Topics Process Knowledge

Operations Maintenace (CLAIR) SOP knowledge, Quality Production

Safety knowledge/SHE

Shaan/Muskaan SIPOC Behavioural On Job Learning & Pretests

ONE STAR TO 2 STAR Syllabus Operations SAP Plant Introduction & Process flow in chemical Plant, SAP plant Sections ,Plant layout & design knowledge,Knolwedge of boiler section, PLC Operation, Sulpher Melting Operation,Suplur firing rate,buliding of temp in burner as per requirment,gas quality, Boiler Operation and acid processing Adherance of maintenanace SOPs, General Maintenace knowledge,Cleaning,Lubrication,Inspection,Equiipment assembly,Following Checklist,Time and and motion study,in depth knowledge of Machine function, SOP Knowledge ( Sulphur handling,Boiler Operation,Steam handling,Lab. quality testing Quality knowledge about product Sulphuric Acid ,Quality Parameters of Sulphuric Acid ,importance of Quality Consciousness,Raw material knowledge Plant Production knowledge ,Plant Production parametrers /targets understanding,Acid production Procedure, Daily Production achievement understanding,Quality maintenance, Hrly production monitoring Understanding about safety,(Safe Handling of Hazardous Chemicals) Machine Safety knowledge /Dos & Dont's, SOP's related to Safety Knowledge about Shaan,Formats/Checklists,Shaan at Machine & Shopfloor,Muskaan Concept,Importance /Benefits of muskaans,Process improvement through muskaan at shopfloor Understanding about SIPOC model,SIPOC Parametres knowledge, Positive Attitude,personal Hygiene,Teamwork,discipline,Communication skill,Time Management,learning attitude,Assertive to accept new challenges Day wise tests,Pretest at the start of the training,Post test ,On job Learning at machine & Shopfloor

Topics Process Knowledge

Electrical Operations

Electrical Maintenace (CLAIR)

SOP knowledge, Quality Production Safety knowledge/SHE

Shaan/Muskaan SIPOC Behavioural On Job Learning & Pretests

ONE STAR TO 2 STAR Syllabus Energy (Electrical) Process flow in Energy Plant, Introduction, Energy plant Sections (Boiler section ,Turbine section ,Steam Generation) SOP knowledge & understanding,Plant layout and design Understanding,Raw material & ash handling Plant Start up/Normal/Shut down Procedure, Electronic Governer System ,Knowledge about Motors(Induction Motors-HT & LT,Motor Overhauling)Knolwedge about Starters AVR System,Knolwedge about Electrical Circuits & Generators,Single line diagram & Load Management,VFB basics,ANSI codes for protection functions ,Protection relays of Feeders and Generators ,ESP knowledge(ALSTOM),66 KV substation Equipments,PCC & MCC & LT breakers , Alternators knowledge ,its function , SOP 's Maintenance of Motors, Motor Overhauling., Electrical Circuits & Generators maintenance Single line maintenance, Generators maintenance , Alternators Maintenance. SOPof Plant Start up/Normal/Shut down Procedure, SOP Motors(Induction Motors-HT & LT,Motor Overhauling, SOP Starters AVR System, SOP Protection relays of Feeders and Generators,SOP of Alternators Processes Quality knowledge about product(energy) ,Quality Parameters of Energy ,importance of Quality Consciousness,Raw material knowledge Plant Production knowledge ,Plant Production parametrers /targets understanding,Steam Generation and Calculation Procedure Daily Production achievement understanding

Electrical Safety, Safety from High Temperature and High Pressure. PPE, Knowledge about Shaan,Formats/Checklists,Shaan at Machine & Shopfloor,Muskaan Concept,Importance /Benefits of muskaans,Process improvement through muskaan at shopfloor Understanding about SIPOC model,SIPOC Parametres knowledge, Positive Attitude,personal Hygiene,Teamwork,discipline,Communication skill,Time Management Day wise tests,Pretest at the start of the training,Post test ,On job Learning at machine & Shopfloor

Topics Process Knowledge

Operations

General Maintenace (CLAIR) SOP knowledge, Quality Production Safety knowledge/SHE

Shaan/Muskaan SIPOC Behavioural On Job Learning & Pretests

ONE STAR TO 2 STAR Syllabus Energy (Production) Process flow in Energy Plant, Introduction, Energy plant Sections (Boiler section ,Turbine section ,Steam Generation) SOP knowledge & understanding,Plant layout and design Understanding,Raw material & ash handling Plant Start up/Normal/Shut down Procedure, Boiler Operation & Turbine Operation knowledge ,Process flow, P & I diadgrams of boiler & Turbine, Layout and design understanding, definition & types of Boiler & Turbine ,(Indian regulation Norms)Fuel Fedding,ESP knowledge, Chemical dosing & interlocks,Colling water Process (Turbine),Equipment Discription (Lube Oil,Control Oil system,PRS ejectors,Centrifugal Machnies,Gland Sealing system,Condensor & CEP pump knowledge General Maintenace knowledge,Cleaning,Lubrication,Inspection,Tightning of Machines,Following Checklist,Knowledge of Motors/pumps/Electric Equipments & Alarms ,troubleshooting Boiler SOP's , Turbine SOP's , Ash Handling SOP's,DCS operation , Fuel Feeding related SOP's Quality knowledge about product(energy) ,Quality Parameters of Energy ,importance of Quality Consciousness,Raw material knowledge Plant Production knowledge ,Plant Production parametrers /targets understanding,Steam Generation and Calculation Procedure Daily Production achievement understanding Understanding about safety,(BOILER Related Safety ,Turbine Related Safety,Fire Safety,chemical Safety ,Electrical Safety ) Machine Safety knowledge /Dos & Dont's, SOP's related to Safety ,Emergency procedures,Legal compliance & Norms (Regulation Act) Knowledge about Shaan,Formats/Checklists,Shaan at Machine & Shopfloor,Muskaan Concept,Importance /Benefits of muskaans,Process improvement through muskaan at shopfloor Understanding about SIPOC model,SIPOC Parametres knowledge, Positive Attitude,personal Hygiene,Teamwork,discipline,Communication skill,Time Management Day wise tests,Pretest at the start of the training,Post test ,On job Learning at machine & Shopfloor