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toolmaking l precision machining l metrology l tooling technologies l rpd

ISSUE 2 2011

inside...
Make Measurement Matter Roadshow Big turn out for Aero Engineering Interplas/TCT/MMLive Bringing the Dragon back to earth...

issue 2 2011

CONTENTS
Centre for Engineering and Manufacturing Excellence

Toolmaking Census News New Members AUTOMOTIVE FOCUS Now is the time for growth MMM 2011 Make Measurement Matter Roadshow All set for success Exhibitors Company reports AEROSPACE / COMPOSITES GTMA turns out in force Case studies including Bringing the Dragon back to earth News Press Releases Interplas / TCT / MMLive Events

3 4-5 6-7

UK TOOLMAKING INDUSTRY SURVEY - 2011

September 2011

8-11

With the upturn of manufacturing work in the UK and the present Governments acknowledgment of the importance of manufacturing, the GTMA has been approached by leading manufacturers in key sectors to establish the size of the UK Toolmaking industry. This important census will provide a valuable overview of the strength of the UK market to meet future demands so the industrys response is vital to show the skills and size of our industry to meet these expected demands from UK manufacturers.

12-19 14-15 15 16-19 20-34 22-23 24-34 35-36 37 38-41 42

As the leading Trade Association for Toolmaking we have agreed to carry out this census as it will benchmark the results to the DTI census we carried out in 2001 (a copy of this is available to all respondents on request) and provide a valuable estimation of the current size of our market. We hope with your assistance we can reach the critical mass achieved in our census of 10 years ago when we had responses from 2000 companies from a database of 2600. At that time 1400 indicated they were engaged in toolmaking activities. May we assure you that this is purely a statistical analysis which will be prepared in the aggregate, but this will provide a beneficial insight into the UK Toolmaking industry. All respondents will receive a copy of the 2011 Report. We wish to encourage companies to complete this census on line at https://www.surveymonkey.com/s/DS28NP7 and with only 6 questions this census will take only a short time to complete but will provide valuable information to support the strength of the Toolmaking industry in the UK. We wish to thank you for your involvement in the Census.

Julia Moore Chief Executive

Cover photo from Verisurf, which is supplying software for the SpaceX Falcon 9 project (see pages 32-33)

These GTMA members are official sponsors of this important survey: BK Tooling, Bropel, BWP the Erodex Group, Carrs Welding Technologies, Che coordinate metrology, Craftsman Tools, Dayton Progress, Delcam, Heidenhain, Mouldtech Solutions, Premier Mould Services, Taylor Special Steels, Thomas Keating Toolmaking, Seco Tools. We wish to acknowledge the assistance of CEME the Centre of Engineering and Manufacturing Excellence and Blackburns Metals Limited for their support in the Toolmaking Census.
This publication has been produced for the GTMA by Channel Publications Ltd,1 Cumberland Row, Bath BA1 2AS Tel: 07800 962 473 Email: john29345@yahoo.co.uk Web: www.channelpublications.co.uk and was printed by Buxton Press.

Contact GTMA In order to receive a copy of this GTMA News please phone, fax or email your request to GTMA. We do not accept responsibility for omissions or errors. Please note the views expressed in articles by contributors and advertisements included in this edition do not necessarily represent those of the GTMA.

Published by: Gauge & Toolmakers Association The National Metalforming Centre, 47 Birmingham Road, West Bromwich, B70 6PY Tel: 0121 601 6350 Fax: 0121 601 6378 Email: admin@gtma.co.uk Web: www.gtma.co.uk

in the news... in the news... in the news... in the news...

Short of work? This could be the multi-billion answer

Energy Briefing to highlight new business opportunities
GTMA has begun work on the next in the highly successful EXECUTIVE BRIEFING series of publications. The ENERGY EXECUTIVE BRIEFING will be out in the new year and is designed to help member companies win business in a sector with multibillion pound opportunities. Energy has some distinct subsectors including coal and oil & gas, but it is in nuclear and renewables where the major growth will be in the next decade. Distribution will focus on buyers in these sectors and GTMA has been forging close links with the main trade bodies in these areas to promote GTMA companies and their expertise. Many members now involved in aerospace, automotive and safety critical sectors such as medical stand to gain most. Measurement and metrology services and products are also critical. The ENERGY BRIEFING, for the first time ever, is being jointlybranded with another trade association the Nuclear Industry Assocation (NIA) which represents over 250 companies in the nuclear build and decommission sectors. Nuclear is set for a decade or more of huge expansion and there are supply chain development activities to help fill gaps in the chain. All members of the NIA will receive copies, and NIA is also making it widely available through its contacts in the industry. It will also sign off editorial on the sector, including the key supplier needs. Also helping is the Crown Estate which is involved in an ambitious programme of wind power development to 2020 and beyond into a potential market of over 100 billion! The Briefing will cover Crown Estate
The working cover for the Energy Executive Briefing, with the Manufacturing Sectors Briefing which came out this year.

supply chain actions to help new companies enter this and other alternative sectors. Reneables UK, which represents over 500 companies involved in a range of renewables manufacturing activies, is also involved. The fact that both nuclear and renewables are set for multi-billion pound expansion - and that both are facing a shortfall of competent suppliers - makes this a Briefing which could help

members who need new markets, says GTMA CEO Julia Moore. The Energy Briefing is the fourth in the series, the others having covered Aerospace, Medical and the ARM sectors (Automotive, Rail and Marine). Members wanting to be promoted in the new Briefing should contact Colin Swindells on email: colin.swindells@tiscalli.co.uk or call: 01243 828358.

Che metrology backs automotive

As part of its drive to serve the automotive sector GTMA member Che coordinate metrology has attained the new International Standard ISO 10360-2 (Reverification of Coordinate Measuring Machines). This is a standard required for companies throughout the automotive world where the manufacturers stance on ISO/TS 16949 is required. Che is an accredited laboratory able to perform this work with or without servicing/machine set up prior to the calibration. The company also serves wider industry sectors and concentrates on reducing downtime and delays for its customers. It has made significant investments in people and equipment

coordinate metrology
and to achieve this is a firm believer of preventative maintenance regimes to minimise unexpected costs. More information on 01527 558 255 or email sales@che-metrology.co.uk www.che-metrology.co.uk

Che

in the news... in the news... in the news... in the news...

www.gtma.co.uk - Phase 1 is launched for new website

After lengthy analysis regarding website development, Search Engine Optimisation and Social Media values, GTMA reviewed its position regarding the long awaited new GTMA website and moved firmly into the future by developing a fully interactive, social media friendly website. On taking the decision to create a new website, it was recognised that there were two key areas of business where GTMA needed to focus: To bring Manufacturing companies to the site thus enabling business opportunities To ensure that GTMA members had the opportunity to be seen and selected by potential buyers and marketed to raise company profiles, particularly within key sectors. Such an opportunity needed to be available on several different websites, such as Social Media but accessible to all from; Desktops, Laptops, Mobile phones, iPads etc. The Content Management System (CMS) is provided by an international software company that allows fast inputting of information that are created as Posts. These are located by search engines and provided with a Page Ranking. The opportunity the website affords the member company is

Golden congratulations to FSG Tool

Our Congratulations to GTMA member FSG Tool & Die Ltd which celebrates its 50th anniversary this year. The occasion is being marked by a visit by the Duke of York in October. The company was founded as a single person operation in 1961 by John Tree MBE who is now 86 years old and Chairman of the Board.

to provide a service that is not only fast and efficient but will create opportunities for selected updated information to be seen within hours. This will include links to their own Supplier Directory page on the GTMA website with company information, contact details and links to their own websites. Furthermore, member updates will appear on the website within a 24 hour period. At the time of writing, Phase 2 of the website development is about to commence. This will see the completion of the Supplier Directory Profile, which will include a range of facilities from Videos, Literature and Press Releases to a Photo Gallery and brand name recognition. These facilities will provide the buyer searching on the supplier directory access to latest information regarding products and services, quickly, effectively and within One click. These pages are being built with information from both the membership and buyers.

Websites are often the first step that a buyer will take when considering a new company prior to making contact. We are often told that they are looking for strong proactive marketing that indicates an efficient company ethos. The website has been designed with both the member and the buyer in mind. To strengthen search engine optimisation opportunities for the supplier directory, GTMA has focused on key sectors within manufacturing, sectors where our members are actively involved, with a view to attracting more OEM and Tier 1 companies to the website so they may be aware of how we are collectively providing information on UK engineering competencies. Working with a proactive and innovative team of website developers, we would be pleased to share our growing knowledge on this vital marketing tool. Do please make contact if you would like to know more about developing your presence on our website.

Over the 50 years the company has grown to a size that required new facilities in 2007, a specially adapted 55,000 sq ft facility in Llantrisant, Mid Glamorgan. The company now has a turnover of 7 million euro and an export portfolio that is 40% of its turnover which products delivered worldwide to over 260 customers. In 2010 the Welsh Government and SEMTA gave the company a special award as the best company for training apprentices in Wales. www.fsgtoolanddie.co.uk

new members spotlight... new members spotlight...

Central Scanning
Service solution: Central Scanning was established in 2006 as Steinbichler Optotechnik's UK agent, and has received a high level of interest in the products and services it offers. A full service solution includes: System Sales Bureau Work On Site and In House inspection - CAD to Part/Part to Part Full Reverse Engineering Training and Support on all systems and technologies. Based in Bromsgrove, Worcestershire, it is now also UK Agents for Artec 3D Scanners, Aicon MoveInspect and DPA Photogrammetry products. Among its product range is Steinbichler's Comet L3D, which uses affordable and accurate Blue LED Technology. It has expanded its bureau equipment and services which include laser scanning, white light scanning, CMM and CAD capability. It offers equipment demonstrations at its own premises or yours. www.central-scanning.co.uk

RINGSPANN (UK) Ltd

Europe leaders: Innovative achievements have made RINGSPANN one of the world's leading manufacturers of Workholding Equipment and Technology to international markets including aerospace, defence & motorsport. They are also European market leaders in Freewheels and Disc Brakes.

Clear Currency

teams cover each product range which in addition to Workholding include Power Transmission Freewheels, Disc Brakes, Locking Elements, Torque Limiters & ranges of RCS Push-Pull Cables & Control systems. The workholding precision clamping technology employed is unique and widely used for clamping and centring of cylindrical inner and outer diameters. RINGSPANN specialise in applications where others cannot offer, such as the clamping of short length registers or thinwalled and distortion prone workpieces. www.ringspann.co.uk

Proactive service: Clear Currency is a boutique foreign exchange company working with Investment Banks, Hedge Funds, Corporates and Private Clients. It is the brain child of two exbankers who wanted to offer to SMEs the same level of service and proactivity banks offer to their large corporate and institutional clients. The partners experience in managing banks large corporate and institutional clients has offered a valuable insight into the time dedicated to providing them with a level of proactivity and service that all corporates should have access to.

