Академический Документы
Профессиональный Документы
Культура Документы
Welcome to the Equipment Section of the IMD. In this edition we have combined our Extruder & Expander guide with our Hammermills guide, and expanded the section to include more varieties of machinery available in the milling industry today.
Coolers & Dryers section Elevator Buckets section Extruders & Expanders section Hammermills section Mixers & Grinders section Pellet Press section
Hammermills
Pellet Press
Elevator Buckets
This section contains comparison charts for the major Coolers and Dryers manufacturers International Milling Directory 2011/12 | 159
Elevator Buckets
Hammermills
Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Consergra
F40
F160TD
F250TD
250 minimum
450 minimum
Drying to 20-15% (tonnes/24 hours) Drying capacity (tonnes/24 hours) Dimensions (height/width/length Power requirement - Electrical power (kw) Power requirement - Motors Power requirement - Burners Flexible connection tube Tyres (instead of caster wheels) Dust filter Weather protection roof Sound isolation for suction filter Casing
F450TD
Winter and summer thermostat Programmable control Electrical heating Start-up - briefing Rotary-field monitoring (message) Signal lamp Condenser broom Fork-lift slots Unit supports - lockable (4 pcs.) Cable support 2 Telesensors- without ex-protection
= Yes / = No =Optional
Elevator Buckets
Hammermills
Pellet Press
Delux Mfg Co
Cooling capacity (tonnes/24 hours) Drying to 20-15% (tonnes/24 hours) Drying capacity (tonnes/24 hours) Dimensions (height/width/length Power requirement - Electrical power (kw) Power requirement - Motors Power requirement - Burners Flexible connection tube Tyres (instead of caster wheels) Dust filter Weather protection roof Sound isolation for suction filter Casing
Winter and summer thermostat Programmable control Electrical heating Start-up - briefing
Rotary-field monitoring (message) Signal lamp Condenser broom Fork-lift slots Lifting Hooks Unit supports - lockable (4 pcs.) Cable support Not Required 2 Telesensors- without ex-protection
Delux Mfg Co
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
= Yes / = No =Optional
Elevator Buckets
Hammermills
Pellet Press
270 450
280 470
395 630
415 630
Dimensions (height/width/length
Power requirement - Electrical power (kw) Power requirement - Motors Power requirement - Burners Flexible connection tube
single axle with draw shaft 1 filter 300 mm 3000 mm length 300 mm 3000 mm length single axel with draw shaft 1 filter 400 mm 3000 mm length single axel with draw shaft 1 filter 400 mm 3000 mm length single axel with draw shaft 1 filter 400 mm 3000 mm length bi-axial with steering shaft 1 filter 400 mm 3000 mm length bi-axial with steering shaft 1 filter 600 mm 5000 mm length bi-axial with steering shaft 1 set pocket filter 600 mm 5000 mm length bi-axial with steering shaft 1 set pocket filter
Frigortec
Winter and summer thermostat Programmable control Electrical heating Start-up - briefing
= Yes / = No =Optional
Fork-lift slots
Frigortec
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
FRIGORTEC GmbH
The GRANIFRIGORTM grain cooling system was developed together with the University Dsseldorf/ Germany and since then the grain cooling units have been built in series. From 2003 onwards the GRANIFRIGORTM exists in its 3rd generation and has already been supplied in more than 70 countries. Grain cooling with the GRANIFRIGORTM - system is the most natural, safe and efficient way of grain preservation. Several thousands of GRANIFRIGORTM units, successfully in operation, are cooling wheat, barley, maize, rape seed, rye, mixed feed, oats, rice, soy bean, peas, potatoes, grass seeds, paddy, millet, cacao beans, coffee beans, etc. The product series include 8 various unit sizes. The biggest unit is designed for storage capacities of more than 10,000 tons. For tropic regions, we offer a special tropic-unit type. On request, all units are also available for different voltages 50/ 60 Hz, 220/ 400/ 440V. Additional equipment can be ordered like a modular system. If needed, the GRANIFRIGORTM grain coolers can be equipped with a programmable control (direct digital control DDC), or with a conventional safety circuit. Our employees - skilled specialists in the field of refrigeration engineering, electrics and machine engineering - in our own production in Amtzell / GERMANY are manufacturing cooling units and heat pumps. Quality is FrigorTecs main subject. Each device passes through a quality inspection with multi-stage test runs according to our quality-management system. In this way, each product is tested under its individual conditions relevant to the installation, to ensure that it fulfils in reality its purpose: namely to provide reliable cooling. FrigorTec GmbH is certified according to DIN EN ISO 9001:2000. 166 | International Milling Directory 2011/12
Grain cooling
The most natural way of grain preservation: Without chemical treatment Short amortisation period Low energy costs
GRANIFRIGOR
Elevator Buckets
Hammermills
Pellet Press
L1250
L1350
L2250
L2650
L2700
L3100
L3105
L4145
Holding capacity
16.6 30.5 4.9 962 1464 2 18.8 2.3 1.1 5.3 7.5 2049 2 26.3 3.8 1.1 5.3 9.9 1160 7.3 7.3 2180 3086 3 41.3 3.8 1.1 6.9 10.8 30.5 30.5 25.0 31.7
35.8 30.5 7.3 3019 3946 3 48.8 3.8 2.3 7.8 11.2
35.8 30.5 7.3 3019 3946 4 52.5 3.8 2.3 7.8 11.2
46.5 30.5 7.3 4808 5848 4 75.0 3.8 2.3 10.2 11.2
46.5 30.5 7.3 4942 5813 6 78.8 3.8 2.3 10.2 11.2
57.3 30.5 7.3 4185 6453 6 108.8 7.5 2.3 12.6 11.2
68.1 30.5 7.3 5579 7847 7 131.3 7.5 2.3 15.1 11.2
168 | International Milling Directory 2011/12 Number of fans Total fan motor size (kW) Overall Height (m) Overall length (m)
L5175
327 Amps
40.7
68.0
38.8
48.3
= Yes / = No =Optional
45.8
57.0
70.90
70.2
86.0
97.6
*Note: Capacities in metric tonnes per hour are based on a grain bulk density of 661 kg/m3. The information is intended to assist end users in selecting the grain drying system that they believe best meets their unique preferences and needs. The performance figures and capacities presented herein are only estimates, based on calculated simulations, and do not constitute express or implied warranties. Many factors influence the grain drying process, including ambient temperature, relative humidity, grain variety, grain quality, grain temperature, dryer operating temperatures, dryer add-ons and accessories, and dryer condition, maintenance and operation. At Mathews Company, we continually to strive to improve our products. Accordingly, changes may occur that are not reflected in the specifications and capacities shown above.
Mathews Company
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Mathews Company
he Mathews Company (M-C) has designed, manufactured and marketed grain dryers throughout the world for nearly 60 years. Mathews Company offers both tower and modular dryers for all crops with capacities up to 100 tonnes per hour. The grain dryers are EU certified and are offered with various fuel options such as oil, natural gas, or propane. M-C offers both modular expandable dryers and vacuum cooled energy efficient tower dryers and are operated by M-Cs state-of-theart Pinnacle Lite dryer control system.
LEGACY SERIES
As a central part of your grain handling and management system, an M-C Legacy Series Dryer with multiple heat zones delivers increased flexibility, fuel efficiency and higher quality grain. These modular dryers are expandable and designed with multiple drying zones that deliver increased flexibility, fuel efficiency and higher grain quality. A heavy, welded steel base provides strength and support for future expansion. All modular dryers are equipped with quiet, high air flow centrifugal fans. Adjustable Venturi gas burners provide maximum combustion at all operating temperatures. A gas manifold with microprocessor controlled electronic gas proportional valve allows complete control of plenum temperature for all grain types. Regardless of outside temperature changes, a constant plenum temperature is automatically maintained. Digital readout displays plenum temperature and set point during dryer operation.
