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B)
Installation Guide e
Content
2 Specification of th C bi t S ifi ti f the Cabinets 3 Modules in the Cabinets 3 Installation Scenarios 4 Installation Tools 5 1. 1 Installation Procedure 6 2. Installing the Cabinets 3. Earth Grounding the Cabine 12 ets 4. Installing the Optional Modu ules 13 5. Installing the Cables 16 26 6. Sealing the Cable Holes 7. Installing the Batteries and their Cables 27 8. Checklist for the Installation 28 n 9. Checking the Power-On Sta atus 30 31 10. Appendix 36 11. Change History
Cabinet dimensions (excluding the TEC cool hood of the IBBS200T): 600 mm x 700 mm x 480 mm (W x H x D) e
Cabinets
Item
Specification R Remarks Including the cabinet frame, inner air circulation fan f box, outer air circulation fan box, core of the heat-exchanger, heat-exchanger EPS subrack, and related h subrack cables. c Excluding the BBU, customer equipment, PMU, E PSUs, and batteries. P Including the cabinet, one PMU, three PSUs, and a one BBU. Excluding the customer equipment and batteries. E Including the cabinet frame, inner air circulation fan f box, outer air circulation fan box, and core of o the heat-exchanger. Excluding the customer equipment and batteries E
91 kg
Cabinet weight 57 kg
IBBS200T
Cabinet weight 70 kg Battery 48 V 50 Ah or 48 V 92 Ah battery group that can be maintained from the front
Excluding the batteries E Supporting 48 V 100 Ah backup power by S connecting two 48 V 50 Ah battery groups in c parallel. p Supporting 48 V 184 Ah backup power by S connecting two 48 V 92 Ah battery groups in c parallel. p
TMC11H
CMUA
DCDU-03 EPS PMU PSU Junction box EPS S48100D Junc ction box Junction box
IBB BS200D
Power distribu ution box In this document, the equipment appearance is for reference only. The actual equipment may differ from what is shown in the figures.
IBBS200T
Power distribution box
CMUA
CMUA
Installation Scenarios
Wall APM30H or TMC11H IBBS200D or IBBS200T APM30H or TMC11H Pole
APM30H or TMC11H
Base
Base
APM30H or TMC11H
APM30H
APM30H
IBBS200D or IBBS200T
IBBS200D or IBBS200T
IBBS200D D or IBBS200T T
IBBS200D or IBBS200T
IBBS200D or IBBS200T
IBBS200D or IBBS200T
Installation Tools
Insulated screwdriver
Diagonal pliers
Socket wrench
Torque wrench
Wire cutter
Rubber hammer
Iron
Wire stripper
Hea gun at
Level bar
Multimeter
Cleaner
1 Installation Procedure
Sta art
En nd
Maximum 120
> 800
The values in the figure are not for the concrete plinth. The recommended distance between the cabinets is 40 mm, and the maximum distance between the cabinets is 150 mm. If the Noise Reduction Module (NRM) is installed, the distance b t di t between th cabinets i 150 mm. the bi t is
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434
Concrete plinth
Do n use the hammer drill to drill not holes on the concrete plinth through the holes on the base. his In th way, the paint on the base may be damaged.
Expansion tube
Adjust the base level by adding adjusting pads to the bolts between the base and the concrete plinth.
Remove the baffle plates from both sides of the base (by removing the plate on the left as an example).
of the base.
All the three cable holes on the base can be used for cabling. You can use the cable holes based on actual requirements.
Plastic screw
Maximum 90
Before installing the plastic screws, clean the mounting holes to prevent scrap iron from entering.
M1230 Bolt4
To ensure the waterpro oof performance of the cab binet, keep well the cover plates fo the round or hole of the cabinet.
Cover plate
Trapezoidal rack
Pole
4. Move the cabinet on to the trapezoidal rack and attach them with the bolts.
Spring washer
When the APM30H is installed on a metal pole, greas must be covered. For details, see Appendix e on se page 35. Hold the cabinet when opening the door to prevent th cabinet from tipping over. he The diameter of the metal pole on which the APM30H and TMC11H are installed ranges from 100 mm H to 120 mm.
10
280
Trapezoidal rack
Hold the cabinet when opening the door to prevent the cabinet from tipping over.
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APM30H
Grounding busbar
12
European standard
American standard
Multi-purpose UK standard
L2 PGND
SOU N2
If both the SOU and the he eater are installed in the cabinet the t, heater is installed above th he SOU, that is, in the 1 U space next to the SOU.
M6
PWR1
5 RS485 Information about the BBU, see BBU Installation Guide. Either the EMUA or the SLPU is installed.
PWR1
LOAD7
RS485
COM OUT
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OUT0
M6
SLPU BBU
3. Install the external dry contact monitoring and alarm signal cable
Mapping relationship between the pins in the input and output ports on the USLP2
Information about the BBU, see BBU Installation Guide. The SLPU can work as a protection unit of trunk signals or monitoring signals. This section describes the procedure for installing the SLPU that is used to protect monitoring signals. The SLPU used to protect monitoring signals is installed below the BBU, occupying a 1 U space. Either the EMUA or the SLPU is installed.
