We consider it our mission to develop an industrial emissionfree recycling-plant, working in continuous operation and processing hydro- carbonic waste

material while producing energy and valuable resources. Therewith we contribute to the environmental protection, reduce the extraction of unlasting resources and offer an attractive investment possibility to operators and investors.

Our planet is reaching its limit and still the destruction of natural life resources is proceeding. Our climate is heating up, the diversity of species and the first-growth forests disappear. Persistent toxic chemicals pollute the biosphere. Piles of garbage keep growing consistently, the oceans are exploited and polluted. At the expense of future generations, we destroy our planet and consign all problems to our progeny.

USED TIRES
Worldwide there are 14 million tons of used tires Storage in disposal areas Shredding to worthless stuffing Incineration under high emission or simple export

PLASTIC WASTE
4,5 million tons p.a. in Germany Storage in disposal areas Incineration: producing co emission Exported or shredded and reused

We solve the problem sustainably!

Transformation of waste to usefull resources Transformation and use of energy produced in the process Pathbreaking for the containment and the removal of further environmental damages

In a closed reactor system on continuous operation Precise control of temperature- und preassure courses The whole proceeding is completely emissionfree Regained ressources are used for most modern industrial purposes

Basically al proceedures are well-known. Their industrial and technical realisation on the other hand holds considerable deficiencies. Without promotion the common proceedures do not leave a profit Proceedures are causing a high CO - emission Plants demand high investments

Invest in our new plant and operation technique !

At first our pyrolysis plant is built and commissioned as a reduced- scale- prototype installation for a later application in an industrial permanent operation. Thereby we assure an undisturbed use of the mass-produced large- scale plants. Recognized research laboratories attend the numerous test runs and document all results. In each particular production and construction step utility models are built for all mechanical and electrical components. After the implementation of the prototype and the evaluation of input, process heat, generation of energy and the quality of the output material, the utility models for the structural components as well as the entire plant are patented.

Pyrolysis-gas

Pyrolysis-oils

Steel

Noble gas

Process- heat Carbon

Propane, butane, ethane, methane and hydrogen Percentage of hydrogen prevails Among other things, the gases are used for the supply of an attached block heating station (40% internal consumption/ 60% feeding in the electric supply network)

Crude petroleum sale or refinery to diesel and/ or petrol

Carbon is essential for the attainable returns The quality depends on the character of the adopted waste Using scrap tire, plastic waste, or wood- and botanical litter, carbon with a chemical purity of 85% to 95% is gained Attainable prices depend on quality: from 200 /t to 500 /t

Water filter Activated carbon filter Thermal insulation Water preparation Fire extinction Additive for building material Clearance of oil damages Carbon fibers for high-tech use

Iodine number in mg/g

Volatile Content in %

Water content in %

Initial weight

Ash content in %

C(fix) in %

Tank tracks PET-bottles Sludge Wheat straw Ungraded domestic waste Railway sleeper Rolled lumber wood Scrap tire

1 2 3 4 5 6 7 8

2,07 0,99 3,88 7,20 6,33 9,49 7,24 2,43

13,07 3,95 76,42 16,06 25,40 2,54 5,24 12,34

2,56 20,57 5,17 21,58 10,87 6,09 4,11 2,27

84,37 75,48 18,41 62,36 63,73 91,37 90,65 55,08

114 56 217 175 67 203 87 51

8,23 z.w.M. 7,71 z.w.M. z.w.M. 8,81 9,25 9,21

pH- value

Sample

After years of research and development in different pyrolysis operations we succeeded in designing a procedure for permanent use which can be adopted highly profitable in the industrial recycling economy. Capable engineers, chemists, plant- and electrical engineering technicians brought in their know- how to already enhance the prototype in the planning phase. Economy institutes and advancement committees support our enterprise regarding the raising of capital for a first largescale plant.

Cfix P-Gas P-l Stahl

Product Carbon (Cfix) Pyrolysis- oil Pyrolysis- gas Steel/spring steel

bulk/day 4.500 Kg 1.800 Kg 450 Kg 2.250 Kg

bulk/month 112.500 Kg 45.000 Kg 11.500 Kg 56.250 Kg

bulk/year 1.350.000 Kg 540.000 Kg 135.000 Kg 675.000 Kg

Annual Quantity
Initial weight/ year / t 2.700 Energy content P.-gas KWh/ T Energy content P.-gas/year KWh Allotment electricity generation KWh Feeding KWh 24.658

Carbon/ year / t

1.350

1.350.000

Pyrolysis- oil/ year/ t

540

810.000

Pyrolysis- gas/ year / t

135

540.000

Steel/year/ t

675

Other returns in EUR

28.500

Assumptions
Number of shifts/ day Days of operation/ year Initial weight t/ day Yield percentage carbon Yield percentage pyrolysis gas Yield percentage pyrolysis oil Yield percentage steel Energy content pyrolysis gas kJ/kg * Energy content pyrolysis oil kJ/ kg * Conversion factor kWh/ kJ 1 kWh=3600 kJ 3600 3 300 9 50% 5% 25% 20% 36.000 Number of employees Average gross wage / Mon. Returns waste reception / t Returns carbon / t Returns pyrolysis oil / t Returns steel / t Returns feeding / kWh Energy overage pyrolysis gas Degree of efficiency- block heating station (CHP) Degree of efficiency- fuel cell 8 2.700 18 250 250 300 0,087 66,00% 34,00% 70,00%

1. Business year 1 base plant (9T) Returns waste reception Returns carbon Returns pyrolysis oil Returns steel Returns feeding
Amount of returns

2. Business year Plant (18T) 97.200 810.000 270.000 405.000 93.960 1.676.160 518.400 1.157.760

3. Business year Plant (36T) 194.400 1.620.000 540.000 810.000 187.920 3.352.320 1.036.800 2.315.520

48.600 405.000 135.000 202.500 46.980 838.080 259.200 578.880

./.Labor costs
Gross profit

Invesment costs Base plant * (1 reactor, 4 drum tanks) incl. development, installation, initial operation, operating- company property & Hall, operator license Support 3 month

1.600.000

90.000

Band- conveyor and sorting technique - variable due to location -

200.000

Shipping costs(Base plant & additional equipment) variable due to location

50.000

CHP (1.0 MW ) combined heat and power unit, initial operation (startup) Investment costs
* Delivery period amounts after order, based on the terms and conditions of business for plant engineering and construction, 12 month !

750.000 2.690.000

By implementing a first base plant, multiple chances arise for you which go far beyond the prepared outlook: There are high appropriations for projects with a positive eco- audit. The verification of the enormous profitability of our Pyrolysis plant will disclose the access to investment capital as well as government interests. This outlook did not account the possible savings on labor costs. In reality the doubling of base plants will not require double manpower.

PyCARBO Recycling Technique GmbH Adalbert-Stifter-Strae 23 D - 34246 Vellmar Phone: Fax: E-Mail: Web: 0049 (0) 561 5798398-9 0049 (0) 561 5798398-8 info@pycarbo.com www.pycarbo.com

Project management: Michael Tappe, Markus Blumenstein