TOWER SERIES
Energy saving M-C Tower Series Dryers are engineered to deliver the benefits that are most important to commercial dryer operators. With fewer moving parts and vacuum cooling, M-C tower dryers raise the bar to set a new standard in simplicity, environmental acceptability, reliability and efficiency. The Tower Series dryers are manufactured with a solid, welded stainless steel base, and stainless steel sheeting. Premium Maxon burners offer efficient heat at low pressures throughout the plenum chamber, offering maximum efficiency. In -line centrifugal fan blowers deliver air volume at low RPM for maximum motor life for efficient, quiet drying. 170 | International Milling Directory 2011/12
Vacuum cooling is key to the popularity and success of the M-C tower dryers. Reclaiming heated air from cooling the grain results in less fuel usage and significant monetary savings. After blending with ambient air drawn from outside, the pre-heated air is returned to the blowers, lowering energy consumption and producing maximum efficiency. Easy to operate, clean and quiet, reliable and efficient, M-C Tower Series Dryers provide the best means to lower input costs and add profit.
PINNACLE LITE
M-Cs simple, easy to use, Pinnacle Lite control system with TruDry technology has a touch screen control panel inside a remote, NEMA IV-rated control cabinet. The Pinnacle Lite system regulates heated air temperature, fuel flow, and dryer discharge controls electrical functions with clear, easy to understand operation. Four state-of-the-art RTD sensors with signal-enhanced transmission ensure accurate grain sensing. Remote monitoring capabilities are available and USB port is standard for data transfer. Only M-C dryers come with a failsafe back-up system that is simple to engage. All M-C dryers are able to operate in manual mode in the unlikely event of PLC failure. M-C grain dryers are proven performers! Call 800-323-7045 for a local M-C dealer. International Milling Directory 2011/12 | 171
Elevator Buckets
Hammermills
Pellet Press
Muyang
SKGD2000
SKGD2400
SKGD3000A
SKLN1414A
SKLN1919A
SKLN2828A
SLNF1616A
SLNF2222A
Dryer
Cooler Batch
4 1
30
7.5
15
SLNF3232A
35
Cleaner
1.5
3+0.75
5.5+0.75
Automatic processing control Product flow Air flow Processing time Temperature Poultry feed Livestock feed Aquafeed
1414A,1919A,2424A,2828A
= Yes / = No =Optional
Compact structure and no death corner; smooth and uniform discharge flow;little maintenance required and low energy cost.
Compact structure and no death corner; smooth and uniform discharge flow;little maintenance required and low energy cost.
Muyang
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
5/1
10/2
15/2
12/2
16/2
20/3
24/3
Electrical power capacity (kW) Amount of air (m/h) Drying chamber height (m)
300 550
1000 1150
1000 1500
1000 1500
1500 2000
1500 2860
2000 3200
3000 4000
28/2
Riela
Capacity for wheat-drying with reduction of moisture level from 19 % to 15 % 5 (120) 7,5 (180) 3,3 (79) 50 (120) 12,6 (302) 16,5 (396) 16,5 (396) 21 (504) 28,2 (677) 11 (264) 11,5 (276) 11,5 (276) 19 (456) 19 (456) 25 (600) 35 (840) 19 (456) 24 (576) 24 (576) 31 (744) 42 (1008) 50 (1200) 16 (384) 16,5 (396) 16,5 (396) 27 (648) 27 (648) 35 (840) 50 (1200) 60 (1440) 33,3 (800) 42 (1008)
Capacity for maize-drying with reduction of moisture level from 30 % to 15 % 1,3 (31) 2,4 (57) 5,2 (125) 6,8 (163) 6,8 (163) 8,2 (196) 4 (96) 4,5 (108) 4,5 (108) 6,6 (158) 6,6 (158) 12 (288) 8,8 (211) 14,2 (340) 13,3 (319) 17 (408)
The maximum air temperatur for drying: wheat 90C, rape 75C, maize 130C. The above cited figures refer to the following parameters: outside temperature 15C, air humidity 75%, grain mature and clean, drier in continuous operation. The manufacturer reserves the right to make technical alterations. The specifications for each drier may be amended and adjusted to individual requirements. Higher capacities on request.
Riela
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
ZCME (Dryers)
SHGW120X2
SHGW180X2
SHGW180X2+2
SHGW240X2
SHGW240X2+2
SHGW240X2+4
SHGW300X2
SHGW300X2+2
Drier capacity(T/H)
1-3 1200mm 8m 19.2m2 1800mm 8m 28.8m2 1800mm 12m 43.2m2 2-4 3-5 3-5
5-8
6-8
5-6
5-8
8-10
Heat recyclable Heater mode-steam Inner heater Punch caterpillar caterpillar Frequency caterpillar width Drier time Caterpillar Drier measure "Feeding device swinging Cleaning Screw-auger
3000mm 8m 48m2
SHGW300X2+4
Air outlet
28Kw 36Kw 52Kw 48Kw 62Kw 94Kw 66Kw 96Kw
126Kw
Main power Poultry & Livestock feed Aquatic feed Pet feed Food Customer training
= Yes / = No =Optional
ZCME
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
SKLN1.5/SKLB1.5
SKLN2.5/SKLB2.5
SKLN4/SKLB4
SKLN6/SKLB4
SKLN8/SKLB8
SKLN10/SKLB10
SKLN15
Capacity(t/h)
3
10
15
25
35
Cooler form Cooler volume(m3) Cooling time(min) Cooled feed temerature() Air capacity(m3/min) Discharge system(kw)
34 0.75 34 0.75 1.5 2.5
10
15
3-5 above the room temperature(maximum) 34 1.5 34 1.5 34 1.5 34 1.5 34 2.2 34 2.2
SKLB12
30 12
ZCME (Coolers)
Evener Device
0.55 0.55 0.55 0.55 1.5 1.5 1.5 0.37 0.37 0.37
= Yes / = No =Optional
ZCME
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Pellet Press
Hammermills
Coolers Brambati Group COMESSA Condex (UK) Ltd FrigorTec GmbH GEA Barr-Rosin SABE Coolers/Dryers Andritz Feed & Biofuel B N W Industries (Indiana) COMESSA CPM Wolverine Proctor CPM Wolverine Proctor Ltd Delux Mfg Co Dinnissen BV GEA Barr-Rosin GEA Barr-Rosin Ltd Geelen Counterflow ISF Ltd Muyang Group Orthos Engineering Ltd Ottevanger Milling Engineers B V Riela Karl-Heinz Knoop Sogem Energis Stela-Laxhuber GmbH Teco Dryer TSC BV Wenger Manufacturing Inc Wynveen International B V
Coolers/Dryers control systems Andritz Feed & Biofuel (UK) B N W Industries Export Department Datastor Systems Ltd Intelscan Zhengchang Group (ZCME) Coolers/Dryers counterflow CPM Wolverine Proctor Dinnissen BV Geelen Counterflow JS Conwell Ltd - Buhlermillbank Coolers/Dryers grain Anderson International Corp Consergra s l CPM Wolverine Proctor Delux Mfg Co FrigorTec GmbH Mathews Company Tornum AB Coolers/Dryers horizontal B N W Industries Export Department CPM Wolverine Proctor Lodige Maschinenbau GmbH Coolers/Dryers vertical JS Conwell Ltd - Buhlermillbank
Elevator Buckets
This section contains comparison charts for the major Elevator Bucket manufacturers
Elevator Buckets
Hammermills
Pellet Press
4B Braime
7 x 4.5 7x5 7 x 5.5 7.5 x 5 7.5 x 5.5 8x4 8 x 4.5 8x5 8 x 5.5 8x6 8 x 6.5 8.5 x 4 8x7 9x4 9 x 4.5
9x5
Steel Stainless Steel Starco (S) HDP Nylon Polyurethane Steel Stainless Steel Super Starco (SS) HDP Nylon Polyurethane Steel
Elevator Buckets
GB / Spidex
Steel Stainless Steel HDP Nylon Polyurethane Steel Stainless Steel Steel Stainless Steel Steel
Hammermills
10 x 6.5
4B Braime
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
4B Braime
Steel Stainless Steel Starco (S) HDP Nylon Polyurethane Steel Stainless Steel Super Starco (SS) HDP Nylon Polyurethane Steel Steel Stainless Steel HDP Nylon Polyurethane Steel Stainless Steel Steel Stainless Steel Steel
Elevator Buckets
Hammermills
20 x 8.5
20 x 9
4B Braime
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
4B Braime PROFILE
4B Braime Elevator Components has the worlds largest range of elevator components, leading the field in elevator bucket and bolt design and manufacturing the highest quality forged chain and elevator belting. 4Bs electronics division specializes in level controls, intelligent sensors and safety control systems that prevent costly downtime and minimize the risk of explosion in hazardous areas. With over 120 years of engineering experience and subsidiaries in America, Europe, Africa and Asia along with a worldwide network of distributors, 4B can provide practical solutions for any application no matter the location. 4B also offer a free design service for new or existing bucket elevators and chain conveyors and technical support from a team of specialised engineers.
