GUMUSUT KAKAPSEMI FPS

MALAYSIAMARINEANDHEAVYENGINEERINGSDN.BHD JSACHECKSHEETS

TASK:OFFLOADINGOFBUOYANCYTANK WEIGHT:3660MT DIMENSION:105x40x3.5mtrs FROMTRANSPORTATIONBARGE(POSH GIANT)TOFABAREANO.2VIADOCKNO. 2 JSANO:(GKCAJSA475) JSADetailDescription

Step No. A 1 Job Sequence Potential Hazard / Accident

LOCATION:DOCKN0.2ANDFABRICATIONAREA3

DATE:18OCTOBER2011

JOBNO:2006350B

REVNO:0

Impact of Hazards

Risk Level

Control Measures

Action by

PULLINGANDPOSITIONINGOFTRANSPORTATIONBARGEINSIDEDOCK2 Maritimememberboardthebarge TripandFall Fallintheseaanddrowning Fingerscutandcaughtinbetweenwires. Hitbysnappingwires TripandFall People Low Useproperembarkationanddisembarkationgangway Maritime

Lettinggoallmooringropes

People

Low

Wearpropergloves Payattentiontowork,noskylarking. Keepawayfromtensionedwires. Remove all obstructions in way Removeallobstructionsinway. Usegoodconditionmessengerrope Keepawayfromtensionedropes. Payattentiontotheworks,dontdaydreaming. Havegoodcommunicationamongteam Tugatsterntoassistcontrol/stopforwardmovement Portandstbdtugstoguidevesselatentrancetoenterdock Portandstbdshorecapstanlinestobesentandmakefasttovesseltoassistin pullingtodockentrance Employmaximumtugrequiremetforsafeandmanageablemovement Usecorrectsizeandgoodconditionropes Carefulnottooverstraintheropewhenpulling Erectbarricadetopreventtrespassers Checkdraftofthevesselanddraftyofthedock.Ensureenoughdepthatdock entranceminimumof500mmduringrisingtide Ensurebothcarrierlinesaretautandrigequiallycentered

Maritime

Usemessengerropetoheaveinmooring ropes

Hitbythrownmessengerweight Hitbysnappingwires TripandFall

People

Low

Maritime

Vesselcomingtowardsdockgate2entrance

Vesselhitdockentrance

Assets

Medium

Maritime/ Pilot

Pullingvesselintodockentranceusing mooringlinefromcapstan

Mooringropessnaps. Mooringropeshittrespassers.

Asset/People Medium

Maritime

Vesselenterthedock

Vesselbottomhitthedocksillatentrance Vesselhitsidesofdock.

Asset/People Medium

Maritime

Vesselinthedock

Windblowsandpushvesseltooneside

Asset

Low

Wheninpositionputsettingwirelinesonthevessel.Tightenthewiresandcentrally Maritime positionthevessel Putmenonstandbyifthevesselistobeleftforaperiod Advanceweatherforecast

GUMUSUT KAKAPSEMI FPS

MALAYSIAMARINEANDHEAVYENGINEERINGSDN.BHD JSACHECKSHEETS

TASK:OFFLOADINGOFBUOYANCYTANK WEIGHT:3660MT DIMENSION:105x40x3.5mtrs FROMTRANSPORTATIONBARGE(POSH GIANT)TOFABAREANO.2VIADOCKNO. 2 JSANO:(GKCAJSA475)

B 1 OFFLOADINGTHEBUOYANCYTANKFROMTHEBARGE Installationoffenders Objectsfalltothedock Fingerscaughtinbetween TripandFall

LOCATION:DOCKN0.2ANDFABRICATIONAREA3

DATE:18OCTOBER2011

JOBNO:2006350B

REVNO:0

People

Low

Makesurethattanksaregasfreed. Verifypadeyecapacities,includingliftinggears Installationassistedbychainblock. Makesurethattheworkersareinproperpositionwhenloweringthefenders

PMT/Safety

Objectsfalltothedock Installation of Ro-Ro Ramps with safety pins Fingerscaughtinbetween TripandFall

People

Low

Makesurethattanksaregasfreed. Verifypadeyecapacities,includingliftinggears Installationassistedbychainblock. Makesurethattheworkersareinproperpositionwhenloweringramps

PMT/Sub contractor

Cutting and grinding of seafastenings

Slugscaughtintheeye Burn,fireandorexplosion. Abrassionorcutduetorotatingdisc. Fallingmaterialsordebrisaftercutting

Asset/People Medium

Makesurethatthetanksaregasfreed WearcompleteandappropriatePPEwhilegouging,cuttingandgrinding Payattentiontotheworksbeingcarriedout.Bodyshouldbepositionedawayfrom sparks,moltenmetalandfallingmaterials Usedonlyapprovedcutting,gougingandgrindingtools

PMT/Sub contractor

InsertionoftheSPMTundrneaththebuoyancy TrippingoftheSPMTduetounevenpathways tank betweentheramp/transportationbargeandthe dockbulkhead. TrippingoftheSPMTortirepunctureddueto obstaclesalongthepathway. Hydraulicburstduringtheoperation. StoolsontopoftheSPMTmayfall