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General principles for routing the cables 1 and Different types of cables must be separately routed a cannot be bound in the same bundle. Cables in each bundle or any two bundles cannot be entangled d. The cables must be bundled tightly and neatly The jackets of the cables are not damaged neatly. damaged. Labels or nameplates must be attached to the cables after they are installed. s The cables of different types must be routed in parallel or separated by special objects. times of the diameter of the cable. The bending radius of the cable is not less than five t If the length of the power cable is insufficient, replace the cable rather than adding connectors or soldering e joints to lengthen the cable cable.
2 3 4 5 6
L N
NEG(-) NEG( )
RTN(+)
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110V AC mode
Shortcircuiting bar
L PE N
L1 L2 N PE
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NEG(-)
TMC
L N
N L 3 3
RTN(+)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:2 1. Power cables for the IBBS200D/IBBS200T
Either the IBBS200D or the IBBS200T is installed. Add the power series 120 connector. For details, see "Appendix a" on page 31.
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FAN/TEC RTN(+)
FAN/TEC NEG(-)
For details on how to assemble the easy power receptacle (pressfit type) connector, connector see "Appendix b" Appendix b on page 32.
Must route the power cables for the heating films in the IBBS200Ds into the power box of the heating film from the top down.
L1 N1
L2 N2
The power box of the heating film Prevent the wires from exposing out of the power box of the heating film.
From L2/N2
From L1/N1
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FAN/TEC RTN(+)
FAN/TEC C NEG(-)
If the LOAD2 is already occupied, it is recommended that the fuse for the LOAD4 terminals be changed to meet the output MCB requirements for the IBBS. For details, see "Appendix c" on page 33 Appendix c 33.
From LOAD2
From LOAD3
Either the IBBS200D or the IBBS200T is installed. Add the power series 120 connector. For details, see "Appendix a" on page 31.
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For details on how to assemble the easy power receptacle (pressfit type) connector, see "Appendix b" on page 32.
L N 1 1 L 2 N 2 Must M t route the power cables for the heating films i th t th bl f th h ti fil in the IBBS200D into the power box of the heating film from the top down. Prevent the wires from exposing out of the power box of the heating film.
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1. APM30H+IBBS200D/IBBS200T
APM30H+IBBS200D APM30H+IBBS200T
COM_485
COM_485
22
APM30H+2 IBBS200T
COM_485
COM_IN COM_OUT
COM_IN COM_OUT
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MON0 UEIU
COM_OUT COM_IN
2 APM30H+2 IBBS200T
COM_485 COM_IN
MON0 UEIU
COM_IN COM_OUT
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COM_OUT COM_IN
MON0 UEIU
COM_OUT COM_IN
APM30H+2 IBBS200T+TMC11H
COM_485 COM_IN
COM_IN COM_OUT
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Lead the cable through the cable hole with an aperture matchi the cross-sectional area of the cable in order that the ing sealing i effective. li is ff ti
Fireproof clay Baffle plate Fireproof clay Baffle piece PVC corrugated pipe
The fireproof clay can be used to seal the cable holes of the base. It cannot be used to seal the cable holes of the cabinet.
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EPS
Push the baffle plate upwards until it is contact with the screws, and then tighten the g screws.
27
3 4
28
13
29
End
End
The normal voltage range of the DC output power to the DCDU-03 is from: -43.2 V DC ~ -57 V DC The normal status of the indicators on the CMUA: RUN indicator: Blinking ALM indicator: OFF
The normal status of the indicators on the PMU: RUN indicator: Blinking ALM indicator: OFF The normal status of the indicators on the PSU: Power indicator: Steady green Protection indicator: OFF Fault indicator: OFF The normal voltage range of the output power to the EPS is from: -43.2 V DC ~ -57 V DC The normal status of the indicators on the CMUA: RUN indicator: Blinking ALM indicator: OFF
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L1=23~25 mm L1
Conductor
When stripping the jacket off the cable do not damage the me cable, etal conductor of the cable.
L2
Contact terminal
The contact terminal should contact the end of the jacket of the cable. When placing the contact terminal on the conductor closely to the end of the jacket, ensure that the L2 part of the conductor which sticks out of the contact terminal should not exceed 2 mm.
Use the crimping tool to press the end of the contact terminal on the conductor.
Crimping tool
heat-shrinkable tube
L3
Heat gun Power series 120 connector Contact terminal Heat-shrinkable tube
heatshrinkable tube
L3
Retaining spring g
The heat-shrinkable tube cannot be exposed outside the power series 120 connector.