Euro Bolts (DIN 15237)* Ref 70 Bolts* Fang Bolts* Easifit Bolts* Accessories & Tools
4b-uk@go4b.com
www.go4b.com
www.go4b.com
Forged Chain
A complete line of drop forged chain and accessories designed for all conveying needs.
4Bs drop forged chain is made of special heat treated alloy steel case hardened to Rockwell C57 - C62 with a ductile core hardness of Rockwell C40. 4Bs superior heat treatment technique provides the optimum chain link with a more resilient ductile core for shock resistance, and an extremely hard exterior surface for superior wear resistance. 4B offer the following chain pitches as standard: 102NA, 125NA, 142NA, 142HA, 150NA, 160NA, 175NA, 200NA, 216NA, 250NA, 260NA 4B also offer double and triple links for heavy duty applications as well as the Bolt n Go system.
4Bs Bolt N Go flight system is a revolutionary assembly method for drop forged chain and round link chain. Link and flight assembly is made easy by using a standard bolt and mechanical lock nut with a high strength hollow pin. There are no circlips and no intricate assembly required. There is no welding of flights, no need to remove chain from the conveyor for installation, and no issues with strength. The Bolt n Go system is easy, simple and reliable.
4b-uk@go4b.com
www.go4b.com
Elevator Buckets
Hammermills
Pellet Press
Polyethylene, Nylon, Urethane or Fabricated Steel Nylon, Ductile Iron, Polyethylene, Urethane, Aluminum or Fabricated Steel
Tapco
XD
Inc
CC CC-B U-HD Low profile Style AA Style AC Continuous EuroBucket Super EuroBucket
HD
5x3-1/2
5x4
6x4
7x4 5x4-1/2 7 x 4-1/2 6x5 7x5 8x5 9x5 10x5 11x5 12x5 15x5 19x5
7x5-1/2
12x6 13x6
14x6
9x6-1/2 11x6-1/2 10x7 11x7 12x7 13x7 14x7 15x7 16x7 18x7 20x7 10x8 11x8 12x8 13x8 14x8 15x8 16x8 18x8 20x8 22x8 24x8 13x8-1/2 15x8-1/2 16x9 20x9 18x10 20x10 24x10
Tapco Inc
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Tapco Inc
PROFILE
Product Line: Tapco stocks the largest inventory of elevator buckets and elevator bolts in the Western Hemisphere, with some 900,000 buckets and over 14 million elevator bolts. Tapco also maintains a large inventory of abrasion resistant sheeting, drag flights and hanger bearings. Tapco recently introduced the EuroBucket, a nonmetallic European style bucket to replace pressed steel buckets. This style is currently available in 14 sizes. Tapco
Corporate Mission: Tapcos mission is to provide the highest quality products and services at the best price. The companys focus is on building and maintaining Solid and Reputable relationships with its customers. With an experienced staff, Tapco is able to serve your needs promptly. Most importantly, Tapco appreciates their customers. Tapco looks forward to working with you for many more years, and welcome any suggestions on how they can serve you better in the future. Carl Swisher Tapco Inc. 225 Rock Industrial Park Drive St. Louis, MO 63044 U.S.A. Tel. +1 314 739 9191 Fax: +1 314 739 5880 Email: info@tapcoinc.com
BentHD
_A4int
aquafd
_Jan20
11
12/20/
10
8:08 PM
Page 1
Have You E This In You xperienced r Elevator? For over 35 years, 50 countr and in mo
ies, re than problem o Tapco has been so lv f bent & torn steel ing the buckets.
STYLE
Replace y ou with the m r steel buckets wit h Tapco emory. the bucke ts
r Bucket Urethane Nylon apco non metallic buckets the elev have the ability to They then ator leg and giv e or yie absorb im return to ld to by pact in their orig pass an Tapco bu inal shap obstructio e and ke ckets wei n. ep on wor gh less th sharp ed king for an their ges and you. pressed st therefore fitting an eel coun are far sa elevator. terparts, fer and lack easier to handle w With 90 hen 0,000 bu ckets in world, T 93 sizes apco has stocked what you also mai throughou want, wh ntains ov t the en you n er 14 mil and met eed it! T lion elev ric thread apco ator bolt s in six FANGED s in impe styles. T HEAD bolts have rial Elevator Bo been sp apco fan lt ecifically nonmetal ged elev ator lic buck designed Contact ets. to work Tapco or with visit ww w.tapcoin c.com to day.
Polyethyle
CC-HD
ne Elevato
(HEAVY
DUTY)
CKET S - E 225 Rock Tel.: +1 LEVA Industria 314 73 TOR l Park D BOLT 9 9191 rive, St. S Louis, M Fax: The color issouri 63 +1 314 blue, wh 044 U.S en used 739 58 in connect .A. ion w
ELEV ATOR BU
Elevator Buckets
Hammermills
Pellet Press
M Type
S Type
EU Type
AA Type
SS Type
SM Type
5 x 4.5 5.5 x 3.5 5.5 x 4 5.5 x 4.5 6 x 3.5 6x4 6 x 4.5 6x5 6.5 x 5
Elevator Buckets
Hammermills
Pellet Press
M Type
S Type
EU Type
AA Type
SS Type
SM Type
9 x 5.5 9x6
10 x 6.5
10 11 11 11 11 12 12 12
x x x x x x x x
7 5 6 7 8 6 7 8
13 13 14 14 14 15 15 16 16 16 18 20
x x x x x x x x x x x x
6 7 6 7 8 7 8 7 8 9 8 8
Pellet Press
Hammermills
Elevator bucket bolts Braime Elevator Components Ltd Maxi-Lift Inc Paul Hedfeld GmbH Tapco Inc Elevator buckets Alapala Machine Industry and Trade Inc Bechtel GmbH Braime Elevator Components Ltd Creamer Metal Products Inc Dehsetiler EBM Mill and Elevator Supply Hubei Yongxiang Food Processing Machinery Co Ltd Humbert & van den Pol GmbH & Co KG Maxi-Lift Inc Paul Hedfeld GmbH PTM Technology RBH Mill & Elevator Supply Silos Cordoba S L STIF Tandem Products Inc/Rhinohyde Division Tapco Inc TMSA Tecnologia em Movimentao S/A Zhenjiang Sanwei Goup
Elevator Buckets
This section contains comparison charts for the major Extruder & Expander manufacturers
Elevator Buckets
Hammermills
Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Almex
BV
Contvar 150 Contvar 200 Contvar 300 Contvar 350 Contvar 400 AL 400
AL 350
AL 300
AL 200
Single screw
350
300
200
150
10006000 500010000 1000030000 3000045000
4500080000
electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
800015000
60008000
35006000
10003500
5001000
4575
75132
132315
315400
400500
400500
315400
132315
75132
4575
Barrel options
AL 150
Drive speed
variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food essential ancillary equipment avaliable
Application
Automatic control
Contivar expander avaliable with cone or slide for pressure control. Complete plants for aquaculture or petfood. Active disc
= Yes / = No =Optional
International Milling Directory 2011/12 | 199 Training of customers staff Pilot plant facility/product development After sales operational backup
-
Special features avaliable on all models. Extrusion before pelleting or just extrusion in special features /additional feed mils. Cold forming extruders. A/C and D/C drive. Expansion in oil mills. Expansion in information feed mills.
Almex
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
OER45
OER38
OER30
OER23
OER15 OER8
OEE30
OEE23
OEE15
Single screw
20000 -35000 10000 -20000
5000 -10000
1000 -2500
screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring
35000 -70000
300500
4000 -6000
2000 -3000
1000 -1500
100 -300
segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
Barrel options
500-630
250-520
200-315
110-160
45-75
11 315
160
75
11
OEE8
two speed drive torque overload protection variable speed cutter start/stop
Drive speed
feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed
Automatic control
Application
human food essential ancillary equipment avaliable special features /additional information Training of customers staff Pilot plant facility/product development After sales operational backup
Complete plants for the production of compound feed, fishfeed, petfood & cereals for human food. Extruders type OEE are fitted with hydraulically adjustable die. Very short die change.
