PLM

Wymagania efektywnego
wprowadzenia

© Zakł
Zakład Informatyzacji Systemó
Systemów Produkcyjnych prof. dr hab. inż
inż. Zenobia Weiss
http://www.mt.put.poznan.pl
http://www.mt.put.poznan.pl//zisp/
zisp/ zenobia.weiss@put.poznan.pl
 Requirements for
a Successful PLM Strategy
•Support of the Product Record
•Support of the Full Product
Lifecycle
•The Three P‘s
•The Three C‘s
 Support of the Product
Record
•The Product Record is the central Engineering Backbone
•The PLM System is the central tool for administering the Product Record

S/N
TCI

S/N S/N
TCIS/NS/N S/N
TCITCI TCITCI
Maximum
5000 Actual
hrs
4512 hrs
5000
Etc... hrs
4805
Etc.. hrs
FX A

1 -05
Pow Option 2405-
Op
..5190-
t. 01
y 2Nr ?

The Product Record contains

more and more product related
information along the Product Lifecycle

Design & Prototype Launch Service &

Concept Production Phase Out
Develop & Pilot & Ramp Support
 Support of the Full Product
Lifecycle
Supply Chain

• Supports product teams from initial idea through

detail design, planning, production, and service
• Configuration Management is an important
function to control the Product Lifecycle
 Front Loading: Impacting
Product Cost Early in the
Front loading
Product
:
Lifecycle
Using methods and
95%
100 IT-Solutions in the very
85%
early phases of engineering Life
LifeCycle
CycleCost
Cost
80 70% Determinations
Determinations

60
IT Penetration
Innovation
40
Window
Cost
CostReduction
Reduction
20 Opportunities
Opportunities

Conceptual Design Detailed Design Production Operations

(creative, early phase) (engineering phase) And Support

Source: DARPA Rapid Design Exploration and Optimization Project

 Innovation Process:Target
Engineering
M1 M2 M3 M4
• Requirement • Risc • Bill of Material
Mgmt Mgmt Lev Part Name Qt
` Project Mgmt el y
1 6004- FXB Module
FXB
00
Rel. A

Central
..2 6006- Central 1x
Ctrl Solar Prt 2100-05
Power Option
1 Energy
2405-..
00 Control
Supply
Op 5190-01
Steer
by-wire
t.
2 Fuel
cell 1902-8
….3 5190- Solar Panel 2x
?
` Cost Mgmt. 01
Body
Nucl.
power
…… 5204- Mounting 6x
4 04 hinges
Conceptual Structure …… 3498- Wiring kit 4x
4 01
….3 6031- Steer-by-wire 1x
` Program Mgmt. •Search for 00 module
..2 6039- Body 1x
existing 00• CAD Models
….3 6108- Housing 1x
Items 00
….3 6211- Lid 2x
00
• Product Components
The Three P´s

Project
Product
Process
 The 3P’s
Program

Project
Project
Contract

Requirement WBS
1.1 Weight < 100 lbs
...
2.1 Weld per MIL-STD

ECR/ECO

Item

Workflow

Documents
BOM
MCAD

ECAD

Software
Desktop
 Intelligent, Federated Project Structure
Program Execution (PE)
Cross functional program WBS 3.0
Desc
WBS 2.0Dash

planning and execution Start Trunk

Desc
WBS
End
03-03
1.0
14-03
Start Car
03-03
Desc
providing executive level End 11-03
Start 03-03
End 10-03

visibility to key
WBS 1.1 WBS 1.3
performance Desc
Start
indicators
Frame Desc Body
04-03 Start 06-03
End 10-03 End 09-03
OEM WBS WBS WBS Supplier
1.1.1 1.1.2 1.3.1
Desc Weld Desc Die
Desc Weld
Start 04-03 Start 06-03 Start 06-03
End End End 09-03
07-03 10-03

Cost
Subcontractor
Cost
€200€200 Product Cost Management Customer

WBS 1.2
(PCM)
Desc Trans
Start 03-03 Managing and providing visibility
End 09-03

WBS WBS WBS

of cost throughout the extended
1.2.1
Desc GearBox
1.2.2
Desc Piston
1.2.3
Desc Carb. supply chain.
Start 03-03 Start 07-03 Start 06-03
End 07-03 End 09-03 End 08-03
 Intelligent, Federated Product
Model

OEM Supplier

Customer
Supplier
 Intelligent, Federated Process
Model

OEM Supplier

Customer
Supplier
The Three C´s

Collaboration
Communication
Co-Existence
Collaboration, Communication,
Co-Existence
• Collaboration
– Organizations and Systems enable employees in different
location and in different organizational units to work
together along the Product Lifecycle
• Communication
– Organizations and Systems enable employees in different
location and in different organizational units to exchange
product, project or process related information via
national, international or industrial standards
• Co-Existence
– Legacy Systems integrated based on data, functions or
methods. Tools and Methods to enable Co-Existence are:
» API´s and Messaging
» EAI (Enterprise Application Integration)
» Federation (Data are stored in the legacy
systems but can be handled as one unit)
Co-Existence Example Engineering Desktop
ªmanaging the Product Record across all legacy Systems

PLM

Art.#: 4711
Revison: c
BOM: 4711
Dok#: 0815

Supplier: ABC

Stock #: 345

Routing: 8976

Customer: XYZ
 PLM: One of the
Strategic Backbones of the Enterprise

Engineering Backbone (PLM)

Production Backbone (ERP / MRP)

Finance, Resource and Asset Backbone (ERM)

Customer Backbone Supplier Backbone

(CRM) (SCM)
 The Evolution of
Engineering
Product
Development

Serial Engineering Production

Planning/Purchasing
(1985 – 1995)

Production
Time to Production

Product
Development

Concurrent Engineering Production

(1995 – 2005) Planning/Purchasing

Production
Time to Production

PD2
PD1 PD5

PD3 PD4

Cross Enterprise PP2

PP5
PP1
Engineering
PP3 PP4
(>2005)
Production
Time toProduction
 Cross Enterprise Engineering
Core
Competencies:
Sales/Marketing
Product Record Service/Maintenance

Core
Competencies:
Product Design
Process Engineering
Core
OEM/Customer
Product Record Competencies:
Service/Maintenance

Product Record

Supplier 1
Supplier 2
Supplier 3 Core
Competencies:
Partner 1
Product Design
Partner 2