ISO 9001:2000)
List of Drawings required
A)
ARCHITECTURAL
B)
STRUCTURAL
C)
MISC DRAWINGS
81

(ISO 9001:2000)
WORK SITE ....................................................................... DATE:..........................
DAILY SITE REPORT

A] Material Status :
Sr No. 1 2 3 4 5 Description Reinforcement Steel Cement Sand Metal Bricks Unit M.T. Bags Cft. Cft. Nos. Total Received Last Day Consump. Today Consump. Total Consump. Closing Balance
B] Man Power Status : Sr. No. Type 1 Male Coolie 2 Female Coolie 3 Carpenter 4 Fitter 5 Masson 6 Fabricator 7 Helper C] Work Status report as on date : Sr.No. Description Total Qty. 1 2 3 4 5 D] Critical Item : Sr.No. Description 1 2 3 4
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Present
Planned Qty.
Completed Qty.
Remarks

(ISO 9001:2000)
List of Projects completed

a. Thermax, B & H Division, Chinchwad at Pune. b. Thermax, WWS Division, Bhosari at Pune. c. Fermenta Bio Tech Limited, Takoli at Mandi (HP) d. International Bio-Tech Park Hinjewadi, Pune. e. Indoco Remedies Ltd. Verna GAO. f. Benjochem (R&D) Mumbai
List of on Going Projects

Ajanta Pharma Ltd. Mumbai. U S V Ltd Ratnageri Syngenta India Ltd GAO
83

(ISO 9001:2000)
Work Experience in Pharma Projects :1) Sigma Laboratories Limited, Sinnar at Nashik. 2) Indoco Remedies, Verna at Goa. 3) FDC Limited, Verna at Goa. 4) Micro Lab Limited, Verna at Goa. 5) Lupin Limited Verna at Goa. 6) Geno Pharmaceuticals Limited, Goa. 7) BlueCross Limited Verna at Goa. 8) FDC Phase II Verna at Goa. 9) Indoco Remedies Phase II Verna at Goa. 10) Kare Laboratories Verna at Goa. 11) Glanmark Pharmaceuticals Ltd Verna at Goa. 12) Unichem Laboratories Ltd Porvorin at Goa. 13) Cadila Health Care Baddi at HP. 14) Alkem Laboratories Baddi at HP. 15) Indicam Laboratories Baddi at HP. 16) Unichem Laboratories Ltd Baddi at HP. 17) Torrent Pharmaceuticals Ltd Baddi at HP. 18) Procter & Gamble ( Sarvottam Remedies ) Baddi at HP. 19) Procter & Gamble ( Mapex Remedies ) Baddi at HP. 20) Micro Lab Limited Baddi at HP. 21) Nicholoas Piramal, Baddi at HP. 22) Ayurveda Limited ( Dabar) Baddi at HP. 23) Indoco Remedies Ltd Phase I & II, Baddi at HP. 24) Dabar Limited, Baddi at HP. 25) Indswift Limited , Derabassi at Punjab. 26) Ranbaxy Limited , Mohali at Punjab. 27) Shreya Laboratories Ltd , Roorkee at Uttaranchal. 28) IATRO Pharma & Bio Tech Ltd , Roorkee at Uttaranchal. 29) Centaur Pharma , Hinjewadi, Pune. 30) Serum Institute of India Limited, at Pune
84

Unnatti Methodology and Quality Procedure

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UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

COMPUTER & COMMUNICATION FACILITY :

UNNATTI CONSTRUCTIONS PVT. LTD.

MONTHLY REPORT SHOWING UPDATE FORCASTS, VARIATION, SAFETY, ETC.

Annexure-III. Work Progress during and at the end of the month.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

WELFARE ARRANGEMENT: Weekly day of rest:

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

GENERAL: Access for inspection:

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

SHUTTERING MATERIAL REQUIRED:

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTION PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

QUALITY CONTROL/ QUALITY ASSURANCE

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

b] Date of Receipt d] Date of Testing :

Cumulative weight retained Gms'

% Cumulative weight retained Gms'

Permissible 95-100 25-55 0-10

UNNATTI CONSTRUCTIONS PVT. LTD.

CUBE IDENTIFICATION NOS. TEST REPORTS REF.

UNNATTI CONSTRUCTIONS PVT. LTD.

CHECKLIST FOR CONCRETE

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

Top pulley with extra tower frame for top

CONSTRUCTION JOINTS : a] Plan showing locations b] End Stopper Formwork.

CONCRETE STRIPS : a] Layout Plan concrete of strips to prevent cold joints.

UNNATTI CONSTRUCTIONS PVT. LTD.

FORMWORK & FALSSEWORK : a] b] c]

UNNATTI CONSTRUCTIONS PVT. LTD.

Signature ________________________ _________________________

UNNATTI CONSTRUCTIONS PVT. LTD.

Client / Consultant Engineer : _______________

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

Name UNNATTI ENGG. ______________________ Client / Consultant Engineer : ______________

Signature ________________________ ________________________

UNNATTI CONSTRUCTIONS PVT. LTD.

Name UNNATTI ENGG. _______________________ Client / Consultant Engineer : ______________

Signature ________________________ ________________________

UNNATTI CONSTRUCTIONS PVT. LTD.

UNNATTI CONSTRUCTIONS PVT. LTD.

Signature ________________________ ________________________

Signature _

Name UNNATTI ENGG. ________ Client / Consultant Engineer :

Signature

Name UNNATTI ENGG. _________ Client / Consultant Engineer :

Signature

Signature

UNNATTI ENGG. _________ Client / Consultant Engineer :