= Yes / = No =Optional
Amandus Kahl
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
8 EEC
10 EEC
Single screw
Twin screw co-rotating Twin screw counter rotating Modular screw screw diameter 114
152 203 254
305
200500
5004000
oil water/steam electric capacity throughput range Kg/hr 200 liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
10-
40009000
36009100
Barrel options
18
37
37112
112373
110260
12 EEC
single speed drive two speed drive torque overload protection variable speed cutter
Drive speed
start/stop feed rate screw speed process temperature liquid feed addition pressure
Automatic control
Application
human food
essential ancillary equipment Complete process line avaliable special features /additional PID control for motor/temp control. information Also serve oil industry with additional
models. Patented water & steam injection
= Yes / = No =Optional
International Milling Directory 2011/12 | 203 Training of customers staff Pilot plant facility/product development After sales operational backup
Anderson International
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
EX617
EX620
EX917
EX920
EX1250 FEX25
FEX34
Single screw
340
420
screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition
650080000 500010000 45007500
500010000
1500020000
400012000
1000040000
3000080000
solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
Barrel options
200250
250315
250
250315
315630
90200
132355
132355
FEX42
variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed
Automatic control
Application
human food
= Yes / = No =Optional
International Milling Directory 2011/12 | 205 Training of customers staff Pilot plant facility/product development After sales operational backup
essential ancillary equipment Complete extrusion process lines. avaliable special features /additional PIC controller, monitors, printers. Expansion control unit. information
Elevator Buckets
Hammermills
Pellet Press
19 24 65 80 100
125
40
Twin screw counter rotating Modular screw screw diameter oil water/steam
620 1240
50
3001100
6002200
12004400
18006600
30280
160560
Barrel options
206 | International Milling Directory 2011/12 solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
5.5
105
200
300
470
27
42
Drive speed
variable speed cutter Automatic start/stop Variable feed rate Variable screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food
Application
Automatic control
= Yes / = No =Optional
International Milling Directory 2011/12 | 207 special features /additional Option of bimetallic wear coating for barrels information Training of customers staff Pilot plant facility/product development After sales operational backup
-
essential ancillary equipment Solids feeders, liquids feeders, dies, cutters, flaking, shredding, drying, mixing, toasting, flavour drum, turnkey avaliable plant
Baker Perkins
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Brabender
GmbH & Co KG
Stand Alone 19/25 LAB MODEL 19/20 DSE 25 LAB-MODEL 30/25
Single screw
25
19
30
oil water/steam
5 5 20
electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
10
Barrel options
1.5
3.3
16
7.5
20
12
Drive speed
variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure
Automatic control
Application
human food
essential ancillary equipment Prehumidifying, loss in weight control 2nd & avaliable 3rd component feed. special features /additional information Training of customers staff Pilot plant facility/product development After sales operational backup
= Yes / = No =Optional
Brabender
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
30
10100 50400 1001200 4003000
42
60010000
62 93 125 175 125
175
Twin screw counter rotating Modular screw screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition
185
210
1000020000
60010000
1000020000
8001000
15002000
solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
-30
-110
-200
-630
-710
-900
-450
-900
Barrel options
-56
-75
BCXO-210
Drive speed
variable speed cutter start/stop feed rate screw speed process temperature
Automatic control
Application
= Yes / = No =Optional
essential ancillary equipment up and downstream equipment for cleaning, size reduction, mixing, screening, metering, preconditioning, batchcooking, forming, prehydrating, flaking, avaliable drying, toasting, coating, cooling, material handeling: Complete plant, plant special features /additional Lab information equipment Training of customers staff Pilot plant facility/product development After sales operational backup
Screw push out device, movable cutter, modularextrusion platform for the widest range of applications, fully parameterized PLC control Patented forming & cutting head
Buhler Extrusion
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Clextral
BC21
BC45
BC72
BC 92
BC 160
Evolum HT32
Evolum HT53
Evolum HT68
Evolum HT88
Evolum LT145
55.5 50700
15 -66
88 2003000
48 -226
115 5006000
98 -453
200 400016000
4162060
32 53 68
88
Twin screw counter rotating Modular screw screw diameter oil water/steam
560
1050
145
187
100300
43227
2502000
92482
5004500
1951025
50015000
300650
100030000
6001300
electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
Barrel options
Evolum LT187
Drive speed
variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food essential ancillary equipment avaliable special features /additional information Training of customers staff Pilot plant facility/product development After sales operational backup
Application
Automatic control
Complete plants, feeders, cutters, dryers coating, packaging Modular barrels, automatichydraulic barrel opening (patented), double temperature regulating system (heating & cooling). Advance PLC control (FITSYS+EVOLUM) (2 in France)
= Yes / = No =Optional
Clextral
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Coperion
ZSK 18 MEGAlab ZSK 26 Mc ZSK 34 Mv PLUS ZSK 43 Mv PLUS ZSK 54 Mv PLUS ZSK 62 Mv PLUS ZSK 76 Mv PLUS ZSK 98 Mv PLUS ZSK 125 Mv PLUS ZSK 32 Mc18 ZSK 45 Mc18 ZSK 58 Mc18 ZSK 70 Mc18 ZSK 82 Mc18 ZSK 92 Mc18 ZSK 103 Mc18 ZSK 119 Mc18
GmbH
ZSK 133 Mc PLUS
Single screw
18
130 5100 50750 1001500 2002200 3503700 5006000 8009000
26
100015000
34
5200
43 54 62 76 98 125 32 45
10750
58
501500
70
2002500
Twin screw co-rotating Modular screw screw diameter oil water/steam electric
83
3004000
92
4005000
103
5007500
118
60010000
133
80014000
177
100020000
pressure monitoring
temperature monitoring
segmented barrel
28
81
168
321
494
901
1651
3431
83
246
529
926
1508
1654
2293
3373
3980
7330
Barrel options
steam preconditioning
liquid preconditioning
ZSK 177 Mc
1000
1000
torque overload protection start/stop feed rate screw speed 1200 1200 1800 1800 1800
Drive speed
Complete plants
Automatic control
Application
= Yes / = No =Optional
Direct steam injection, twin screw side degassing unit ZS-EG, side feeder, start-up and throttle valves
Coperion
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
EEC-Eder Extrusion
Gmbh
Titan 35 Titan 45 Titan 58 Titan 68 Titan 80 Titan 92
35 45 58 68
80
92
water/steam electric
3090 50210
80420
120600
2501000
4001500
capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
Barrel options
920
1530
3072
40100
50150
90200
Drive speed
variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output
Automatic control
shear moisture animal feed human food essential ancillary equipment avaliable special features /additional information Training of customers staff Pilot plant facility/product development After sales operational backup
Application
= Yes / = No =Optional
Conical screws, screw diameter at the output. Heat and coolable screws. Screws can be dismantled to the rear, barrel airpower cooled
EEC-Eder
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Extru-Tech Inc
E-325
E-525
E-750
60
heat transfer system
90
150 600 500 1000
105
Single screw Twin screw co-rotating Twin screw counter rotating Modular screw screw diameter oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel
Twin screw counter rotating Modular screw screw diameter oil water/steam
60150
83
133
191
235
50360
electric
1001800
10007250
300013000
solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
32
Barrel options
Barrel options
100
300
liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
22
5693
112 225
E-925
150 450
single speed drive single speed drive two speed drive torque overload protection
Drive speed
variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food essential ancillary equipment avaliable
Application
Drive speed
feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food
Automatic control
Automatic control
Pneumatic conveying systems, dryers, coolers, material application systems, forming/ densification equipment
Application
= Yes / = No =Optional
= Yes / = No =Optional
special features /additional Automatic process information control. Data acquisition. Training of customers staff After sales operational backup Pilot plant facility/product development
Fudex
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders
Extru-Tech Inc
Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Insta-Pro International
Series 600 Series 2000 Series 9000 2594 2500 2094 2000R 600 9800 9694
Single screw
600 2700 32006300 2000+
11001500
1300+
6501000
260-400
4000+
6300+
3000+
Barrel options
220 | International Milling Directory 2011/12 solids addition venting/vacuum pressure monitoring temperature monitoring
segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
37
95
180-250
90
90
55
55
37
250
250
250
9600
Drive speed
variable speed cutter start/stop feed rate screw speed process temperature
liquid feed addition pressure residence time energy output shear moisture
-
Automatic control
Application
essential ancillary equipment Complete process lines Complete process lines avaliable special features /additional World wide service equipment and information nutrition Training of customers staff Pilot plant facility/product development After sales operational backup
World wide service equipment and nutrition
= Yes / = No =Optional