It is their aim to provide this level of service and to develop a long and trusting relationship with its clients It also helps with Foreign Exchange Risk Management. www.clearcurrency.co.uk

They have over 40 year experience of research, development, design and manufacture of workholding solutions, with strong customer service focus resulting in optimum technical and economical solutions. Its UK HQ in Bedford stocks the vast majority of standard items for next day delivery and dedicated UK engineering

New Members
Bauromat UK Blackburns Metals Catax Solutions Formation Prototypes Indysoft Europe Limitee Metrology Direct Metrology Direct Calibration Tender Assist Total Metal Products Werth Metrology

new members spotlight... new members spotlight...

Third Dimension
New markets: Third Dimension manufactures the GapGun range of products, which are precision shop floor optical metrology tools for the aerospace and automotive industries. Its products are used by companies in more than 25 countries worldwide. In June Third Dimension moved to new premises in Filton, South Gloucestershire which are 50 per cent larger than their previous HQ a move made necessary, says founder and Chief Technical Officer, Tim Monks, to keep pace with increased demand and to pave the way for growth with investment in staff and the launch of new products It also opens the way to new markets, specifically in consumer electronics and in renewable energy including in the growing wind power manufacturing sector. The GapGun product range covers everything you need to start measuring from complete systems to spares and accessories; including a range of sensor heads for different applications and data collectors. www.third.com

IMSM
Competitive edge: IMSM has provided international industry with ISO standards since 1994. Its expertise in supporting the SME market, the backbone of UK industry, is helped greatly by its simple guarantee and transparent offer of a fixed fee structure; the price you see is the price you pay. Nothing added, nothing hidden. As ISO specialists it works very closely with clients to deliver the competitive edge across various business sectors - aerospace to automotive, medical devices to manufacturing, construction and service industries. Working in unison, strengthening the Great British supply chain and raising the bar of UK excellence. IMSM deliver industry specific standards such as: ISO/TS 16949: Automotive

Genesis Automation
Cloud service: Genesis is a Supply Chain/Inventory Management System that complements existing ERP systems. 1. Cloud based Genesis, links suppliers and customers directly via the cloud. Suppliers can have the ability to know exactly what the customer inventory levels are anywhere worldwide and can replenish and invoice automatically. 2. Users scan items or use integrated RFID module to remove items that have RFID tags attached. 3. Genesis sends alerts in real time to suppliers and customers when items reach pre-set levels and when items are about to reach their expiry dates. 4. Items removed will automatically be allocated to various cost centres etc. and can be viewed by the online Genesis Web Portal. Genesis uses a very powerful, sophisticated yet simple to use Dashboard reporting system that can be used by both the customer and their suppliers. For more information call 01527 578 972 or visit the website. www.genesisvmi.com

ISO 13485: Medical Devices AS 9100: Aerospace ISO 14001: Environmental Management ISO 9001: Quality Management Many ISO standards are designed to be interlinked, and multiple standard sign up delivers clients an increased return on investment and value added savings. It also simultaneously demonstrates tangible and international recognition to your clients, prospects and supply chain of your commitment to quality. www.imsm.com

Automotive Automotive Automotive Automotive

Now is the time for automotive growth

'Unique opportunity' at Jaguar Land Rover
The message to GTMA members from Jaguar Land Rover Purchasing Director Ian Harnett is that the chance is there now for UK automotive component suppliers to significantly grow their business domestically. Speaking at the first Bringing it Back to Britain event, organised by GTMA, he highlighted what he called a unique opportunity and outlined the part his own company is making in the revival of automotive manufacturing in the UK. The BtoB event at member company Yamazaki Mazak's new European Technical Centre, on the same Worcester site as its production facilities, came at a time when the trend has been to see large OEMs reconsider their policies to outsource. Companies have reported work returning to the UK which previously would have been placed elsewhere. Among these is Jaguar Land Rover. Ian Harnett told delegates repatriation of work to Britain included: Brake caliper production moving from Germany to the UK Closures and longitudinals brought back to a key supplier in the West Midlands Jaguar XK doors resourced from Sweden.

Jaguar announced in May the launch of the remarkable C-X75 concept car as an exclusive hybrid supercar, making it the British marque's most advanced model to date. It is innovation like this which is helping to drive supply chain opportunities, as highlighted by Purchasing Director Ian Harnett to GTMA members.

More than ever before, he said, JLR offers UK manufacturing industry a unique opportunity to rebuild. JLR's growth plans, increased logistics costs and the devaluation of sterling present a chance for UK component suppliers to significantly grow their business. He added: UK toolmakers have the opportunity to also benefit from this growth. JLR makes a significant contribution to UK plc. The company has pledged to invest 1 billion

a year over the next five years in the UK where it has three vehicle assembly plants, two UK production development facilities and where 2010/11 revenues were 9.7 billion, up 30% in five years. Another crucial area he highlighted was JLR's position as a

leader in innovation it has notched up a series of World Firsts: first full electric drive premium F-segment technology demonstrator, first stop start mid-size SUV, first aluminium monocoque, first adaptive cruise control, first automatic terrain response system, first user selectable terrain response

Automotive
-0+

JLR SOME FACTS

E X A C T L Y

One integrated global premium automotive business two iconic brands Acquired by Tata Motors Ltd in June 2008 for 1.15bn. Global sales reach, worldwide network of over 2000 dealers Nine vehicle lines - expanding over the next 2 years All products designed and engineered in the UK A significant part of UK's automotive R&D

system, first dual view screen, first capacitive sense interior switches, first closed loop aluminium recycling.... Underlining this innovation in the UK has been the announcement of the Jaguar hybrid supercar where Jaguar will partner Williams F1 to build 250 examples of the 700,000 supercar. But it is JLR's cycle plan of significant growth in the UK which underscores the opportunities in vehicle manufacture and component supply with a 50% rise planned for between 20092016. Its 18,000 employee operation in the UK supports 130,000 jobs in total throughout the supply chain and the wider economy. UK Gross Added Value is 2 billion and export revenues

are 7.9 billion. JLR accounts for 15% (800 million) of total UK exports to China. Its UK materials spend is 4 billion (per annum). Recently JLR announced that 400 million (per annum) of supply contracts were awarded for the Rover Epoque to over 40 companies in the UK. This level of investment for example there has been significant spend on mechanical stamping lines to accommodate the volume uplift is driving supply chain needs and has required localisation of suppliers, he said. For more information and to join the GTMA automotive network please contact GTMA CEO Julia Moore on 0121 601 6367 or email: julia@gtma.co.uk www.gtma.co.uk

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TOOLMAKERS PRECISION ENGINEERS

BS EN ISO 9001:2008 accredited Precision Toolmakers with an established, long retained and highly experienced workforce we are proud to be able to offer high priority turnaround times together with a professional and highly competitive precision toolmakers service. If you have any queries or would like to know and appreciate why our services are employed on a continuous basis within the Aerospace, Automotive, Chemical Oil and Gas, Electronics, Plastics and Rubber, Machine Tool and Pharmaceutical / Medical sectors then please dont hesitate to get in touch.

Tel: 01271-345496 Fax: 01271-344188

E-mail: sales@ndprecisionproducts.co.uk Website: www.ndprecisionproducts.co.uk

Coordinate Measuring Machine SERVICE and CALIBRATION

HIGH PRECISION INJECTION MOULD TOOLMAKERS

Why use Mouldtech ? ISO 9001 accredited Professional friendly service Quality Tool making Over 40 years experience Efficient complete service Set time scales Peace of mind Reliability

che Coordinate Metrology offer GTMA members full support

when existing CMM controllers or software need upgrading
The latest range of controllers fitted by che ensures that for the fist time the end user has freedom of choice when considering software and service The controller software can also be used to create an electronic error map to fine tune small positioning errors.

From single impression soft prototype tools to high volume fully hardened multi cavity tooling

Small enough to care yet big enough to deliver

Full range of services offered: Complete repair and re-piping service where parts are still available Calibration to ISO 10360-2 standard with UKAS Calibration Certificate Wide range of 2nd user machines, plus latest CNC or Manual software

T: 01803 846013 E: info@mouldtechsolutions.com

Carl Zeiss approved for retrofits/upgrades on non-Zeiss CMM's Renishaw approved distributor for CMM products For further information contact che Coordinate Metrology on 01527 558255 or email: sales@che-metrology.co.uk

www.moultechsolutions.com
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Automotive Automotive Automotive Automotive

Bluebird targets speed record for electric vehicle

GTMA member is chosen as the metrology partner
Small-scale manufacturing, not least in the automotive sector, brings its own specific set of technological challenges. This is especially the case when the vehicle is being designed and built to go beyond the boundaries of existing achievement in terms of speed. So it is with the latest project by the legendary Bluebird Marque whose target is to break the 500mph speed barrier for an electric vehicle. In vehicle manufacture from family saloons to Formula 1 cars - tolerances exist between the intended design and the final vehicle. However, understanding the real shape of the vehicle allows a range of virtual testing activities to take place, not least finite element analysis (FEA) modelling. This assists significantly with an understanding of the vehicles aerodynamics, enabling design optimisation for both speed and safety. The Bluebird Electric team is working with a number of expert suppliers on the vehicle design and build process, and recognising the importance of accurate measurement of the vehicle exterior, chose Leicestershire-based white light measurement specialist and GTMA member Phase Vision as its metrology partner for the project. Phase Visions Quartz white light scanners use unique sine wave technology which projects a series of light stripes onto the object and uses an integral camera to develop a complete representation based on millions of points, to an accuracy of a few microns, in just a few seconds far more rapidly than would be the case with a laser scanner or co-ordinate measuring machine. Phase Visions equipment is specifically designed to deliver rapid virtual representations of large and complex objects the Bluebird electric vehicle measures 21 feet creating a densely populated point cloud containing many millions of points. It is directly compatible with all major CAD software, meaning tasks such as finite element analysis and reverse engineering can be performed with ease and accuracy. A further benefit of the scanning is that it also allows for the first time the construction of precision models for sales as souvenirs and even model kits for enthusiasts. Phase Visions delight in its selection as metrology partner to Bluebird has resulted in the company becoming an official sponsor of the Bluebird Electric project, alongside major names such as Castrol, Ford and Goodyear. The partnership will see Phase Vision scan a number of other historic Bluebird cars and boats, creating a digi-

tal archive of this unique collection of record-breaking engineering designs. Ralph Weir of Phase Vision said: Bluebird has been at the pinnacle of performance engineering for almost a century. As they move into their centenary year, we are extremely proud to be selected to support them with the most modern, high performance metrology systems available to the automotive and aerospace market today. Martin Rees, Bluebird Project Director said: It is difficult to capture accurate as-built data on a vehicle as large as Bluebird which is 21 feet long and characterised by some very complex aerodynamic shapes. As a result we did not have

access to this data in our previous successful record-breaking attempts, and could not use it in the FEA analysis of the car. Using the Phase Vision Quartz scanner, we managed to capture that data very quickly, and we will be using it to identify areas for improvement as we move towards the 500mph challenge car. The Bluebird Electric project is still seeking sponsors whether they be engineering partners or other companies seeking to enjoy the benefits of publicity from association with such a high-profile project. For further information call 01646 687771. www. bluebirdspeedrecords.com www.phasevision.com

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Make Measurement Matter

MMM 2011

Technology
GTMA's Make Measurement Matter Road Show is providing a focal point for technology transfer, says CEO Julia Moore.

