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Kmol/h : 869.

91
P= 26.40 P= 633.50 Kg /h : 37,100.63
B= 22.34 B= 0.71
I= 41.44 I= 234.84
C= 1.24 C= 0.84
D= 0.03 D= 0.03
Kmol/h : 91.45
Kg /h : 4,828.59
ANY CHANGES IN FEED STREAM MOLAR RATE, O
ANY OF SYSTEM PERFORMANCE SPECIFICATION
SHOULD BE APPLIED IN THIS SECTION
You can change: 8 10 P=
B=
Kmol/h : 100.00 I=
Kg /h : 5,796.28 Kmol/h : 1,061.36 C=
2.00 Kg /h : 47,725.51 2.00 D=
MIXER REACTOR
1.00 P= 712.91
P= 53.02 B= 67.24 3.00
B= 44.19 I= 279.07
I= 2.79 C= 2.08
D= 0.06

P= 0.26
Mass purity of C: 97.31 B= 0.90
I= 0.41
C= 37.72
D= 0.16 6.00
Kmol/h : 39.46
Kg /h : 4,651.59

P= 0.00 7.00 7.00


B= 0.03
I= 0.00
C= 2.41
D= 2.95
Kmol/h : 5.40
Kg /h : 769.94
10.00 Fs 10 = 0.99
P= 633.50
B= 0.71 11.00
I= 234.84
C= 0.84 SPLITTER
D= 0.03 P= 6.40
9.00 B= 0.01
Kmol/h : I= 2.37
M MOLAR RATE, OR 878.70 P= 639.89 C= 0.01
E SPECIFICATIONS Kg /h : B= 0.72 D= 0.00
HIS SECTION 37,475.39 I= 237.21 Kmol/h : 8.79
C= 0.84 Kg /h : 374.75
666.56 D= 0.03
23.99 9.00 Fr-P-9: 0.91
279.07 Fr-B-9: 0.21
42.22 Kmol/h : 1,015.01 Fr-I-9: 0.85
3.17 Kg /h : 47,725.51 Fr-C-9: 0.06
Flash
C.

3.00 Fr-D-9: 0.11

4.00

P= 26.66 P= 26.40
B= 23.27 B= 22.34
Fr-P-6: 0.09 I= 41.86 I= 41.44
Fr-B-6: 0.11 C= 41.37 C= 1.24
Fr-I-6: 0.77 D= 3.14 D= 0.03
Fr-C-6: 0.99 Kmol/h : 136.31 Kmol/h : 91.45
Fr-D-6: 0.07 Kg /h : 10,250.12 Kg /h : 4,828.59

8.00

Fr-P-8: 0.02
D.C.
(2)

Kmol/h : 44.86 4.00 Fr-B-8: 0.86


D.C.

Kg /h : 5,421.52 Fr-I-8: 0.87


(1)

5.00 5.00 Fr-C-8: 0.09


P= 0.27 Fr-D-8: 0.04
B= 0.93
I= 0.42
C= 40.13
D= 3.11
Please DO NOT CHANGE any number in this sheet! To chang
###
D= 0.03 5.09
P = 26.40 C= 0.84 100.30
B = 22.34 P = 633.50 869.91 26,606.83 Frac Split "10" =
C = 1.24 I = 234.84 I = 234.84 10.00 10,332.83
D = 0.03 C= 0.84 B= 0.71 55.58
I = 41.44 B= 0.71 37,100.63 B=
2.26 P= 633.50 P=
Kg/hr Kmol/hr D= 0.0314 I=
5,796.28 100.00 kmol/hr 1,061.36 C=
1.00 2.00 D=
MIXER kg/hr 47,725.51
REACTOR 3.00 1,015.01
P = 53.02 2,226.98 P = 712.91 P = 666.56
I = 2.79 122.79 I = 279.07 I = 279.07
B = 44.19 3,446.51 B = 67.24 B = 23.99
C= 2.08 C = 42.22
in p: 2,349.77
D= 0.06 D = 3.17
kg/hr 47,725.51

Shut Down the Process Begin the Process

P : Propylene ( C3H6 ) 42.00


I : Propane ( C3H8 ) an inert in the reactor! 44.00
B : Benzene ( C6H6 ) 78.00
C : Cumene (C9H12) Desired product 120.00
D : diisopropylbenzene ( C12H18 ) Undesired byproduct 162.00
sheet! To change any number, return to the MAIN sheet.

ac Split "10" = 0.99 8.79 lm/hr


11.00
SPLITTER
0.72 kg/hr 37,475.39 56.14 P = 6.40 268.76
639.89 9.00 26,875.59 I = 2.37 104.37
237.21 878.70 kmol/hr 10,437.20 B= 0.01 0.56
0.84 101.32 C= 0.01 1.01
0.03 V/L Fr P9= 0.96 5.14 D= 0.00 0.05 MOLES KG
kmol/hr Se Fr B9= 0.03 8.00 kg/hr 374.75 TOTAL I= 2.79 122.79
par Fr C9= 0.02 TOTAL B= 0.94 73.17
ato Fr D9= 0.01 P = 26.40 1,108.62 TOTAL C= 40.14 4,816.60
r
Fr I9= 0.85 B = 22.34 1,742.51 TOTAL D= 3.11 503.76
136.31 10,250.12 C = 1.24 148.94 TOTAL P= 6.67 279.95
TOTAL
53.64 5,796.28
4.00 D = 0.03 5.09 OUT
P= 26.66 42.00 1,119.82 I = 41.44 1,823.44
B= 23.27 78.00 1,815.12 mole: 91.45 4,828.59 kg
C= 41.37 120.00 4,964.53 Fr P8= 0.99
D= 3.14 162.00 508.80 Fr B8= 0.96
I= 41.86 44.00 1,841.86 Fr C8= 0.03
kg 10,250.12 Fr D8= 0.01
mole 136.31
DC 1 Fr I8= 0.99 kmol/hr
39.46