Insta-Pro International
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
JS Conwell
Ltd
51-SP 501-SP 2000-DRY 2000-SX 3000-SX 6000-DRY
Single screw
178mm
178mm
10002000
20003000
20004000
50007000
electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
9
Barrel options
37
90
90
110
160
160
6000-SX
single speed drive two speed drive torque overload protection variable speed cutter
Drive speed
start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output
Automatic control
shear moisture animal feed human food essential ancillary equipment avaliable special features /additional information Training of customers staff Pilot plant facility/product development After sales operational backup
Application
Vertical Coolers, Vertical Dryers, Fat Coaters, Centrifugal Fans, Cyclones, Rotary Valves Cast screw and liner components, PLC control, Twin chambered preconditioning, split barrels, modular construction,
= Yes / = No =Optional
JS Conwell Ltd
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Single screw
Twin screw co-rotating Twin screw counter rotating Modular screw screw diameter 135-230 oil water/steam electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
heat transfer system
0.5 -6
Barrel options
55-250
All Models
Mench-Edelstahl
GmbH
two speed drive torque overload protection variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure
Drive speed
residence time energy output shear moisture animal feed human food
Automatic control
Application
= Yes / = No =Optional
International Milling Directory 2011/12 | 225 essential ancillary equipment avaliable special features /additional information Training of customers staff Pilot plant facility/product development After sales operational backup
-
Mench-Edelstahl
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Muyang Group
PHG135B TPH135D TPH200C TPH260 PHGM200 PHY200 PHY260
Single screw
200
260
2.5-3.5
4.0-6.0
1.5-2.0
1.8-2.2
3.5-4.2
Barrel options
226 | International Milling Directory 2011/12 venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner
75
110/132
200/250
185
132
250
Drive speed
variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure
residence time energy output shear moisture animal feed human food essential ancillary equipment avaliable special features /additional information
Application
Automatic control
= Yes / = No =Optional
Training of customers staff Pilot plant facility/product development After sales operational backup
Muyang Group
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Muyang Group
MY135C MY165E MY215 MY265 MY562 MY752 MY902 MY1202I MY1502I
Single screw
75
90
120
150
6.0-12.0
10.018.0
0.2-0.3
0.8-2.0
5.2-7.5
10.012.0
solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
Barrel options
90
160
250/315
400
22
56
110
160/200
315
Drive speed
variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food essential ancillary equipment avaliable special features /additional information
Application
Automatic control
= Yes / = No =Optional
For aquafeed, food, petfood and raw material extrusion, especially the sticky formulations
Training of customers staff Pilot plant facility/product development After sales operational backup
Muyang Group
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Pavan
Group
G55
G70
G90
G115
G130
G160
G180
G200 F55
F70
F90
F100
F115
Single screw
55 55 70
90
100
115
130
600800
8001000
2040
4580
90140
100200
150200
300400
capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
Barrel options
15 18
30
45
75
90
160
5.5
15
18
22
30
F130
single speed drive two speed drive torque overload protection variable speed cutter
Drive speed
start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output
Automatic control
Application
= Yes / = No =Optional
International Milling Directory 2011/12 | 231 Training of customers staff PP - Pilot plant facility/product development After sales operational backup
essential ancillary equipment Complete processing line, vacume system, die washingmachines, driers, toasters, changing rolls avaliable special features /additional PLC control, complete line supervision information
Pavan Group
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Pavan
Group
F150 F175 F200 F230 TT50 TT58 TT70 TT92 TT112 TT133
Single screw
50 58 70
92
Twin screw co-rotating Twin screw counter rotating Modular screw screw diameter
150 175 200 230
112
133
100200
200400
500800
6002000
12004000
24008000
Barrel options
232 | International Milling Directory 2011/12 solids addition venting/vacuum pressure monitoring
temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
45
75
110
140
55
100
180
325
500
730
Drive speed
variable speed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output
Automatic control
Application
essential ancillary equipment Complete processing line, vacume system, die washingmachines, driers, avaliable toasters, changing rolls special features /additional PLC control, complete line supervision information Training of customers staff Pilot plant facility/product development After sales operational backup
= Yes / = No =Optional
Pavan
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Wenger
X-115
X-165
X-185
X-235
57 MAG ST
85 MAG ST
115 MAG ST
Single screw
85
115
144
Conical
Conical
1001500 17006000
electric capacity throughput range Kg/hr liquids addition solids addition venting/vacuum pressure monitoring temperature monitoring segmented barrel horizontally split barrel steam preconditioning liquid preconditioning through hardened screw through hardened liner drive power range (Kw)
100900 10003000
10005000
250013000
Barrel options
75
110185
185400
2251000
30150
75185
75400
1851000
150450
1851000
C2TX 16.2
Drive speed
variablespeed cutter start/stop feed rate screw speed process temperature liquid feed addition pressure residence time energy output shear moisture animal feed human food essential ancillary equipment avaliable special features /additional information Training of customers staff Pilot plant facility/product development After sales operational backup
Automatic control
Application
Dryers, coolers, enrobers, mixers, automated control systems Includes patented pre-conditioner, screw elements, barrel elements, barrel venting system, back pressure valve
= Yes / = No =Optional
Wenger
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
ZCME
SPHS100 SPHS120 SPHS132b SPHS168 SPHS218 SPHG2500b SPHG3200b SPHG5000b SPZL180 SPZL250 SPZL338
Single screw
205
180
250
338
Soybean 0.8-1.2
Soybean 1.5-2.0
2.5-3.5
4-6
3-12
8-20
Barrel options
pressure monitoring
temperature monitoring
steam preconditioning
liquid preconditioning
75/55
55
160
315
75/90
90/110
110/132
75
90/110/ 132
160/200/ 220
550rmp 70120 3MPa >15s 90% 12000 20% 20% 20% 20% 20% 14000 15000 20000 32000 90% 90% 90% 90% 90% 16000 0-10% >15s >15s >20s >20s >20s 3MPa 3MPa 3MPa 3MPa 3.5MPa 70120 120170 120170 120170 120170 120170 120170 Frequency control 430rmp 610rmp 630rmp 600rmp 500rmp Frequency control 720rmp 140 528rmp 140
Drive speed
variablespeed cutter
398rmp 140
process temperature
liquid feed addition pressure residence time energy output shear moisture animal feed human food
Application
Automatic control
= Yes / = No =Optional
PLC auto control unit; mobile blade, Includes patented pre-conditioner, screw elements, barrel elements, barrel venting system, back pressure valve
ZCME
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Pellet Press
Hammermills
Elevator Buckets
Extruders twin-screw Baker Perkins Inc Baker Perkins Ltd Clextral Clextral Inc EEC-Eder Extrusion GmbH Ever Extruder Maru Corp Muyang Group Wenger Manufacturing Inc Wenger Overseas Inc Yanggong Machinery
This section contains comparison charts for the major Hammermills manufacturers
Elevator Buckets
Hammermills
Hammermills Guide
Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
Single rotor
4575 depends on application 75110 90160 160250 200355 90160
Twin rotor co rotating Rotor diameter Capacity throughput rage ton/hr Hammer dimensions Rows of hammers on circumference
4 72 100 124 156 4 4 4
110250
132315
160355
175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 175 x 60 x6 x6 x6 x6 x6 x6 x6 x6 x6 4 216 On request Temp control 2 0,7512 3 2 0,7512 3 2 0,7512 3 2 0,7512 3 4 0,7512 3 2 225 3 2 225 3 2 225 3 2 225 3 4 72 4 104 4 136 4 160
Number of hammers Single hammer installation Double hammer installation Number of screens Screen hole diameter range
242 | International Milling Directory 2011/12 GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
4575
4575
4575
4575
4575
90160
90160
90160
90160
30003600
30003600
30003600
30003600
30003600
15001800
15001800
15001800
15001800
Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available
See 215GB
Special features / additional information Training of customers staff Pilot plant facility / product development After sales operational backup
= Yes / = No =Optional
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
DFZK-1
DFZK-2
Single rotor
22-75 kW 110-250 kW
2~55-110 kW
Twin rotor co rotating Main Motor size Capacity throughput rage ton/hr Hammer dimensions
2 0.3 - 8.0 mm 4 0.4 - 8.0 mm -
55-110 kW
250-400 kw
Rows of hammers on circumference Number of hammers Single hammer installation Double hammer installation Temperature rise of ground material Number of screens Screen hole diameter range Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
GranulexTM DFZP
-
RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available
= Yes / = No =Optional
Advantages of the hammer mill and the feeder: For fine and normal grinding, easy screen and hammer change, good sanitation, high fleibility, feeder also for difficult products, heavy particle separation and magnet
Advantages of the vertica: The new certical rotor hammer mill requires no aspiration air for the grinding process, high capacities, moisture loss of ground product down to zero, the lowerable grinding chamber is accessible from two sides, simple and fast screen and hammer change.