Science
It is taking the science of metrology into the most demanding of manufacturing environments, and this is borne out by the speakers at this year's event at Donington Park in October.

Manufacturing
Speakers are from academia, advanced manufacturing and surgery; and the line up of GTMA exhibitors once again underlines the quality of the metrology membership.

In this MMM 2011 Focus:

All is set for success with top speakers The Exhibitors 14-15 15 Right up to date with Delcam's exhibits Measurement matters to world leader Broomfield 16 16-17 250,000 investment in Micron's European leader Hexagon's metrology advantage 19 17 Trescal is top with UKAS capability 19

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MMM 2011 MMM 2011 MMM 2011 MMM 2011

MMM 2011 is all set for success

Everything is shaping up for another successful GTMA Make Measurement Matter road show being hosted this year in The Paddock Suite, at one of the UKs most popular racing circuits, Donington Park in Derbyshire. The event on October 19 is now in its fifth year and has grown a reputation as a place where business is done mainly because it brings buyers in touch with the very latest in measurement and metrology technologies relevant right across the industry spectrum. Free parking and free refreshments are available to all visitors and a key focus of the event will be over 30 of the top UK metrology companies exhibiting, along with the extensive networking opportunity in a relaxed environment. The exhibiting metrology companies from the GTMA membership are active participants in creating successful engineering solutions for the current and future demands of all industry sectors. Among around 200 companies who have registered to attend are Nissan and Rolls Royce, again showing the reputation the road show has gained. If your company wants to be there please email admin@gtma.co.uk or call 0121 601 6378.

Make Measurement Matter

Event is focal point for technology transfer to manufacture

Main photo from EHO (Enhanced Hydrocarbon Technologies) whose CEO Gary McMahon (far left) will show how measurement is helping enhanced combustion in large engines. Also pictured: Ninian Peckitt and Dr Jon Petzing who will speak on widely differing uses of modern metrology technologies. Opposite: Donington Park, venue for the 2011 event.

GTMA CEO Julia Moore, says: By hosting the event the GTMA is providing a focal point for a technology transfer from the science of measurement into the most demanding manufacturing environments. We are again impressed by the amount of innovation being represented here by our members, many of whom are among European and world leaders in their fields. It is this quality in depth which has made Make Measurement Matter so successful. As well as the exhibitors there is strong line up of speakers mak-

ing presentations on widely differing aspects of metrology. The Good, Bad and Ugly Dr Jon Petzing, Senior Lecturer in Metrology at Loughborough within the Wolfson School of Mechanical & Manufacturing Engineering, will look at Modern Metrology The Good, the Bad and the Ugly. Jon is responsible for the development of the Loughborough University dedicated UKAS standard 150m2 WS Dimensional Metrology Laboratory which houses 1m of coordinate and surface topography metrology equipment.

He will highlight that in the modern world there is an ever growing industrial demand for better accuracy, precision, repeatability and resolution, but ideally at no extra cost and a reduction of time. Modern metrology is synonymous with the computer and the laser, he says. Companies worldwide are inventing and developing new measurement solutions that produce better and/or faster definitions of existing measurements, or provide new types of measurements and volumes of data that had previously been unobtainable or unthinkable.

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MMM 2011 MMM 2011 MMM 2011 MMM 2011

MMM Exhibitors
Alicona UK Ltd www.alicona.com Non-contact optical 3D measurement ASI DataMyte UK Ltd www.asidatamyte.co.uk Metrology and data collection systems Blum Novotest Limited www.blum-novotest.com In-process metrology solutions Bowers Metrology Group www.bowers.co. uk Precision measurement equipment Bruker www.bruker-axs.com 3D metrology and inspection systems Central Scanning Ltd www.central-scanning.co.uk White light & laser scanning Conway Precision Engineering Group Ltd www.gauges.co.uk Mechanical engineering, fixturing, tooling & gauging

Delcam UK www.delcam.com Inspection software Europac 3dimensional www.europac3d.com 3D scanning systems, portable systems etc Faro UK www.faro.com/uk Coordinate measurement devices and software GOM UK Ltd www.gom.uk.com High-end measuring system solutions Heidenhain (GB) Limited www.heidenhain.co.uk Linear, angle and rotary encoders, digital readouts etc Hexagon Metrology www.hexagonmetrology.com Comprehensive metrology product range Mahr UK www.mahr.com Production dimensional measuring technology Metrology Direct www.metrology-direct.com Measurement and inspection solutions

Micron Metrology 2000 Limited www.micronmetrology.co.uk Leading EU UKAS calibration laboratory NPL National Physical Laboratory www.npltech.co.uk Centre for measurement standards Phase Vision Ltd www.phasevision.com 3D shape measurement systems Phyisical Digital Ltd www.physicaldigital.com Service bureau / Reverse Engineering Renishaw plc www.renishaw.com In-process measurement systems Solartron Metrology Ltd www.solartronmetrology.com Measurement transducers and instrumentation. The LS Starrett Co Ltd www.starrett.co.uk Video measuring systems TESA Technology www.tesatbs.co.uk Metrology instruments and systems

TRAC Measurement Systems Ltd www.trac-group.com Inspection, testing services and equipment Third Dimension www.third.com Non-contact optical metrology systems Trescal CMS www.trescal.com Global calibration and test equipment company Verisurf UK Ltd www.verisurf.com Metrology software development Verus Precision www.verusprecision.ie Dimensional metrology services Vision Engineering www.visioneng.com Optical systems Wenzel UK Limited www.wenzel-cmm.co.uk MobileScan3D CNC non contact scanning systems Carl Zeiss Ltd www.zeiss.co.uk/metrology Coordinate measurement machines

However, the perceived and real benefits of modern metrology need to be balanced against the inherent complexity, cost and resource management that modern metrology often entails. Measuring the burn Gary McMahon, CEO of EH Tech (Enhanced Hydrocarbon Technologies), will be speaking about his companys development of enhanced combustion in large diesel engines. As he explains: Enhanced combustion occurs by combining two or more fuels simultaneously within the combustion chamber, with the secondary fuel being a lighter gaseous fuel. This secondary fuel reacts with

a catalytic effect that causes the diesel fuel to burn more efficiently. The system works by measuring the diesel fuel being used by the engine. The secondary fuel is then introduced using the minimum amount necessary to create the maximum improvement in thermodynamic efficiency. Accurate measurements of the fuel flow were prerequisites for test data, with its test vehicle going from 600 miles per tank full to over 1,000 across all driving conditions. A number of road haulage companies are keen to test the enhanced combustion technology from EH Tech which offers

a ROI of less than 12 months. Engineering surgery Ninian Peckitt, Consultant Cosmetic Oral and Maxillofacial Surgeon and Clinical Director at the National Centre for Aesthetic Facial and Oral Surgery, aims to use the very latest engineering advances to benefit patients in need of reconstructive facial surgery. In fact, he coined the phrase Engineering Assisted Surgery which captures his vision. Mr Peckitt, who will also be addressing a GTMA Medical event in November, will cover the critical metrology issues involved in his work. He has pioneered radical new

technologies to treat patients with head injuries and advanced cancers of the mouth and throat. This involves using computerised CT and MRI scanners to build 3D models of patients heads and then transferring data to rapid prototyping devices, such as stereolithography machines (also see Events page 42). www.gtma.co.uk www.makemeasurementmatter.com

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MMM 2011 MMM 2011 MMM 2011 MMM 2011

Delcam to show latest inspection software

Delcam will demonstrate the latest release of its PowerINSPECT inspection software at the Make Measurement Matter event. The new version of PowerINSPECT is the first that can be used on 64-bit computers. Other enhancements include improved visualisation of the results, easier creation of automated inspection routines, full integration of DRO (Digital Read-Out) functionality and support for the latest Renishaw probes. PowerINSPECT is firmly established as the worlds leading hardware-independent inspection software. It combines the ability to work with all types of inspection devices with a comprehensive range of inspection routines for making simple measurements, inspecting geometric features and for checking complex surfaces. The resulting reports have detailed information in easy-toread formats able to be understood by all engineers, not just inspection specialists. The introduction of support for 64-bit computers will enable increased memory use on the hardware. This benefits more memory-intensive applications where larger CAD files need to be manipulated, especially for very complex parts and multicomponent assemblies. Two developments will make it easier to see PowerINSPECT results. Firstly, dimensions can now be displayed on the CAD view to give clearer reporting for distances between features. Secondly, point cloud data can now be shaded. This gives an immediate impression of the shape of the scan and allows users to see at a glance if sufficient data has been collected. It also makes it easier to select key points or specific areas from within the cloud of data. The initial 2011 release of PowerINSPECT added the ability to automatically create a grid of points for an inspection routine. The R2 version also allows automatic generation of probe paths from curves in CAD models. The spacing of the measurement points is set to match the control points on the curve. The PowerINSPECT DRO (Digital Read-Out) enables users to view the XYZ coordinates of the measuring device and is a useful tool for marking out, or copying required coordinates onto a part. This is a common task with clay models and is usually achieved with a point probe or scriber on a layout machine. The DRO previously had to be installed alongside PowerINSPECT as a standalone program but the new release allows it to run inside PowerINSPECT. This makes the process more seamless and allows the user to take advantage of PowerINSPECTs alignment functions. In keeping with Delcams philosophy of supporting the latest probing technology, PowerINSPECT can now