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10 Appendix b
Assembling the Easy Power Rec ceptacle (Pressfit Type) Connector
1. Material: Easy Power Receptacle (Pressfit Type) C Connector, contact terminal, heat-shrinkable tube, and cable 2. Procedure for adding the contact ter rminal
Strip the jacket off the cable according to the scale on the equipment. Use a screwdriver to push the sliding block until the in-position mark is completely exposed.
Scale
In-position mark
7.5
+0.5 .0
Insert the conductors into the holes. That is, insert the red cable connected to the positive pole into hole 1 and blue cable connected to the negative pole into hole 2.
Hole for the conductor Sliding block
The conductor should be in the center of the holes. The conductor should be perpendicular to the holes. The depth of the conductor into the hole should be not less than 11 mm.
Push back the sliding blocks until they are in position. Then, check whether the conductors are secure by gently pulling the cables.
If the conductor slides outward or the wire of the conductor is exposed outside the hole for the conductor, remove the conductor, cut the split wires, and then strip the jacket and install the conductor again.
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33
YB030
Pontone 422U
Cleaning
Clean cotton cloth can be used to rub the stain or dust on the surface of the area to be polished or repaired.
Paint repair
Brushing paint of corresponding color should be applied according to the original coating. Prior to the repair, the paint should be shaken well. After that, use the small brush inside n the bottle to absorb paint and evenly spread on the damaged area till the scratch/damage is covered. Note that the paint coating applied should be as thin as possible. Paint coating ould be kept smooth. should not reveal any drops. The surface sho
Drying
The surface of the repair paint should be placed in indoor temperature for 30 minutes. After that, subsequent operations can proceed.
Quality
The color of the surface of the repair area sh hould be consistent with that of the surrounding area, without obvious edges and b l ith t b i d d bulge. S atches and d Scrat h d damages should b covered h ld be d properly. There should not be dropped paint. .
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2. Before installing the rubber blocks for leading out the cables, cover the grease evenly, and then insert the three surface and gaps of the blocks with g blocks into the cable frame.
Grease e
When the APM30H is installed on a metal pole or on the wall, grease should also be covered around the four bolts which are used to attach the cabinet and trapezoidal rack.
3. Insert the rubber caps into the cab ble module after covering the caps with g grease, and then cover the jackets of the cab bles with grease before leading the cable throu the ugh cable module.
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11 Change History
This describes the changes in the APM30H&TM MC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide.
14 (2010-12-20) This is the thirteenth commercial release. Compared 14 with 13, 1. 1 Add th d the description about th power cable f th j ction box in the TMC11H i th chapter of I t lli th i ti b t the bl for the juncti b i th in the h t f Installing the Power Cables (-48 V DC). 13 (2010-11-30) This is the twelfth commercial release. Compared 13 with 12, 1. Add the description about the SLPU in the chapter of Installing the Optional Modules. 12 (2010-09-30) This is the eleventh commercial release. Compared 12 with 11, 1. Add the diameter specification of the metal pole on which the Apm30H and TMC11H are installed in the chapter of Installing the Cabinets. 11 (2010-08-25) This is the tenth commercial release. Compared 11 with 10 10, 1. Update the power cable for the heater in the chapter o Installing the Optional Modules. of 2. Add the figure about mapping relationship between the pins in the input and output ports on the USLP2 in the e chapter of Installing the Optional Modules.
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11 Change History
10 (2010-07-15) This is the ninth commercial release. Compared 10 with 09, 1. Add the scenarios of the cabinets in the chapter of Installation Scenarios. 2. Add the scenarios of the power cables between the AP PM30H and IBBS200D or IBBS200T in the chapter of Installing the Power Cables (AC Power Supply Scenar rio) 3. Add the scenarios of the cabinets in the chapter of Installing the Monitoring Signal Cables. 4. Update the checklist for the installation. 09 (2010-06-30) This is the eighth commercial release. Compared 09 with 08, Add the specifications of the bolts in the chapter of Ins stalling the Cabinets. 08 (2010-05-05) This is the seventh commercial release. Compared V200R003_08 with V200R003_07, Update the information about the bolts which are used to install the cabinets. o 07 (2010-04-10) This is the sixth commercial release. 06 (2010-03-15) This is the fifth commercial release. Compared V200R003_06 with V200R003_05, Update the information about how to install the cabinets. 05 (2010-02-25) This is the fourth commercial release. Compared V200R003_05 with V200R003_04, Add the information about SLPU. 04 (2010-01-15) This is the third commercial release. Compared V200R003_04 with V200R003_03, Add the information about the SOU and the heater. 03 (2009-12-30) This is the second commercial release. Compared V200R003_03 with V200R003_02, p Update the information about how to install the cabinets. 02 (2009-09-30) This is the first commercial release. 01 (2009-08-10) This is the draft release.
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