Training of customers staff Pilot plant facility / product development After sales operational backup
Custom made training at the Bhler training center and educational training in Feed Manufacturing Technology at the Swiss Institute of Feed Technology Emergency, Security and Preventative service packages available as well as spare and wear parts packages
International Milling Directory 2011/12 | 245 Elevator Buckets Extruders & Expanders Hammermills
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
Single rotor
7.5 1.36 1 2,5mm7mm 2 2.73 3.36 11 15 18.5 22
Twin rotor co rotating Main Motor size Capacity throughput rage ton/hr Hammer dimensions Rows of hammers on circumference Number of hammers Single hammer installation Double hammer installation Temperature rise of ground material Number of screens Screen hole diameter range Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food
= Yes / = No =Optional
Training of customers staff Pilot plant facility / product development After sales operational backup
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
CPM
HM 54 x 56 HM 54 x 48 HM 54 x 40 HM 54 x 32 HM 54 x 24 HM 54 x 16 Int. Magnum 54 x 40 Int. Magnum 54 x 30 Int. Magnum 54 x 20
Single rotor
315 -
250 -
200 -
Rows of hammers on circumference Number of hammers Single hammer installation Double hammer installation Number of screens Screen hole diameter range screen surface (m2)
6 or 12
4 or 8
4 or 8
4 or 8
Dependend on application 2 0,550 1.522 2 0,5 -50 3.818 2 0,550 2.864 2 0,550 1.909 2 0,550 1.432
248 | International Milling Directory 2011/12 GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
Int. Magnum 54 x 15
160 -
4 or 8
RPM Clockwise turning Counterclockwise turning Biomass Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food
Hardend tip -
Hardend tip
= Yes / = No =Optional
Essential ancillary equipment available Special features / additional information Training of customers staff Pilot plant facility / product development After sales operational backup
CPM
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
CPM
Int. Standard 28 x 48 Int. Standard 28 x 40 Int. Standard 28 x 30 Int. Standard 28 x 20 Int. Standard 28 x 15 Int. Standard 28 x 11,5 Wet Wood Grinder 20x 28 Wet Wood Grinder 30x54 Wet Wood Grinder 48x54
Single rotor
55
75 -
160 -
315 -
4 or 8
4 or 8 Dependend on application 2 0,5 -50 0.597 2 1050 1.039 2 1050 2.864 2 1050 4.582
6 or 12
Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) Air intake Serrated plate Single motor Twin motors
400 -
2 1050 5.346
400 1500
RPM Clockwise turning Biomass Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food
Hardend tip
Counterclockwise turning
= Yes / = No =Optional
CPM
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
CPM
HM 44 x 48 HM 44 x 40 HM 44 x 32 HM 44 x 24 HM 44 x 16 HM 44 x 12 Magnum 44 x 40 Magnum 44 x 30 Magnum 44 x 20 Magnum 44 x 15 Magnum 44 x 11,5
Single rotor
250 -
200 -
160 -
110 -
75 -
Capacity throughput rage ton/hr Hammer dimensions Number of hammers Single hammer installation
2 0,550 3.716 3.097 0,550 2 2 0,550 2.477 2 0,550 1.471
6 or 12
Dependend on application 2 0,550 0.735 2 0,550 3.096 2 0,550 2.322 -
4 or 8
2 0,550 1.548
2 0,550 1.161
2 0,550 0.89
252 | International Milling Directory 2011/12 screen surface (m2) Air intake Serrated plate Single motor Twin motors
Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.)
315 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500
Clockwise turning Counterclockwise turning Biomass Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food
Hardend tip -
= Yes / = No =Optional
CPM
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
CPM
HM 54 x 56 HM 54 x 48 HM 54 x 40 HM 54 x 32 HM 54 x 24 HM 54 x 16
Single rotor
315 -
250 -
200 -
Number of hammers Single hammer installation Double hammer installation Temperature rise of ground material Number of screens Screen hole diameter range Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food
Hardend tip -
Essential ancillary equipment available Special features / additional information Training of customers staff Pilot plant facility / product development After sales operational backup
CPM
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
CPM PROFILE
CPM is well known not only in the animal feed industry but also in the chemical-, recycling and biomass business, where CPM pellet mills and other equipment are used all over the world. The combination of these companies isnt mere a supplier of machines, but a supplier of know how, technology and experience, who, in cooperation with the customer, can save very often considerable costs for the user e.g. saving in energy, wearing parts, less rejected product and less return during the production.
Since 1883
Hammer Mill
Heavy duty High tipspeed Large screen area High capacity Lang life hammers Easy acces Cost effective
H2X/2100155
CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl
HIGH PERFORMANCES LOW COST MAINTENANCE MAXIMUM SAFETY LONG LIFETIME WWW.CPMEUROPE.NL
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
Twin rotor co rotating Main motor size Capacity throughput rage tonnes/ hour Hammer dimensions 3/16" X 6 3/16" Rows of hammers on circumference Number of hammers Single hammer installation Double hammer installation Temperature rise of ground material Number of screens
1 to 20 F 1 3 or 4 15 or 20
258 | International Milling Directory 2011/12 Screen hole diameter range 3/32" thru 1/2"
9mm/5mm
Double bottom the most effective screen surface Distance from hammer tip to screen (mm) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available Special features / additional information Training of customers staff Pilot plant facility / product development After sales operational backup
= Yes / = No =Optional
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
Mench-Edelstahl GmbH
SDHM5 SDHM8 SDHM10 SDHM15 SDHM20 SDHM30
Single rotor
20 to/h
30 to/h
12 to/h
112
74
112
90
Single hammer installation Double hammer installation Temperature rise of ground material Number of screens Screen hole diameter range
2
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
SDHM12
Model
RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed
Training of customers staff Pilot plant facility / product development After sales operational backup
= Yes / = No =Optional
Mench-Edelstahl GmbH
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
Muyang Group
SFSP5636C SFSP5640C SFSP11240E SFSP11260E SFSP11280E SFSP112110E SFSP13236C/A SFSP13250C/A
Model
Single rotor
1120 36-45 4 84
1320 12-20 4 44
1320 22-30 4 64
Hammer dimensions Rows of hammers on circumference Number of hammers Single hammer installation Double hammer installation
2 0.512mm 2 0.512mm -
2 0.512mm
2 0.5-12mm
2 0.5-12mm
2 0.5-12mm
2 0.512mm
2 0.512mm
262 | International Milling Directory 2011/12 Screen hole diameter range Air intake Serrated plate Single motor Twin motors
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate)
30 / 37 / 45
RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available
Complete grinding line with aspiration system
Special features / additional information Training of customers staff Pilot plant facility / product development After sales operational backup
Secondary grinding,high efficiency;air-assistant to destroy material circulating layer; onestep screen hold-down device and fully-open sliding door, ease of labor and maintenance.