Measurement matters to world leader Broomfield

Broomfield Carbide Gauges, the first company in the world to develop and manufacture individual and sets of tungsten carbide gauge blocks, is still very much a family run business bringing forth the next generation. Measurement matters to us as much as to you, it says. To complement its range of standard sets to meet any grade of any required standards - i.e. BS EN ISO 3650:1999 (metric) and BS4311:2007 (imperial) - Broomfield boasts the ability to manufacture individual gauges to non-standard lengths and customised sets to any customer requirements from 0.2mm to 100mm or 0.010 to 4 Grade2 to Grade K. The company is always happy to discuss any special requirements a customer may have and does its very best to help at all times. Broomfield has UKAS accreditation for calibration by comparison as well as interferometry. This means it can calibrate gauges for workshop use right up to a company's primary standards grade K. A further advantage with Broomfield is that as it is also a manufacturer if there are small problems with your gauges in for calibration it will do its best to sort these at no extra cost. Broomfield has a state of the art laser engraving facility for marking gauges as well as for cus-

tomer engraving requirements. It also has a large on-site lapping facility to deal with customers' specialised lapping requirements. www.broomfieldgauges.com

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MMM 2011

PowerINSPECT now allows automatic generation of probe paths from curves in CAD models.

accept data collected with Renishaws new PH20 probe. This combination allows measurements to be made across all probe angles, rather than simply the incremental angles offered previously. It also introduces the ability to make rapid head touch moves, which use the rotary motion of the probe head

to collect the points quickly and accurately, rather than moving the entire machine. More information from Marketing Manager Peter Dickin on 0121 683 1081 or email: marketing@delcam.com www.delcam.com

Micron's 250,000 calibration investment

GTMA member Micron Metrology has completed a 250,000 refurbishment and investment programme at its calibration laboratory in Garretts Green, Birmingham, the largest permanent laboratory of its type in Europe. Markets covered from the 200 sq m facility, which has pressurised vertical laminar flow air conditioning maintained at a constant 20 C, include automotive, aerospace, pharmaceutical, oil & gas, marine and rail. Its extensive range of calibration services includes mechanical, electrical, pressure, weight, time, torque, flatness, temperature, dimensional and other measurements critical to design, manufacture and testing in British industry. It also does training, repair and refurbishment of calibration equipment. www.micron-metrology.co.uk

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Micron Metrology Eurolab

The largest calibration laboratory of its type in the EU
MAJOR 250K REFURBISHMENT AND INVESTMENT PROGRAMME NOW COMPLETED

Specific areas covered include: Mechanical Dimensional Electrical Pressure Torque Time Mass......

More services, more equipment, more facilities, more accreditations

Possibly the only calibration laboratory you will ever need

Recent additions to UKAS Schedule: UKAS Accredited Calibration Laboratory (0720)

Contact our sales team for a free no obligation quotation on 0121 784 7498 using extension numbers 201 or 203. General Enquiries Email: sales@micron-metrology.co.uk Web: www.micron-metrology.co.uk

Pressure Gauges Combination Gauges Digital Pressure Indicators Manometers,Oxygen Gauges Pressure Calibrators Pressure Switches Pressure Transducers Sphygmomanometers Dead Weight Testers Autoclaves

Online certification and calibration system management Complete managed calibration system consultancy service Guaranteed turn-around times of five days or less (48 hour Goldtrack Service) Emergency response when required Onsite UKAS calibration service Electrical and mechanical repair service Collection and delivery service Uk agents for Indysoft Gauge InSite International services On-shore/off-shore

MARKETS COVERED: AUTOMOTIVE AEROSPACE PHARMACEUTICAL OIL & GAS MARINE & RAIL

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MMM 2011 MMM 2011 MMM 2011 MMM 2011

The Hexagon metrology advantage

At this years show Hexagon Metrology will show how it supports its customers to fully control their processes and ensure that what has been designed is in fact manufactured. The company offers machines, systems, software and support to cover all measurement tasks. During the show its metrology experts will be on hand to discuss your measurement challenges and demonstrate several of the latest products including: Portable Measuring Arms: The ROMER Absolute Arm is designed to measure on the move. It is a portable measuring arm which requires minimal time to train users even unpracticed personnel can produce reliable measuring results in a short time because it is so easy to use. Multisensor Metrology: The Optiv Classic Line is the easy way of getting started in optical and 3D multisensor metrology. The machine base and columns on the Optiv Classic 321 GL and Optiv Classic 321 GL tp models are made of granite. A low-vibration aluminum design with stationary machine table and mobile gantry set the Optiv Classic 453 apart from the rest. Portable CMM: The Leica Absolute Tracker AT401 is a

portable coordinate measuring machine (CMM) that allows extreme precision over ultra large distances. It is powered by its own internal battery and is able to work in the most demanding environment, yet maintains the highest level of

precision and the largest ever work envelope. Hexagon Metrology - Where quality comes together www. hexagonmetrology.co.uk

Trescal is at the top with UKAS capability

Trescal is a global leading independent calibration company, specialising in the provision of calibration and test equipment management services across a number of industries. In the UK, Trescal has the most extensive UKAS accredited technical capability and employs over 360 people, of which the majority are qualified engineers and technicians across a wide range of instrumentation and measurement disciplines. Its strategy is to offer a truly one-stop solution for its clients' calibration and equipment support requirements. This is achieved by delivering a consistently high quality service that covers a broad range of parameters for laboratory and on-site calibration, equipment repair, instrument sales, inventory management and consultancy. In determining the best solution to your service requirements, it can also draw on the technical know-how of engineers across the wider Trescal organisation. This includes access to over

1000 calibration professionals working in 55 laboratories in 13 countries and 65 embedded customer sites in more than 30 countries.

For more information contact 01525 533 300 or email: info.uk@trescal.com www.trescal.co.uk

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Aerospace / Composites
Added Value
New and innovative products will be on show from GTMA members at the Aero Engineering and Composites Shows in November.

Innovative
As well as GTMA's MRC there are more than 30 members exhibiting at the events at the NEC.

Supply Chains
The turn-out underlines the value GTMA and its members can add to aerospace supply chains.

Inside Aerospace / Composites

GTMA out in force at the shows Exhibitors List Delcam's showcase 22-23 23 24-25 Bowers cuts lead times 24-25 27 27 28-29 Boneham's wide range CG Tech's collaboration High Gain has focus Back to earth with Verisurf 29 31 31 32-33 Any size from Hexagon 32-33 Denroy's Bombardier contract High Precision from Werth Roemheld's aero solution Physical Digital's cone success 34

Aerospace / Composites Aerospace / Composites

GTMA out in force at aero show

Over 30 companies prove GTMA is a supply chain resource
GTMA and our members are out in force at Aero Engineering 2011 a premier event for the sector which is of major importance to our members. More than 30 member companies are exhibiting at the event at Birmingham NEC on November 9-10, and GTMAs Manufacturing Resource Centre is taking a stand to update visitors on our extensive portfolio of new innovative engineering products and services. These include the development of the incremental sheet metal forming demonstraion unit with members Bauromat and 4D engineering in the UK. Further information on this exciting new process, which has already attracted a lot of interest from manufacturers in aerospace, is available from Roger Onions on 0121 601 6350. GTMA CEO Julia Moore said: With Farnborough coming up next year, and with the sector retaining its importance for the UK enonomy, it is good to see so many GTMA members exhibiting. Our aerospace network of companies has great in-depth strength and its experience is valuable in helping buyers who come to the MRC to fill supply chain gaps. Aero Engineering 2011 doubles in size from its previous 2010 edition, and is an important strand of the Advanced Engineering UK 2011 group of events which brings together four co-located events, each providing a technology showcasing and business networking environment for four of the UKs most important high-growth advanced engineering sectors namely aerospace, advanced composites, energy generation and plastic electronics. The four shows - Aero Engineering,

Composites Engineering, Energy Engineering and the UK Plastic Electronics shows will throw the spotlight on innovation and supply-chain partners, and provide visitors with a range of networking opportunities. Advanced Engineering UK is supported by GTMA and the MRC, and brings together, for the first time, four key pillars of the UK advanced engineering supply chain, creating a unique and exciting catalyst for ideas, technology exchange and business development. Exhibitors to Aero Engineering benefit from visitors from not only the aerospace customer base and supply chains, but also those visiting the other shows looking for the obvious synergies in technology and applications. Supported by A|D|S as . . . a forum for all engineers to grow their business and learn about the latest technologies, Aero Engineering brings OEMs and tier 1 companies together with the entire engineering supply chain across: R & D; design; test; production; component; assembly & structures manufacturing; systems; quality; inte-

gration; through to MRO Engineering. Free to attend Open Forums include: Simulation & Digital manufacturing Motorsport to Aerospace Additive Manufacturing Large volume measurement of 3D structures SC21, 21st Century Supply Chains Titanium Machining Composites Test & Inspection Process performance & Improvement Composites Industry sessions Energy, Aerospace, Automotive, Construction Transportation & Marine . . . and much more.

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Aerospace / Composites Aerospace / Composites

GTMA Exhibitors at Aero Engineering

Blum Novotest www.blum-novotest.com CGTech www.cgtech.co.uk Composite Materials www.compositematerialsltd.com DE-STA-CO UK www.destaco.cp, Delcam UK www.delcam.com Edgecam www.edgecam.com Erode (UK) www.erodex.com Europac 3dimensional www.europac3d.com Faro UK www.faro.com/uk GOM UK www.gom.uk.com Heidenhain (GB) www.heidenhain.co.uk Hexagon Metrology www.hexagonmetrology.com Huntsman Advanced Materials www.huntsman.com John Burn & Co Tel: 0121 508 4144 Mantech Geometrics www. mantrechgeometrics.com Metrology Direct www.metrology-direct.com Nikon Metrology www.nikonmetrology.com NPL National Physical Laboratory www.npltech.co.uk Phase Vision www.phasevision.com Renishaw plc www.renishaw.com Roemheld www.roemheld.co.uk Seco Tools www.secotools.com SGS Carbide (UK) www.sgstool.com Solartron Metrology www. solartronmetrology.com Surface Generation www.surfacegeneration.com Third Dimension www.third.com TRAC Measurement Systems Ltd www.trac-group.com WDS www.wdsltd.co.uk Wenzel UK www.wenzel-cmm.co.uk WNT (UK) www.wntuk.com Carl Zeiss www.zeiss.co.uk/metrology

Main photo opposite courtesy of aerospace supplier BAE Systems who also supplied the image this page of composites in use on the shopfloor. The other photo opposite is courtesy Bombardier Aerospace which has new manufacturing facilities in Belfast.