P= 0.26 42.00
B= 0.90 78.00
C= 37.72 120.00
D= 0.16 162.00
44.86 kmol/hr 6.00 I= 0.41 44.00
5.00
P= 0.27 42.00 11.20
B= 0.93 78.00 72.60
C= 40.13 120.00 4,815.59 D Fr P6= 0.99
D= 3.11 162.00 503.71 Fr B6= 0.97
I= 0.42 44.00 18.42 C Fr C6= 0.94
kg : 5,421.52 2 Fr D6= 0.05
Fr I6= 0.99

kmol/hr
7.00
P= 0.00 42.00
B= 0.03 78.00
C= 2.41 120.00
D= 2.95 162.00
I= 0.00 44.00
5.40
REACTOR CALCULATIONS:

kg/hr

11.09
70.43 purity of cumene:
4,526.66
25.19 0.97
18.23
4,651.59

kg/hr

0.11 Purity of D
2.18
288.94 0.62
478.53
0.18
769.94
YOU CAN CHANGE THE VALUE OF "BLACK CELLS"
K 1 =2.8 ×10
/
r C
= K 1C P C B

τ= 0.188 r
/
D
=K 2C P CC K 2 = 2.3 ×1
Reactor Volume: 3.000 K1=
Reactor T ( C ) : 400.000
m3 K2=
P_in =C_in*RT= 371,267.260 atm!
Q(m3/h) = 16.000 Prefect Mixing
Continuous Reactor
Kmol/hr C km/m^3C kg/m^3
42.000 P= 712.915 44.557 1,871.402
44.000 I = 279.070 17.442 767.442
78.000 B= 67.238 4.202 327.787
120.000 C= 2.077 0.130 15.577
162.000 D= 0.063 0.004 0.636 KG
total moles/h= 1,061.363 2,982.844 47,725.505

P (predict) Real P
41.660 41.660 Manually Calculate Concentration of P
C kg/m^3
C_P_Out: 41.660 1,749.713
C_B_Out: 1.499 116.953
C_C_Out: 2.638 316.615
C_D_Out: 0.198 32.121
C_I_Out: 17.442 767.442

2,982.844

The smallest
0.200 8.200
"BLACK CELLS" 8.400
8.600

K 1 =2.8 ×107 e −12,530 T f = 0.065


8.800
9.000
K 2 = 2.3 ×10 9 e −17,650 T
C ,P
9.200
9.400

0.231
f C ,B
= 0.978 9.600
9.800
0.009 10.000
P_out = C_out * RT = 355,051.235 atm 10.200
10.400
10.600
C km/m^3 kmol/hr C kg/m^3 KG 10.800
P = 41.660 666.557 1,749.713 27,995.405 11.000
I = 17.442 279.070 767.442 12,279.064 11.200
B = 1.499 23.990 116.953 1,871.253 11.400
C = 2.638 42.215 316.615 5,065.844 11.600
D = 0.198 3.172 32.121 513.939 11.800
total moles/hr = 1,015.005 2,982.844 47,725.505 12.000
12.200
12.400
16.000 41.660 666.557 12.600
alculate Concentration of P in outlet steam 16.000 17.442 279.070 12.800
16.000 1.499 23.990 13.000
16.000 2.638 42.215 13.200
Feed and Product Price difference ($/Day16.000 0.198 3.172 13.400
13.600
31,149.628 $/day 13.800
14.000
To analyze the
finance, please enter
the smallest 14.200
and the largest
volumetric flow rate of
reactor feed 14.400
stream ( m^3/h) below: 14.600
14.800
The largest Flow rate: 8.000 15.000
Now Calculate! and Graph!
The smallest Flow rate: 16.000 15.200
15.400
8.000 15.600
0.200 15.800
16.000
1,169.113
1,123.125
1,077.805
1,033.150
989.157
945.823
903.146
861.120
819.742
779.004
738.902
699.429
660.579
622.345
584.719
547.694
511.263
475.418
440.152
405.456
371.322
337.743
304.710
272.216
240.252
208.811
177.883
147.463
117.540
88.108

59.159

30.684
2.676
-24.872
-51.968
-78.620
-104.836
-130.622
-155.985
-180.934
Prices and Financial Pre-a

* Your job is just to adjust the prices for


materials mentioned below according to stuck
prices

Material Purity % Price ($/kg)


Benzene 100 0.22

Propylene 95% 0.21

Cumene 97.31 0.46

Diisopropylbenzene 62.15 0.15


d Financial Pre-analysis

Feeds' costs Products' prices


($/day) ($/day)

Propylene 2,350 Cumene 49,974

Benzene 18,198 Diisopropylbenzene 1,723

total 20,547 total 51,697

Total Feed and


Product price
difference :
Total Feed and
Product price 31,150 $/day
difference :
The Goal of this project is just to apply the principles of:

Material Balance
Reaction kinetics for multiple reactions in a prefect mixing continu
Stream composition specifications
System Performance specifications
Pre-financial analysis

in a useful programming in order to simulate a process which help t

Reactor Temperature
Reactor Volume
Amount of Feed stream
Separators’ performance specifications
Splitter’s performance specifications and the Purge stream
Volumetric flow rates
Material Prices

Can affect a process unit’s efficiency .


ect mixing continuous reactor

ocess which help to figure out how the factors:

rge stream
Designed By:

Saba Moetamed Shariati

Supervisor Professor: Dr. Posarac


Course : CHBE 241 " Introduction to Chemical Processes"
Dept. of Chemical and Biological Engineering,
The University of British Columbia, Canada , Fall 2006.

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