= Yes / = No =Optional
Muyang Group
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
Muyang Group
SFSP13275C/A SFSP132102C/A SFSP132125C SFSP13245F SFSP13265F SWFP6660C SWFP6680C SWFP66100C
Model
Single rotor
660 3.5-6 4 64
660 5.5-9 4 96
Hammer dimensions Rows of hammers on circumference Number of hammers Single hammer installation Double hammer installation
2 2 -
2 0.512mm
2 0.512mm
2 0.512mm
2 0.512mm
2 0.512mm
2 0.512mm
264 | International Milling Directory 2011/12 Screen hole diameter range 0.5-12mm 0.5-12mm
-
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available
Complete grinding line with aspiration system
Special features / additional Secondary grinding,high efficiency;air-assistant to destroy material circulating layer; oneinformation step screen hold-down device and fully-open sliding door, ease of labor and maintenance. Training of customers staff Pilot plant facility / product development After sales operational backup
= Yes / = No =Optional
Muyang Group
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
ties and research institutes to help with R&D functions. National Technical Committee of Feed Machinery Standardization Administration of China settled in Muyang on June, 15th, 2008.
from ordinary animal feed production facilities to upper-class extruded aquafeed production lines. Among Muyang products 18 were listed as the National New and High Technology Products. The company's over 400 patented technologies help to ensure its leading position in China and have earned various national and provincial awards for remarkable technological achievements.
Technological innovation
In the past few years Muyang quickened its pace in technological innovation and procured a considerable number of advanced manufacturing equipment including two heavy duty laser cutters (Swiss products), Americamade steel silo manufacturing line, digital bending machines, CNC pellet die gundrilling machines, digital lathes, electrolight tracing cutting machines and so on. Furthermore, the company owns the best painting and surface treatment facilities in the feed industry in China. With ISO9001-2000 obtained in 2003, Muyang has drawn up
clear guidelines from material procurement through to finished product inspection and shipping to customers thus ensuring high quality for each and all its products and engineering projects.
customer goodwill. Satisfied clients include domestic top 10 feed manufacturers such as Hope Group, Liuhe Group, Zhenghong Group, Tongwei Group and overseas feed manufactures such as Cargill Group of US, CP Group of Thailand, Bayer Group of Germany, Gold Coin Group of Switzerland, BMBM Group of France, ABN Group of UK, CJ Group of Korea, Rainbow Group of Korea, Suntory Group of Japan. Muyang products, solutions and engineering projects have won
wide recognition in various parts of the world. This is evidenced by its exporting complete feed production lines or turn-key projects to over 70 countries including New Zealand, Malaysia, Indonesia, Japan, Korea, Singapore, the Philippines, Egypt, Iran, Vietnam, Syria, Belgium, Brazil, Turkey, Russia and so on. In the 21 century Muyang Group with its well-defined corporate spirit focusing on innovation, responsibility, operation, and high efficiency will continue its efforts to achieve its goal of growing into a global leading machine building and engineering corporation.
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
HS-20
HS-40
HS-80
Single rotor
60 HP 5 142x60x6 8 48
120 HP 10 142x60x6 8 68
Capacity throughput rage ton/hr Hammer dimensions 150x40x6 4 Rows of hammers on circumference 14 Number of hammers Single hammer installation Double hammer installation Temperature rise of ground material Number of screens Screen hole diameter range
< 7mm
< 7mm
7mm
7mm
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
Inlet
Inlet
Inlet
Inlet
HS-100
Model
Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available
= Yes / = No =Optional
Training of customers staff Pilot plant facility / product development After sales operational backup
International Milling Directory 2011/12 | 269 Elevator Buckets Extruders & Expanders Hammermills
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
620 5.319 4
620 7.122 4
620 8.826 4
Rotor diameter Capacity throughput rage ton/hr Hammer dimensions Rows of hammers on circumference Number of hammers Single hammer installation
40 80 80 96 40 48 48 96 56 112 56 112
180505 mm
72 144
80 160
96 192
96 192
livestock and poultry feed within 5C at screen hole diameter 1.5 mm aqua feed within 7C at screen hole diameter 0.8 ~ 1.5 mm 2 2 2 2 2 2 2 2
0.25, 0.3, 0.35, 0.4, 0.5 ~ 0.6, 0.8, 1.0, 1.2 ~ 1.5, 2.0, 2.5, 3.0 mm
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
22 2930 2930 2930 2940 2950 2950 2965 2965 2970 2970
30
37
44
60
74
90
110
150
180
Complete GTC milling line, feeder, magnet separator, cyclone, airlock, pulse-bag filter, fan Patented GTC Technology
Drive power (Kw) RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment available Special features / additional information Training of customers staff Pilot plant facility / product development
= Yes / = No =Optional
International Milling Directory 2011/12 | 271 After sales operational backup Elevator Buckets Extruders & Expanders Hammermills
Elevator Buckets
Hammermills
Pellet Press
Hammermills Guide
ZCME
SFSP138*38E SFSP72*38E SFSP112*38E SFSP60*38E SFSP56*36
Single rotor
Hammer dimensions Rows of hammers on circumference Number of hammers Single hammer installation Double hammer installation
25 2 0.8-6.0 1.9m2 9 0.8-6.0 0.94m2 9 2 25
20
20 2
20 2
Temperature rise of ground material Number of screens Screen hole diameter range
Double bottom the most effective screen surface Distance from hammer tip to screen (For example, 3~4mm 8~9mm etc.) GTC Guide (diversion plate) Air intake Serrated plate Single motor Twin motors
22 2920 -
90/110 90/110 45/55 Drive power (Kw) /132/160kw 45/55 1490 2970 1490 2970 RPM Clockwise turning Counterclockwise turning Coarse grinding Fine grinding Livestock feed Aquafeed Pet feed Human food Essential ancillary equipment feeder with stone remover,load controller, temperature presssure display,alarm available Professional customer traning and emergency Multi-cavity grind chamer, patented cutting service, technology, high efficiency, professional Special features / additional hard customer traning and emergency service, information hard copper cast wearable hammer, working copper cast wearable life100 ton/pc hammer, working life100 ton/pc
= Yes / = No =Optional
International Milling Directory 2011/12 | 273 Pilot plant facility / product development
Zhengchang (ZCME)
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Pellet Press
Hammermills
Hammermills ACEMO Andritz Feed & Biofuel Bliss Industries LLC Buschhoff Th GmbH & Co Christy Turner Ltd CPM Europe B V Dinnissen BV Easy Automation Inc Electra Heitling Fahrzeug- und Maschinenbautechnik GmbH & Co KG Hosokawa Micron Powder Systems Mill Technology Company Inc Muyang Group Netzsch-Condux Mahltechnik GmbH Ottevanger Milling Engineers B V SKIOLD A/S Spectoms Engineering Pvt Ltd Stedman Technex TSC BV Ugur Makina Van Aarsen International B V WYES Machinery (Shanghai) Co Ltd Wynveen International B V Zhanjiang hengrun Machinery Co Ltd Zhengchang Group (ZCME)
Hammers Christy Turner Ltd Damar International Limited Muyang Group WYES Machinery (Shanghai) Co Ltd
Elevator Buckets
Elevator Buckets
Hammermills
Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Muyang Group
SJHS1B
SJHS2A
SJHS4A
SJHS6A
SLHSJ0.5A
SLHSJ3
SLHSJ4W
SLHSJ10A
SLHSJ7B
SLHSJ12
SLHY2.5C
Batch mixing
Twin rotort
3 0.4-1 1500 45-60 5 5600
4 0.4-0.8 2000 45-60 5 6720
10 0.4-0.8 5000 45-60 5 11340
7 0.4-0.8 3500 45-60 5 9120
12 0.4-0.9 6000 45-60 5 15253
Capacity (kg/batch)
Customizable as required
<3% (fat)
SLHY12.5C
11/15 SJHS0.2A,0.5B,3 SLHSJ0.06A,0.1A,0.2A,0.35A,1 A,2A,7A,8A SLHSJ8B,10B 18.5/22 37/45 55 5.5/7.5 22 40/37 55 222 372 15 55
Speed reducing Motor Chain drive Drive power (kW) Premix Feed additive
= Yes / = No =Optional
Available in stainless steel or carbon steel; optional air-clean device. Low speed and gentle mixing, stable running and no segregation. Perticulerlly suitable for premix / additive / feed.