You can pre-register for FREE hall entry at the aero engineering website below, where more details are available. Entry to exhibits and Open Forums is FREE if you pre-register. The Composites Engineering Show is also of great interest to GTMA and members of its composites network. The 2011 event follows its successful debut in September 2010, and is the UKs only annual exhibition showcase of suppliers and partners to the UKs rapidly growing composites design and manufacturing industries. The show targets design, materials and manufacturing engineers from the aerospace, automotive, motorsport, marine, civil

Manufacturing Resource Centre (MRC) Business Development Director Roger Onions - he is making one of the presentations at Aero Engineering.

engineering, defence, medical, energy, consumer and industrial sectors. With integrated B2B meetings, open technology forums and a UK strategic briefing,

the event will provide a meeting point for the UK composites sector. www.aeroengineerinshow.com www.compositesexhibition.com

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Aerospace / Composites Aerospace / Composites

Delcam to showcase aerospace software and services

Quality and consistency is key to success
Delcam will promote its wide range of software and services for the aerospace industry at the AeroEngineering event. The GTMA member will demonstrate how it can help companies, both large and small, to meet the demands in aerospace manufacturing for the highest levels of quality and consistency, cost-effective production and the shortest-possible delivery times. Delcam systems have been used, at some stage, on virtually every major aircraft programme in recent years. Its customers have undertaken projects in all the various areas that go towards producing a successful aircraft, from developing more fuel-efficient engines, to manufacturing airframe components more effectively, and even in designing more comfortable and more attractive interiors. They have worked on all scales of project, from the manufacture of components for UAVs and helicopters to the production of engines and airframes for the largest passenger and transport aircraft. Delcam also supports a large number of MRO operations. These companies use Delcam systems to enable the fast, efficient repair or replacement of damaged components. By minimising design and manufacturing times, while maintaining the highest levels of quality, repairs can be completed as quickly as possible, so minimising the lost operating time of the aircraft. Delcam has been ranked by CIMdata as

Delcams CAM software is used to machine all types of aerospace components.

the worlds largest specialist supplier of machining software for the past eleven years. The company employs the largest development team in the CAM industry to develop a comprehensive range of systems for every type of machine tool, from simple

Aero lead times cut with Bowers long reach bore gauges
Measurement equipment from Bowers Metrology has been brought on board by aerospace supplier Hone-All Precision Ltd, which has recently gained approval to AS9100, the dedicated aerospace industry standard. AS9100 is required for suppliers of critical aerospace components and demands higher levels of quality, traceability and service reflecting the vital importance of the components supplied under its banner. Typical of Hone-All's progressive approach is that it achieved the coveted Bronze award status in the sector's Supply Chains for the 21st Century initiative (SC21) within three months as a self-starter - and is now also working towards Silver level. times for its customers. As well as aerospace it is also strong in oil & gas. A key issue for Hone-All in maintaining the quality needed in aerospace is to focus on the prevention of problems and to make continuous improvement against measured objectives. Crucial to this, it says, is strong investment in employee training and in first-class inspection aids. Typical of this quest for excellence is its recent purchase of an advanced range of long reach Bore Gauges from Bowers Metrology. Hone-All Director Andrea Rodney said: Although our previously used Bore Gauges

Hone-All has an excellent reputation in Deep-Hole Boring, CNC Honing, CNC Turning and CNC Gun drilling and has recently invested in additional advanced machine tools and ancillary equipment to help keep pace with the growing demand for its services and to further reduce lead

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lathes and 2D mills, up to the most sophisticated five-axis machining centres and multi-spindle, turn-mill equipment. Delcam also produces a complete portfolio of supporting software for component design, tooling design, reverse engineering and inspection. All programs are available as stand-alone or as part of complete turn-key solutions. Delcam also offers a range of services from its Professional Services subsidiary to help companies whose own engineering resource is needed to maintain its existing operations. The support given can vary from providing extra design and programming resources through to developing completely new turn-key processes for the manufacture of novel designs. The Delcam subsidiary cooperates closely with its clients to enhance their existing design and manufacturing operations, usually by using a combination of Delcam software to increase efficiency, improve quality and reduce delivery times. The Groups staff combine the technical and commercial skills needed to support customers in their drive to improve productivity and profitability. They often work with a network of suppliers of related technology, including machine tools, cutting tools and inspection equipment, to develop a complete solution. More information from Marketing Manager Peter Dickin on t. 44 (0)121 683 1081 or email: marketing@delcam.com www.delcam.com

remained serviceable, as part of our continuous improvement programme, we investigated the available systems that would improve the accuracy, repeatability and speed of use of our inprocess and final inspection bore gauging routines. Rather than supplying equipment that was a close-match to Hone-Alls requirements, Bowers was able to adapt and accessorise XT Xtreme Digital Bore Gauges, transforming them into the perfect Bore Gauging system for our particular needs. Not only was Bowers able to provide length extensions to allow us to very accurately measure three meters down inside bores, as standard anvils had the potential to leave marks on precisely ground internal surfaces, they also fitted each of our new measuring heads with specially ground spherical anvils. Now in regular use, for both on-machine measurement routines and inspection, the XT Xtreme Bore Gauges are providing micron accuracy on the shop floor and are already making a significant contribution to the accuracy of our output, and through their speed of operation, helping to reduce lead times. www.bowers.co.uk

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Aerospace / Composites Aerospace / Composites

Denroy wins new Bombardier aircraft parts contract

GTMA member Denroy Plastics has won a five year contract for the manufacture of parts for the new Bombardier C Series aircraft. Denroy is one of five companies to win contracts worth up to 70 million which have been awarded by Bombardier Aerospace for its new Belfast facilities which are involved in the manufacture and assembly of wings for the new C Series aeroplanes and composite wing parts for the Learjet 85 aircraft. Denroy, based in Bangor, County Down, has been selected to manufacture injectionmoulded thermoplastic hydraulic and fuel brackets for the outer wing box for the C Series. Michael Ryan, vice president and general manager, Bombardier Aerospace, Belfast said: "Our ongoing investment in these aircraft wing programmes, and in the construction of our new wing production facility, is not only developing our key capabilities and skills for the future, but is also providing valuable spin-offs and benefits to the wider Northern Ireland economy. "These latest contracts are in addition to work we have already awarded to more than 60 local companies over the past three years," said Mr Ryan. Meanwhile, construction of Bombardier's new 600,000 sq ft (55,742 m2) wing facility is progressing on schedule. The first phase has been completed and production equipment installed, whilst installation of the semi-automated jigs that will support assembly of the CSeries aircraft wings is also now under way. Denroy Plastics is a long established supplier of injection mouldings to both the civil and military aerospace industry. As well as Bombardier, customers include Airbus and BAe Systems. Its quality approvals include ISO9001 BSI (Cert No. FM14106). The lightweight strength of injection mouldings can be seen in structural wing and frame assemblies, cabin interiors and

The 'C' series aircraft - photo here and page 21 courtesy Bombardier Aerospace

even the cockpit. Typical Aerospace parts include: Fairings Cable Clamp Assemblies Radomes Pitot Tube Covers Cabin Air Vents Throttle Covers Lenses and Seal Ring

Denroy's modern manufacturing operation has more than 30 plastic injection moulding machines with capacities from 5 to 800 tonnes, as well as some of the most advanced design and tooling equipment. www.denroy.com

High precision measurement of micro components

The patented Werth Fiber Probe (WFP) tactile sensor from GTMA member Werth Metrology has been used to measure microstructures and precision components in a wide range of industrial fields, including aerospace, for over 10 years. Typical applications include gauges, spinning nozzles, miniature gears, and components for fuel injectors. Due to its low contact force and physical principle, the WFP is also suitable for calibrating optical measurements. With several hundred installations worldwide, the Werth Fiber Probe is currently the most commonly used microprobe. It was developed in a joint effort with the German National Metrology Institute (Physikalisch Technische Bundesanstalt PTB). The fiber probe continues to be developed under the same arrangement. In one variant of the fiber probe, for example, a laser diode is used as the light source. It generates a speckle pattern that can be used to determine the three-dimensional position of the contact sphere. Low probing uncertainties can be achieved by directly evaluating the contact element. Resolution is in the nano range, and is ultimately dependent only on the optics used. One advantage of the WFP is that direct measurement of the contact element means bending of the probe shank has no influence on the measurement result. The probe shank is also continuously kept in motion by a vibration generator (patent pending) to prevent stick-slip effects. www.werth.de

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Aerospace / Composites Aerospace / Composites

Roemheld's free form clamping solution fits aero sector

Roemheld has developed a new system that solves the challenges of clamping free form surfaces for industries such as Aerospace. The company's FSS system (Flexible Clamping and Supporting Systems) enables the clamping and supporting of various workpieces with different free form surfaces. At the core of the design of the Roemheld FSS clamping fixture is the use of Kostyrka UHF clamping and supporting elements. These can be used in any number to create the workpiece contact surface. Because each UHF element can be positioned individually on the relevant workpiece geometry, the FSS clamping fixtures allow for a flexible configuration of individual surfaces when clamping and supporting workpieces. The clamping and support elements have a guided and axially adjustable piston rod that can be clamped into any position by using a Kostyrka clamping sleeve. This procedure, and the clamping of the piston rods, is fully automated. A vacuum pad with internal ball location provides a defined contact surface and is used as an interface to the workpiece.

Internal ball location for Vacuum pads

Depending on the workpiece surfaces and geometry, with the appropriate vacuum pads it is possible to obtain clamping forces (vacuum forces) of a minimum of 300N for each UHF element.

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Aerospace / Composites Aerospace / Composites

B&T's wide product range for aero sector

Boneham & Turner which specialises in the manufacture and supply of a large range of tooling products to ISO 9001 approval is a long-standing supplier into the aerospace sector. The company has built up extensive knowledge and experience in precision manufacture of a wide variety of engineering products including Shims, Dowel Pins, Jig Bushes, Press Tool Products, Jig and Fixture Products, Clevis Pins, Drill Bushes and a range of special engineering components. Boneham & Turner's reputation for quality and excellence is well established over the many years of the company's existence (founded: 1918), enabling it to provide engineering solutions to a wide variety of customers both large and small. As well as aerospace other sectors it serves include aerospace, automotive including F1 racing, power generation, military and defence, and general engineering. Its customers include such household names as Rolls Royce, Ford, British Aerospace, Lucas and Renault F1. www.boneham.co.uk www.roemheld.co.uk

Free form component positioned and clamped

As well as having multiple applications within Aerospace, this system can also be used across Automotive, Rail, Boat building and Space technologies. For more on Roemhelds workholding solutions call 0121 453 1414 or visit the website.