Asset/People

Low

MWS/PMT/ Ajointfinalinspectionbyallpartiesinvolvedtobecarriedoutaroundthe Boggie transportatationbarge,underneaththebuoyancytank,SPMTpathwaysandallaround Operator thestorageareaattheFab3 Onlyauthorizedpersonnelareallowedtoentertheperimeterareaofoperation. Temporaryweldedattachemnt,andotherseafasteningorconstructionaidsand equipmentmustbeclearedandremoved. MarksshallbeprovidedtoensurethattheSPMTwillonlymoveontherighttrack anddestineonthecorrectlocation RoROrampsshallbesecuredwithsafetypins Crossoverfromdockbulkheadtothetransportationbargeshallonlytakeplace whenthetwoarelevelled Aballastplanshallbeinplaced.Thebargeshallbesettopreballastconditionasper approvedprocedure. Surveyteamsshallbedesignatedtomonitorthelevelnessofthebarge.Control pointsshallbeinstalledonthebargeasareferrenceforlevelnesschecking. Bargeshallbefirmedandholdsbythemooringlines.Fendersshouldbetouchingthe bulkheadtoensureunnecessarymovements. EnsurethattheperiodicmaintenanceontheSPMTaredone.Maintenancecertificate shallbeinplaced.Trailersaretested,i.e.;steeringhydraulicsuspension,driveand pneumaticbraking. TosecurestoolsupportsontopoftheSPMT Twowayradiosforcommunicationsusinguninterruptedchannelshallbeprovidedto allthepersonnelinvolvingtheoperation

GUMUSUT KAKAPSEMI FPS

MALAYSIAMARINEANDHEAVYENGINEERINGSDN.BHD JSACHECKSHEETS

TASK:OFFLOADINGOFBUOYANCYTANK WEIGHT:3660MT DIMENSION:105x40x3.5mtrs FROMTRANSPORTATIONBARGE(POSH GIANT)TOFABAREANO.2VIADOCKNO. 2 JSANO:(GKCAJSA475)

LOCATION:DOCKN0.2ANDFABRICATIONAREA3

DATE:18OCTOBER2011

JOBNO:2006350B

REVNO:0
Makesurethattherewillbeenoughcapacitiesofballastpumpsareonboard. Emergencypumpsandgeneratorshallalsobeprovided ClearancefromMMHEsafetyandMWSshallbeobtainedpriortothestartofthe operation Installationassistedbychainblock. Makesurethattheworkersareinproperpositionwhenloweringthefenders

PickinguptheBuoyancyTank.Loadsitsonto Fingerscaughtinbetween. theSPMT DentationontheHull. Hydraulicburseduringtheoperation

Asset/People

Low

HandsandortoolsshallnotbeinbetweenthestoolsandBTkeelwhilepickingthe load. Surveyonthelevelnessofthestoolsupports Periodicmaintenanceofthetrailers.Hosesandfittingshouldbeintactandno damages Individualhydraulicsuspensionpressureshallbecheckedtoensuresatisfactoryload distribution. GradualapplicationofpressureuntilthebuoyancyTanksitcompletelysitontopof SPMT EnsurethatthebuoyancytanksitontheSPMTlevelled

JWS/Air Marine

SPMTwiththeBuoyancyTankapproachingthe TrippingoftheSPMTduetounevenpathways dockbulkhead betweentheramp/transportationbargeandthe dockbulkhead. Hydraulicburstduringtheoperation. Buoyancytankmaytoppleduetobargelisting.

Asset/People

Low

ApprovalfromMarineWarrantySurveyorandMMHEsafetytoproceedwiththe offloadingofBuoyancyTank. Onlyauthorizedpersonnelareallowedtoentertheperimeterareaofoperation.. MarksshallbeprovidedtoensurethattheSPMTwillonlymoveontherighttrack. RoROrampsshallbesecuredwithsafetypins Crossoverfromdockbulkheadtothetransportationbargeshallonlytakeplace whenthetwoarelevelled Aballastplanshallbeinplaced.Thebargeshallbesettopreballastconditionasper approvedprocedure. Surveyteamsshallbedesignatedtomonitorthelevelnessofthebargewhiletheload ismoving.Controlpointsshallbeinstalledonthebargeasareferrenceforlevelness checking. Bargeshallbefirmedandholdsbythemooringlines.Fendersshouldbetouchingthe bulkheadtoensureunnecessarymovements. EnsurethattheperiodicmaintenanceontheSPMTaredone.Maintenancecertificate shallbeinplaced.Trailersaretested,i.e.;steeringhydraulicsuspension,driveand pneumaticbraking. Twowayradiosforcommunicationsusinguninterruptedchannelshallbeprovidedto allthepersonnelinvolvingtheoperation Makesurethattherewillbeenoughcapacitiesofballastpumpsareonboard. Emergencypumpsandgeneratorshallalsobeprovided Ballastingandloadmovementshallbeproperlycoordinatedandasperapproved offloadingprocedure