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Aerospace / Composites Aerospace / Composites

Collaboration at heart of new VERICUT reviewer

CGTech, the developer of VERICUT CNC machine simulation, verification and optimisation software, which is widely used in aerospace manufacturing, is now offering a new tool for communicating and collaborating with other people outside the NC programming department. The new VERICUT Reviewer means shop floor personnel and other production engineers can view 3D animations of the CNC machining process. Since Windows PCs are now used extensively throughout manufacturing facilities, we saw an opportunity for others in the CNC manufacturing process to benefit from the VERICUT simulation session, said CGTech Ltd Managing Director, John Reed. By creating a standalone VERICUT Reviewer application, shop supervisors, technicians and machine operators can review a VERICUT simulation of the NC machining process at their work place. For several years VERICUT software has featured a Review Mode where the NC Programmer can play forward and backward while removing and replacing material. Error messages and NC program text is highlighted when a collision on the stock or fixture is selected. The user can optionally show cutting conditions and a tool path line display. Now, a new Reviewer file can be saved and sent to others at any point in a VERICUT session. The Reviewer application incorporates all the functionality of NC

Review mode in a stand-alone viewer that does not require a license. The user can rotate, pan, cross-section and zoom just like full VERICUT, and cut stock features such as material thickness, hole diameter and pitch, and air gaps can be measured using the full range of X-Caliper tools. www.cgtech.com

High Gain focus wins in aerospace

High Gain Technology is a leading supplier of high speed machining solutions for international metal cutting industries, with wide experience in aerospace. The GTMA member, founded in 1993, has a strong focus on customer service and its success is based on designing, installing, servicing and maintaining a wide product range. This includes High frequency spindles, High speed robotic machining, minimal coolant systems, CNC Rotary tables and High speed CNC engraving machines. High Gain Technology has worked with over 300 companies including well known

names including Rolls Royce, Bombardier, BE Aerospace and Jaguar Cars. The company understands that every business is unique and it is an innovative approach which has brought it success right across the industry spectrum. www. highgaintechnology.co.uk

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Aerospace / Composites Aerospace / Composites

Verisurf helps bring the Dragon back to earth...

Metrology software from GTMA member Verisurf is being used in the Dragon free-flying, reusable spacecraft project being developed by SpaceX under NASA's Commercial Orbital Transportation Services (COTS) program. NASA selected SpaceXs Falcon 9 launch vehicle and Dragon spacecraft to resupply the International Space Station (ISS) when the Space Shuttle retired. Falcon 9 lifted off from Cape Canaveral AFS launch pad SLC-40 at 10:43 am EST on December 8, 2010 and according to the company, Falcon 9 delivered Dragon to orbit with near bulls-eye insertion. Dragon then splashed down safely into its targeted landing zone in the Pacific Ocean at 2pm. The accuracy of the flight path required careful alignment of Falcon 9s sections and precise launch vector positioning. The SpaceX crew used its PCMM metrology fications allowed the vector of the vehicle to deviate by only 0.02 degrees over the 157foot length. Larry Mosse, SpaceXs Tooling Manager said they again turned to the PCMMs to confirm a ready-to-launch status. The specs allowed the nose to be off vertical by six inches. Verisurf reported that we had only a one-hundredths inch deviation East to West and three-hundredths from North to South, he said. Mosse noted that this alignment accuracy was possible because of the controls used in manufacturing and assembly operations at the companys Hawthorne, California facility. He cited one example, We have a set of five fixtures that are used to position rocket components and drill a pattern of 144 holes. These holes dictate the alignment of Falcon 9s sections. As he did in pre-flight preparation, Mosse used Verisurf to place fixtures before committing to the drilling. With Verisurf, we are looking directly at the

systems, which included Leica trackers and Verisurf software. To position and align Falcon 9s components, SpaceX also used Leica laser trackers and Verisurfs BUILD application, which is a virtual gauge. The trackers fed measurement data directly to Verisurf, which reported, in real time, the accuracy of each section relative to the CAD model used in design and manufacturing. After assembly, the SpaceX crew raised Falcon 9 into its vertical launch position. To follow its intended flight path, launch speci-

Measuring composites - any size, anywhere

When it comes to measuring products manufactured from composite materials, users need inspection systems as capable as the many uses of the material itself. Hexagon Metrology has solutions to fit all needs for the measurement of composite parts, widely used in aerospace. The portfolio includes portable measuring arms, laser tracker systems for large volume inspection and high-accuracy multi-sensor coordinate measuring systems. The size of the piece to be measured is also not a problem, whether it is a small body part for a racing car or a full size rotor blade for a wind turbine, it has measurement solutions to fit needs. During the show its metrology experts will be on hand to discuss visitor measurement challenges and demonstrate several of the latest products including: The latest 3D laser scanning system, the ROMER Absolute Arm with external scanner, using Hexagon Metrologys latest technology the CMS108 laser line scanner. The Optiv Classic 321 GL: The easy way of getting started in optical and 3D multisensor measurement.

Measure where no other CMM can go: The battery powered Leica Absolute Tracker AT401 is a portable coordinate measuring machine (CMM) that allows

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Aerospace /

High Gain Technology

Complete robotic machining systems for styling and sculpturing studios supplied by QDesign from Pisa and High Gain Technology

Peron Speed spindle running at 24000 rpm for cutting steel or aluminium mould tools on an Anayak CNC. One of many UKapplications with completesystem supply by High Gain Technology

CAD model and the measurement results, Mosse stated. We see the measurements reflected against the 3D model. This makes the process faster and reduces mistakes. Verisurfs CAD-Based Inspection software is used to measure SpaceX parts and assemblies in real time and compares them to the nominal dimensions and tolerances that are read from a design engineers CAD model.The process eliminates the need for fully documented engineering drawings and manual programming, which decreases inspection time and increases data accuracy. For more information on Verisurf please contact James Barnes on 01684 891372 or email james.barnes@verisurf.com www.spacex.com www.verisurf.com

For all your High Speed and Robotic Machining needs contact High Gain Technology E: info@highgaintechnology.co.uk M: 07861 233930 Web: www.highgaintechnology.co.uk

FREE cutting tools worth up to 500!

extreme precision over ultra large distances. The ultimate Portable CMM: The Leica Absolute Tracker AT901 can gather 3D coordinates reflectors, by tracking walk-around wireless probe, or by tracking a contactless high-speed laser scanner. The new Cognitens WLS400 is the next generation of Hexagon Metrology White Light sensors featuring the latest technologies including high-resolution digital cameras, LED-based illumination, carbon fibre structure, and rapid data-acquisition and processing. Hexagon Metrology - Where quality comes together www.hexagonmetrology.co.uk
Order Roemheld 5-Axis Vices or Zero Point Systems and receive vouchers worth up to 500, redeemable against major cutting tool brands. Voucher value will depend on order value. For full details contact us on 0121 453 1414 or visit www.roemheld.co.uk/vouchers.

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Aerospace / Composites Aerospace / Composites

Reverse engineering helps nose cone upgrade

In order to install new hardware in the nose cone of a test aircraft, 2Excel Aviation required a new nose cone to be manufactured for their Piper Navajo. Physical Digitals optical scanning technology was used to reverse engineer the new component to a high level of accuracy; using a combination of photogrammetry and 3D digitising to capture surface data 2Excel, best known for the Blades Aerobatic Display Team, has a dedicated research and development department called Scimitar based at Sywell Aerodrome, Northamptonshire. Scimitar has used Physical Digital and its optical scanning technology for past projects and is aware of time and cost reductions that come when reverse engineering components from scan data. Among the project aims was to measure the current nose cone and airframe in position using TRITOP Photogrammetry and to digitise the external surface of the nose cone, 1m of airframe and mating surfaces using ATOS Iie. Critical geometry was captured including locating pins, spheres, hole centres and diameters using Touch Probe and all the data was then aligned to the agreed aircraft coordinate system. By reverse engineer from the scan data, a symmetrical nose cone was created after which the new CAD model was successfully evaluated against the original scan data, which included 49 photos taken from different angles. www.physicaldigital.com

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in the news... in the news... in the news... in the news...

Solarton launch for two new high accuracy flexure gauges

Two new flexure gauges have been introduced by Solartron Metrology. The digital and analogue sensors can maintain their exceptionally high repeatability and resolution of less than 0.1 m over millions of measurement cycles. The compact gauges are ideal for post process or in process applications requiring high precision and high volume measurements, where the high throughput would shorten the life of conventional pencil probes. There are no sliding parts within the sensor or its parallelogram shaped frame, ensuring the gauges are frictionless and virtually free from hysteresis. The analogue gauge with half bridge or LVDT output can be used with most standard amplifiers. The digital gauge interfaces with Solartrons Orbit network, which enables even higher linearity over its full 1 mm or 2 mm measuring range. Orbit also allows the gauges to be mixed with other digital transducers in a single measurement system. precision profiling of moving material such as sheet products or rotating shafts, brake discs etc. The flexure gauges have forward and reverse spring action, while a pneumatically actuated version is available where automated measurements are required. Their novel design using a high number of factory serviceable parts reduces cost of ownership. www. solartronmetrology.com

The IP65 rated gauges are able to be mounted with little or no stress through the gauge centre line, and thisallows

FARO team triumphs GTMA pavilion is in 24 Hours of Le Mans special for MACH 2012
GTMA member FARO's state of the art equipment has once again helped the Corvette Racing Team win the most gruelling race of the season the 24 Hours of Le Mans. FARO is a proud sponsor of Corvette Racing and a longtime partner with Pratt & Miller Engineering which runs Corvette Racing. Pratt & Miller used the FaroArm, FARO Gage and FARO Laser ScanArm to design, construct and analyse virtual components, CFD (computational fluid dynamics) systems, and complete cars every facet of a project from initial conception to the finished product. The combination of Pratt & Miller teams expertise and FAROs portable, computerised measuring technologies offers a total design solution The team has used FaroArms in the design, quality control and race-specification compliance of their vehicles; the Gage validates parts in their precision machine shop; and the ScanArm reverse engineers components. This allows the companys engineers and technicians to accurately and efficiently produce everything from small, individual components and sub-assemblies to complete turnkey road and race cars. The all new Edge arm and Edge ScanArm are technology leaps and reflect FARO's commitment to understanding users' needs. www.faro.com/uk GTMA is fully engaged with MACH 2012, the UKs biggest manufacturing technologies show being held April 6-20 at the NEC, Birmingham. There will be a special GTMA Pavilion where members who are not attending in their own right can also be promoted. There will also be full coverage in GTMA News. With manufacturing playing a vital role in the countrys economic recovery, MACH 2012 is perfectly timed to bring the industry together on a world class stage. The event is being supported by a dynamic marketing campaign to attract decision makers from the automotive, aerospace, oil and gas, energy and medical sectors to one show, under one roof. Exhibitors will also have the opportunity to network with clients and showcase their products and companies to more than 20,000 visitors, many of whom are decision makers. Data from MACH 2010 showed that 40% of decision makers there had budgets to spend of up to 100,000 and 20% of up to 500,000. As many as one in three MACH visitors are designers, technicians and product specialists many looking for new ideas to help improve their manufacturing processes. To participate in the GTMA Pavilion please email admin@gtma.co.uk www.machexhibition.com

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in the news... in the news... in the news... in the news...

How one GTMA member is backing another...

GTMA member injection moulder Select Moulds has given a resounding 'thumbs up' to fellow member System 3R which has been the companys One System Partner since it was launched in 1990. System 3R provides all the workholding, palletisation and automation systems used on Select Mould's wire EDM, spark erosion and milling machines. We are totally reliant on the speed in setting-up and the assured repeat accuracy that we obtain from using System 3Rs range of workholding products, said Martin Ambridge, Select Moulds EDM Manager in a Press Release. Workpieces mounted onto 3R Macro holders can, if need be, be transferred from one machining process to another, with the in-built 3Reference System guaranteeing total positioning and metalcutting accuracy down to + 1 micron. Based in High Wycombe, Bucks, Select Moulds is a leading subcontractor manufacturer of injection mould tools up to 2.5 tonnes. In 2009 it merged with Interplex Industries and became its global centre of toolmaking excellence. Now it not only supplies mould tools for Interplex companies in the USA, Mexico and India but also has its own global customer base. Its mould tools range includes twin-shot tools for products such as razors and shower heads; medical products such as cannulas and seals; and automotive components such as tyre-safety systems. In the manufacture of electrodes for their own use, System 3R also plays its part! Their Ready-to-Run (R2R) copper electrode blanks, in a wide range of sizes and shapes up to 40mm square, are pre-mounted onto Macro holders so that they can be positioned quickly and machined on the four 3R chucks fixed to the Bostomatic mill table. Ready-to-Run is fast it has given us at least a 30 percent saving in time against our old setting and mounting operation, said Martin. The service from System 3R is superb with next day delivery guaranteed. www.system3r.com www.selectmoulds.co.uk

Renishaw debuts for two new products

Member company Renishaw had a strong presence at this year's EMO Hannover exhibition (Sept 9-15), which is billed as the world's premier trade fair for metal working technology. Renishaw took two new product lines to this manufacturing exhibition which attracts specialists from around the world over its six days. Highlights of the Renishaw stand included: A revolutionary shop floor gauging system to replace expensive custom gauges Its new range of additive manufacturing products, including a new SLM (selective laser melting) machine. A new probe for surface finish measurement on co-ordinate measuring machines Powerful new software for integrating probe measurement within metal cutting programs A new component level magnetic encoder for embedded motion control applications. www.renishaw.com

2011 Apprentice of the Year

This year's GTMA Apprentice of the Year is Anthony Devine, who works for Hanson Thorpe Precision Toolmakers Ltd, which specialises in the design and manufacture of small to medium size plastic injection, compression and die cast mould tools up to 1.5 tonnes. Anthony is pictured at the award ceremony with GTMA President Alan Pearce from SGS Carbide. The ceremony was held as part of the GTMA annual meeting held at the National Metal Forming Centre, West Bromwich GTMA's new head office. The awards are supported by

The Tooling Trust and Anthony was presented with a cheque for 500 and the Harold Hobrow Cup. Runners-up were George Rusu from Ryetools and James Chantler from ATS UK. Both received certificates and 100.

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Press releases... Press releases... Press releases...

Where small is a big benefit

In response to customer demand for a gauging system that can accurately measure small bores, Bowers Metrology has launched the ingenious 2-point MicroGauge bore gauging system. Designed specifically for the accurate measurement of bores from 1.0 - 6.0 mm, the extremely compact gauge features a completely new integral digital readout. It is a pocket-sized instrument, approximately the same as a ballpoint pen; a real advantage for those needing to accurately measure small precision parts. The gauge is extremely easy to use. As the gauges hardchromed, spherical contact points are located into the bore to be measured, it causes a mechanical force to be transferred to the gauges digital readout unit. This action instantaneously causes the bores size to be displayed on the units high-visibility LCD readout. Further bore features, such as ovality, taper and barrelling can also be evaluated. www.bowers.co.uk

Press Releases Here is a selection of Press Releases received at GTMA offices. If you want to be considered please send your releases by email and in a Word document to: admin@gtma.co.uk with the Subject: Press Release.

whole new audience to the possibilities achievable with white light scanning. www.phasevision.com Software platform: Verisurf Projection is a laser projector programming CAD/CAM software platform that guides rapid assembly, speeds composite layup, and displays measurement data. Verisurf Projection offers an easy to use interface and automation features that speed the creation and display of laser projection data and is production proven for: Fast, non-contact, highly repeatable assembly guidance: Accelerating manufacturing processes and increasing productivity; Flexible and lean manufacture of multiple configurations and mass customisation; and Reduction or elimination of the creation, maintenance and inventory of templates, tooling and fixtures. ww.verisurf.com China deal: Hardinge Machine Tools has announced an agreement with E.Biglia & C.S.p.a. for the sales, marketing and distribution and service support interests in the UK and China of the Italian company's extensive

range of CNC lathes and multiaxis turning centres. www.hardinge.co.uk Spindle speed: Member REM Systems is promoting its Erowa PM tooling system which makes the perfect base for changing the fixturing on turning, grinding and indexers. With high clamping force and micron precision Erowa's PM Tooling allows spindle based fixtures to be changed in seconds. The current promotion is a quick change spindle adaptation which offers minimum set-up time for cylindrical grinders. Its EROWA spindle adaptation addresses what is often a time consuming activity: First you need the three-jawed chuck, then a magnetic clamping plate, and then a special device for the remainder of the day. All this, and even more, is now set up with the universal mount in a matter of seconds. Other benefits include: Minimum height, Maximum concentric accuracy, Highest changing accuracy, Pneumatic actuation of the adaptations, and Completely sealed. www.remsystems.co.uk

Milestone delivery: Hexagon Metrology has recently celebrated production of the 1,000th DEA GLOBAL 7.10.7 CMM. The coordinate measuring

Line Probe. This handheld laser scanning system provides unparalleled non-contact measurement capabilities. Its wider laser stripe significantly increases scan coverage without sacrificing accuracy, with exceptional speed and feature definition. Taking advantage of the Edges multi-function, quick-change handle port, the Laser Line Probe integrates seamlessly and instantly becomes part of the arm. www.faro.com/uk

machine with the serial number 1000 was delivered from Turin, Italy to Hirschvogel Umformtechnik GmbH in Germany. The company uses the CMM to measure unmachined and pre-finished parts for the automotive industry such as injection systems or parts for drives and gear units. www.hexagonmetrology.com Laser Probe: FARO has recently introduced the Edge ScanArm which combines the Edge arm with a new Laser

German success: Leicestershire-based threedimensional white light measurement specialist Phase Vision has branded its first appearance at an overseas exhibition a major success. The company was at The Stuttgart Exhibition Centre in Germany for the 25th Control Show and Ralph Weir of Phase Vision said the quality and numbers visiting its stand were excellent. He added: There was great enthusiasm about what Phase Vision has to offer...we believe the event will have opened the eyes of a

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Interplas/TCT/MMLive Interplas/TCT/MMLive

Three into five makes a great event

Several of the UKs leading engineering events were coming together as we went to Press to form one major event that offers an unparalleled learning experience in engineering and manufacturing. TCT Live, MM Live and the revitalised Interplas show have been housed alongside each other at Birmingham NEC and, once again, GTMA and its members are major players with almost 50 companies exhibiting and GTMA having its own Pod with seven other companies. The three events are being housed along with two new events: NANO Live showcasing Nano Technology and MEMS Live showcasing Micro Electro Mechanical Systems (MEMS). The combination of the five events represents a total of over 500 exhibitors across a broad spread of cutting edge technology. British Plastics Industry, 2011 sees over 260 exhibitors. It is an ideal forum for anyone who comes into contact with plastics during the manufacturing process to learn of the latest developments in polymer processing technology. From machines to materials to software and contract manufacturing services, Interplas covers the complete spectrum of the plastic industry and many of the 21 GTMA companies there are leaders in these fields. www. britishplasticsshow.com TCT Live - the event for Product Development and Additive Manufacturing in Europe it has 25 GTMA members exhibiting. Here they are showing everything from rapid prototyping and 3D printing to cutting edge product development software and technology. Adopting these technologies is of critical importance for comengraving process but over the 13 years other industries including photographic, pharmaceutical, medical, automotive and electronic have also benefitted. 3D offers a fast turnaround with the majority of projects returned to the customer within two days and many mould toolmakers now see its sub contract laser engraving service as an extension to their workshop, without the outlay of the laser equipment. panies wishing to stay ahead of their competitors. www.tctmagazine.com/x/tctlive/tctlive.html MM Live MEMS & NANO Live UK The MM Live series of events are now recognised as one of the worlds most important exhibitions and conferences for micro manufacturing technologies. Along with co-located shows, MEMS Live UK and NANO Live UK, it is a one-stop shop for small and ultra precision part technology. There are nine of the GTMA's specialist companies showing at MM Live. www.micromanu.com/x/mmlive/mmlive.html The dedicated GTMA Interplas Pavilion Hall 4, Stand A12 has Pods for Select Moulds, Foregone Solutions, Superite Tools, ND Precision Products, 3D Lasertec, Hanson Thorpe and Mastercam.