MWS/ PMT/JWSAir Marine

GUMUSUT KAKAPSEMI FPS

MALAYSIAMARINEANDHEAVYENGINEERINGSDN.BHD JSACHECKSHEETS

TASK:OFFLOADINGOFBUOYANCYTANK WEIGHT:3660MT DIMENSION:105x40x3.5mtrs FROMTRANSPORTATIONBARGE(POSH GIANT)TOFABAREANO.2VIADOCKNO. 2 JSANO:(GKCAJSA475)

7 SPMTwiththeBuoyancyTanktravellingto storageareaattheFab3.

LOCATION:DOCKN0.2ANDFABRICATIONAREA3

DATE:18OCTOBER2011

JOBNO:2006350B
Tirestucks/sinkontheground.Loadbecome Asset/People Medium unlevelandtopple Pathwaysapproachingthestorageareatoostiff. Hydraulicburstduringoperation

REVNO:0
Makesurethatthegroundareproperlycompacted.Platesshallbeprovidedonthe track. Layingofconcretepennyweightwherecanalislocated. Whereareasaretoostiff,reducethegradientbylayingofplatesoverthecrusher runs. MakesurethattheSPMTaremovingalongthemarkedpath. Surveyteamsshallbedesignatedtomonitorthelevelnessofthebargewhiletheload ismoving.Controlpointsshallbeinstalledonbuoyancytank EnsurethattheperiodicmaintenanceontheSPMTaredone.Maintenancecertificate shallbeinplaced.Trailersaretested,i.e.;steeringhydraulicsuspension,driveand pneumaticbraking. Twowayradiosforcommunicationsusinguninterruptedchannelshallbeprovidedto allthepersonnelinvolvingtheoperation JWS/Air Marine

LoweringtheBuoyancyTankuntothestool supportsuponreachingthefinalposition

Fingerscaughtinbetween. DentationontheHull. Hydraulicburseduringtheoperation

Asset/People Low

HandsandortoolsshallnotbeinbetweenthestoolsandBuoyancyTankkeelwhile JWS/Air Marine loweringtheload. SynchronizedloweringoftheSPMTtoensurethatthekeelwilltouchedthesupports evenly Periodicmaintenanceofthetrailers.Hosesandfittingshouldbeintactandno damages Individualhydraulicsuspensionpressureshallbecheckedtoensuresatisfactoryload distribution.

ReleasingtheBuoyancyTankfromtheSPMT

Hulldentationcausedfromthesuddenreleasing Asset/People ofload. Woodensupportsmaycrash;stoolsupports dentandortopple

Medium

GradualreleasingofpressureuntilthebuoyancyTanksitcompletelyontopofthe PMT/JWSAir stools Marine EnsurethatthebuoyancytanksitontheSPMTlevelled.Finalsurveyonthelevelness ofthebuoyancytankshallbetaken. Onlyengineeredandsoundmaterialsforstoolshallbeused. Timbershallwithstandthecompressioncomingfromtheload.Donotuseoldorsoft woods. Groundshallbefirmedandcompactedwherethestoolsupportsarelocated. Minimumsoilbearingcapacityshallbe40MT/Sq.Mtr Timbershallwithstandthecompressioncomingfromtheload.Donotuseoldorsoft woods.

10

PullingofSPMTunderneaththeBuoyancy Tank

Trailersmayhitthesupportsandtopple

Asset/People Medium

GradualandsynchronizedmovementofSPMT. SPMTshallmoveonlyonthemarkedpathwaysuntiitcomesoutfromunderneath thebuoyancytank

JWSAir Marine

11

CompletionofOperation

GUMUSUT KAKAPSEMI FPS

MALAYSIAMARINEANDHEAVYENGINEERINGSDN.BHD JSACHECKSHEETS

TASK:OFFLOADINGOFBUOYANCYTANK WEIGHT:3660MT DIMENSION:105x40x3.5mtrs FROMTRANSPORTATIONBARGE(POSH GIANT)TOFABAREANO.2VIADOCKNO. 2 JSANO:(GKCAJSA475)

SAFETYEQUIPMENTREQUIREDFORTHEJOB HardHat Googles FaceShields SafetyShoes SafetyGloves FireBlanket SafetGlasses CoverAll Barricade WorkPermit LifeJacket IsolationLockoutTag

LOCATION:DOCKN0.2ANDFABRICATIONAREA3

DATE:18OCTOBER2011

JOBNO:2006350B

REVNO:0

SafetyHarness FireExtinguisher EarPlug BreathingApparatus Combustiblegasmonitoring ExplosionProofLighting

ProposedBy:

ReviewedBy:

ApprovedBy:

WeherebyconfirmedthatthisJSAreviewmeetinghasbeenconductedwiththepersonnelinvolvedwiththetasksandthetools,equipment,layout,arrangementandpreparationarecompleteingoodworkingorderandappropriatesafety warnings/signshavebeenerected. Note:JSAtobereadoutandexplaintotheworkersandotherrelatedpersonnelduringToolBoxTalkpriortocommencementofJob