These exhibits, coupled with over 175 technical presentations across the three days (Sept 27-29), offered a compelling reason to make the trip to the NEC. It is a great opportunity to engage with the exhibitors on the show floor and dive into your choice of technical presentations. The technologies and solutions on show will make companies who adopt them more competitive, more efficient and more capable of innovation, all critical factors in competing on a global level. Interplas billed as The International Forum for the

Beyond the limits

3D Lasertec Ltd, which is one of the seven companies on the GTMA pod at Interplas, is a sub-contract laser engraving company now entering its 13th anniversary of business. The successful growth of the company has taken laser technology beyond the standard limits to open new and exciting markets. The inclusion of the 3-dimensional laser enhances the laser engraving probabilities to new business that previously would not have considered changing from the traditional methods. Mould toolmakers of injection and blow moulds, diecasting and stamping dies were among the first to identify with the laser

www.3dlasertec.co.uk Interplas GTMA Stand A12 Pod C

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Interplas/TCT/MMLive Interplas/TCT/MMLive

Exhibitors
INTERPLAS 3D Lasertec A12 GTMA Pod C www.3dlasertec.co.uk Agentdraw E31 www.agentdraw.co.uk Ampco Metal F20 www.ampcometal.com Bourne Technical Mouldings A5 www.btm-uk.co.uk Bru Y Rubio UK G56 www.bruyrubio.co.uk Danly UK f39 www.danly.co.uk DMS F39 www.dms-diemould.co.uk Foregone Solutions A12 GTMA Pod E www.foregonesolutions.co.uk Genesis Process Solutions D18 www.genesisvmi.com Hanson Thorpe A12 GTMA Pod F www.hansonthorpe.co.uk IMSM A39 www.imsm.com Mastercam A12 GTMA Pod B www.mastercam.co.uk

Masterflow UK G55 www.masterflow-ab.co.uk Metrology Direct G2 www.metrology-direct.com ND Precision Products Ltd A12 GTMA Pod G www.ndprecisionproducts.co.uk Omega Plastics A6 www.omega-plastics.co.uk Roemheld (UK) J4 www.roemheld.co.uk Select Moulds A12 GTMA Pod D www.selectmoulds.co.uk Superite Tools A12 GTMA Pod A www.superite.co.uk WS2 Coatings B38 www.ws2.co.uk MMLive Alicona UK D25 www.alicona.com Bruderer UK A39 www.bruderer.co.uk Metrology Direct B36 www.metrology-direct.com Nikon Metrology E30 www.nikonmetrology.com NPL - National Physical Laboratory A25 www.npltech.co.uk Rofin-Baasel A32 www.rofin.co.uk

L.S. Starrett D35 www.starrett.co.uk Vision Engineering D35 www.visioneng.com Carl Zeiss F42 www.zeiss.co.uk/metrology TCT Live 3T RPD E20 www.3trpd.co.uk Central Scanning F10 F6 www.central-scanning.co.uk Concept Laser E36 www.estechnology.co.uk Delcam UK J2 www.delcam.com EOS Electro Optical Systems D24 www.eos.info ES Technology E36 www.estechnology.co.uk EuroPac 3Dimensional F32 www.europac3d.com FARO UK E15 www.faro.com/uk GOM UK E22 www.gom.uk.com GTMA K41 www.gtma.co.uk Hexagon Metrology H12 www.hexagonmetrology.com John Burn Co E27 Tel: 0121 508 4144

Mantech E23 wwwmantrechgeometrics.com Midas Pattern J24 www.midas-pattern.co.uk Nikon Metrology E30 www.nikonmetrology.com Paragon Rapid Technologies G15 www.paragon-rt.com Physical Digital K2 www.physicaldigital.com Proto Labs F16 www.protolabs.co.uk Protomold F16 www.protomold.co.uk Rapitypes D28 www.rapitypes.com Renishaw E16 www.renishaw.com Trac Measurement Systems F18 www.trac-group.com Wenzel UK H16 www.wenzel-cmm.co.uk Carl Zeiss F40 www.zeiss.co.uk/metrology

The GTMA Pavilion (Stand A12) has seven Pods dedicated to individual companies, but there is also information available there on the full membership.

ROEMHELD to show its hot attraction

The leading attraction on Roemheld's stand at Interplas 2011 will be the MTECS magnetic clamping system, the only product on the market to work continuously at 240oC. It is very safe as it is based on a permanent magnet solution and requires no external power to remain clamped. It can also easily be fitted to both new and old machines, whether injection moulding or rubber moulding presses. The M-TECS system also overcomes many of the problems of conventional clamping systems: long change over time, clamping points in less than ideal positions, hot working area, differing size, shapes and number of moulds. Visitors to the stand will be able to see a live demonstration of the system, showing both the ease of use and the high clamping power available. On the stand there will also be demonstrations of a range of clamping products for injection and rubber moulding presses. Roemheld is the leading manufacturer of hydraulic and magnetic clamping systems for machining, pressing, assembling and many other applications; offering clamping forces from 2kN up to 630kN.

To find out more about Roemhelds workholding solutions call 0121 453 1414 or visit the website. www.roemheld.co.uk Interplas Stand J4 -

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Interplas/TCT/MMLive Interplas/TCT/MMLive

ND Precision Products meeting customer needs

Precision toolmakers ND Precision Products is exhibiting at Interplas in the GTMA Pod where it will promote its cost effective tooling solutions. The company has an established, long retained and highly experienced workforce and offers high priority turnaround times together with a professional and highly competitive service. Our aim is to offer cost effective tooling solutions to all our customers, says MD Nick Squire, often advising on alternative methods of manufacture to reduce costs and improve productivity. Founded in 1973 NDPP has matched its vast experience with continual investment in the latest engineering equipment and computer aided design facilities. Recent investments in cutting edge manufacturing technologies include AGIE wire and sink erosion equipment, 3R automation and solid edge (UGS) CAD design means it is confident it can meet your most challenging requirements. Its fully self-sufficient plant produces tooling solutions with high levels of accuracy and superior surface finish for sectors across Europe including aerospace, automotive, med-

ical, pharmaceutical, oil & gas, and marine. The ISO 9001:2008 accredited company is also looking to the future with a strategic partnership with Exeter University to develop moulding technologies

to improve tool design and efficiencies. wwww. ndprecisionproducts.co.uk Interplas GTMA Stand A12 Pod G

Proto Labs helps in life saver for elderly

Two arms of GTMA member Proto Labs have helped bring to market a potential life-saving product for elderly people. The product from Healthsense is called eNeighbour, an emergency response system that automatically calls for help if an elderly person is incapacitated. It uses motion sensors, contact sensors, chair and bed sensors and others which are placed around the user's home to monitor activity 24 hours a day. The system watches for anomalies like unusually long periods of inactivity. In such cases, eNeighbor automatically generate calls for help to a neighbour who can check on the user. Healthsense usedProtomold, which is at TCT Live, when first introducing the eNeighbor system to make casing shells for 1000 pendants, including several parts for each of two, slightly different versions. Healthsense mechanical engineer Dave Anderson says they were delivered so quickly it allowed them to introduce the product while we were still finetuning the design. The company then decided to also work with Firstcut, the prototype CNC machining division of Proto Labs, to makeprototypes for functional tests. They needed five sets of part and Firstcut was able to supply the precision CNC machined, low volume functional prototypes that were perfect for testing in as little as one day. Because Firstcut made parts that comprise much of the interface between the device and its users, we were able to get information on both the look and feel and also realworld performance, says Mr. Anderson. Used together, he says, the Firstcut and Protomold services allowed Healthsense to make its prototype and low-volume production parts in a wide range of resins at reasonable prices and very quickly. He is also very impressed with the companys free online quot-

ing tool ProtoQuote which gave him to a detailed pricequote, along with feedback on the viability and design of the mould model. It allowed him to adjust manufacturing parameters like finish, resin, and partquantity, and the pricing changed to reflect the new input, all in real-time. www.protolabs.co.uk TCT Stand F16

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events... events... events... events... events...

Sponsored by

Medical event is a big draw

GTMA is hosting a major Medical Conference, Engineering Assisted Surgery , on 23 November which is expected to attract well over 100 delegates from the manufacturing base. The presentations being made at the event at the Manufacturing Technology Centre, Coventy, are a big draw with the keynote speaker Mr Ninian Peckitt, Consultant Cosmetic Oral and Maxillofacial Surgeon and Clinical Director at the National Centre for Aesthetic Facial and Oral Surgery. He coined the phrase Engineering Assisted Surgery which captures his vision, and has been involved in pioneering work in maxillofacial surgery. He uses the very latest engineering advances to benefit patients, including the use of computerised CT and MRI scanners to build 3D models of patients heads and then transferring data to rapid prototyping devices, such as stereolithography machines. His presentation will be on engineering assisted surgery and in an impressive and strong line up presentations by other speakers as we went to Press were covering: An overview of the medical market Production of precise prothesis and implants using additive manufacturing Partnering with surgeons to develop implants Medical implant surface integrity and properties analysis Joint reconstruction machining case study Tooling and software for orthodontic manufacturing

At the conference: Chairperson Sue Dunkerton and keynote speaker Mr Ninian Peckitt

There will also be an open forum with exhibitors and chairperson for the conference is Sue Dunkerton, Co-Director of the HealthTech & Medicines Knowledge Transfer Network, who has a strong background in medical technologies. If you are interested in attending please contact GTMA on 0121 601 6350 or email admin@gtma.co.uk Event information:

www.engineeringassistedsurgery.co.uk Manufacturing Technology Centre: www.the-mtc.org All delegates attending will receive copies of the GTMA Medical Executive Briefing with its Business Zone with comprehensive contact listings. This was updated in the last issue of GTMA News. For copies email admin@gtma.co.uk

Focus report on MANUFACTURING UK

Next Issue... The next issue of GTMA News will be used to focus on achievements right across the GTMA membership in a special FOCUS REPORT called MANUFACTURING UK. It will underline the Bringing it Back to Britain message and show the immense reservoir of expertise in manufacturing in the UK, and especially in GTMA. Areas we want to cover range from design and tooling, to component manufacture, rapid prototyping, tooling technologies and metrology. The focus is to highlight quality in the supply chain. The issue will also cover Farnborough 2012, MACH 2012 and give updates on Make Measurement Matter and the Medical event being held in November. ENERGY EXECUTIVE BRIEFING: This special publication is now being produced for members (see page 4). Contact to be involved in either of these is Colin Swindells on 011243 826358 or email colin.swindells@tiscalli.co.uk

Events 2011
Sep 27th 29th Interplas/TCT/MM Live, NEC, Birmingham, GTMA Pavilion A12 and TCT Stand K41 October 5th FAC Workshop SC21, Farnborough October 14th Plastics Industry Awards, London Hilton October 18th British Bankers Association Meeting, London October 19th GTMA Make Measurement Matter Roadshow, Donington Park October 26th FAC Workshop SC21, Farnborough Nov 9th 10th Aero Engineering and Composites Show, Nec, Birmingham, MRC Stand Nov 15th 16th LVMC Conference and Exhibition, Concorde Centre, Manchester Nov 23rd Medical Sector Event, MTC Centre, Ansty, Warwickshire Nov 30th 3rd Euromold 2011, Frankfurt, Germany December 13th Sporting Christmas Dinner, Holiday Inn, Smallbrook, Birmingham 2012 MACH 2012, NEC, Birmingham, April 16th 20th GTMA Pavilion

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