Muyang Group
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Muyang Group
SLHSJ12
SLHY2.5C
Batch mixing
Twin rotort Adjustable one-circle paddle Adjustable double-circle paddle Ribbon Effective volume (m3) Filling rate Capacity (kg/batch) Mixing time (s/batch) CV%
12 0.4-0.9 6000 45-60 5 15253
2.5 0.4-1 1000 180-360 7 2789
12.5 0.4-1 5000 180-360 7 9800
Weight (kg) Return-air duct for balancing pressure Multiple liquid application Air atomizer nozzle Adding rate One motor Two motor
<3% (fat)
SLHY12.5C
372 SLHY1C,5C,7.5C,10C 15 55
Speed reducing Motor Chain drive Drive power (kW) Premix Feed additive
Livestock feed Aquafeed Pet feed Human food Other available modle Essential ancillary equipment available Special features / additional information
Muyang Group
Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Ottevanger
Paddel mixers
Contents ltr.
Drive (kW)
Type A1 A2 B C
PM300
300 500 1000 2000 4000 6000 8000 10000 12000 2 x 55 2 x 45 2 x 37 45 4300 30 3891 18.5 3355 5750 6600 7800 11 2780 9 2100 5.5 2034 -
2.3 2.8 5.4 9.2 15.5 23 2725 3000 3300 9800 11500 13500 36 45 55
282 | International Milling Directory 2011/12 PM500 PM1000 PM2000 PM4000 PM6000 PM8000 PM10000 PM12000
Volume m3
Ottevanger
Ribbon mixers
Contents ltr.
Drive (kW)
Type A1 A2 B C
RM300
300 500 1000 2000 4000 6000 8000 10000 12000 45 37 30 22 4300 4575 4800 5500 15 3891 7.5 3355 5.5 2780 3 2100 2.2 2034 -
2.3 2.8 5.4 9.2 15.5 23 2725 3000 3300 8800 10400 12000 36 45 55
International Milling Directory 2011/12 | 283 RM500 RM1000 RM2000 RM4000 RM6000 RM8000 RM10000 RM12000
Ottevanger
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Volume m3
Ottevanger PROFILE
n 2009 it was precisely a century ago that Dirk Ottevanger, a millers son, founded a regional windmill manufacturing company, laying the foundation for Ottevanger Milling Engineers BV. Nowadays Ottevanger plants can be found all over the world. The company is one of the leading Dutch companies who have specialized in the design and manufacture of equipment and complete plants for the grain processing and compound feed industry. In the past decades Ottevanger realized many turnkey projects worldwide. Installations for the productions of compound feed, premix, feed concentrates, aqua feed, pet food, flour, cereal and seed processing. The process of all our projects starts with a pre-study to find out if the project is feasible and if it can be carried out within a set budget. The next step is to start working on design, layout and technical specifications and a price calculation, followed by a definite design, purchase of materials and manufacturing of machines and steel works. After shipment to the plant location, the plant can be build under supervision of Ottevanger technical engineers. After starting up Ottevanger stays in contact with the client to support in training of employees, delivery of parts and maintenance. The described process is the regular working order for every project, but Ottevanger also produces a revolutionary design feed mill, a containerized feed mill can be put together in a matter of weeks at a production site. From 2 tph to 30 tph a large variation of combinations can be made.
The containerised feed milling unit is built to the size of standard 20-feet (6 meters) containers. At the plant location the containers are stacked to form a complete mill. Feeds for different species can be produced. Separate units have been designed for production of petfood and treatment of raw materials, such as soybeans. The concept has also been developed for flour production. The complete unit is pre-assembled in the factory, which reduces installation time on site by 80 percent. The complete electric control is part of the delivery and can be extended to a fully computerised system. Our product range also includes mixers, hammer mills, pellet mills, conditioners, extruders, driers/coolers, crumblers, crushers, bucket elevators, screw conveyors, chain conveyors, liquid dosing systems, storage silos for grain and feed, spare parts, electric control and fully process automation, after sales service worldwide.
Pellet Press
Hammermills
Mixers AVA- Huep GmbH u Co KG Mixers batch A & J Mixing International Inc ACEMO Dinnissen BV Dynamic Air Inc Kay (UK) Engineers Ltd Knight Mamufacturing Corp Lindor Products B V Lodige Maschinenbau GmbH SABE Solitec Engineering Ltd Winkworth Machinery Ltd Zhengchang Group (ZCME) Mixers continuous volumetric Dinnissen BV Hayes & Stolz Ind Mfg Co Inc Lodige Maschinenbau GmbH Solitec Engineering Ltd Winkworth Machinery Ltd Mixers horizontal paddle A & J Mixing International Inc Andritz Feed & Biofuel Dinnissen BV Dynamic Air Ltd Hayes & Stolz Ind Mfg Co Inc Lodige Maschinenbau GmbH Ottevanger Milling Engineers B V SABE Solitec Engineering Ltd TSC BV Wynveen International B V
Mixers horizontal ribbon Andritz Feed & Biofuel Dinnissen BV Electra Handling Techniques Ltd Lodige Maschinenbau GmbH Ottevanger Milling Engineers B V SABE SKIOLD A/S Solitec Engineering Ltd TSC BV Wynveen International B V Grinders Christy Turner Ltd Hubei Tianmen Grain Machine Equipments Co Ltd Multicracker Netzsch-Condux Mahltechnik GmbH Sturtevant Inc Zhengchang Group (ZCME) Grinders roller CPM Europe B V Genc Degirmen-Milling Machinery System Modern Process Equipment Inc Muyang Group O&J Hjtryk A/S
Elevator Buckets
This section contains comparison charts for the major pellet press manufacturers equipment.
Elevator Buckets
Hammermills
Pellet Press
Elevator Buckets
Hammermills
Pellet Press
No of rolls
2 or 3 550 141 - 175 6 - 14 7 - 15 10 - 18 141 - 175 210 650 650 850 2 or 3 2 or 3 2 or 3 2 or 3
die diameter die width 130 or 170 Capacity throughput range ton/hr
5 - 12
9000 3-5
9500 3-5
11000 3-5
24000 3-5 Belt-drive Belt-drive Belt-drive Belt-drive 150 150 1, 2 or 3 0.001 115 115 1, 2 or 3 0.001 110 110 1, 2 or 3 0.001 105 105 1, 2 or 3 0.001
Weight including motor & conditioner Max steam pressure at manifold Gearbox / belt drive Belt-drive Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available air required cfm / m3 per minute die hoist offered as standard Single motor Twin motors
180
conditioner shaft speed Cleanout access panels Die infeed arrangement overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information Training of customers staff Pilot plant facility / product development After sales operational backup
= Yes / = No =Optional
Elevator Buckets
Hammermills
Pellet Press
No of rolls
2 535 152 3 - 15 approx. 4300 3-5 Belt-drive 5 - 20 10 - 30 160 190 190 600 700 700 2 2 OR 3 2 OR 3
die diameter die width Capacity throughput range ton/hr auto lubrication compatibility with conditioners Turbulator Kettle Other Weight including motor & conditioner Max steam pressure at manifold Gearbox / belt drive Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available air required cfm / m3 per minute die hoist offered as standard Single motor Twin motors
dimensions drive KW direct / belts Belt details conditioner shaft speed Cleanout access panels Die infeed arrangement overhead holding bin required / capacity
and M3 and M3 and M3 and M3 depends on depends on depends on depends on application application application application .. .. ..
Essential ancillary equipment available Special features / additional information Training of customers staff Pilot plant facility / product development After sales operational backup
Feed for industrial animal production Industrially produced feed is undergoing a continuous processing and quality improvement to keep pace with the effectiveness of the agricultural industry and the continuously increasing demands on food safety. The ANDRITZ FEED & BIOFUEL pelleting plant solutions are developed with optimum focus on feed safety and traceability. Production lines supplied by ANDRITZ FEED & BIOFUEL are based on a complete Programme of well-proven process machinery and equipment in combination with integrated IT solutions, Which ensure easy operation, high plant efficiency and full process traceability. Aquaculture is the future food source A large growth within fish farming in all regions of the world means a corresponding growth in the demand for aquatic feed. Success in breeding fish requires correctly adapted feed formulas with controlled homogeneous content and exact physical properties. The extruder accounts for the key process in this complex production line, which consists of all processes from the receipt of raw materials to the finished product. ANDRITZ FEED & BIOFUEL is behind the development of unique extrusion programmes for the production of all kinds of fish feed, shellfish feed and petfood. Growing prosperity also for the benefit of pets Branded dog and cat feed can be found in numerous shapes, colours, and flavours in any supermarket. Therefore, the heavily competing petfood industry makes huge demands on the production equipment. Production of wood pellets In recent years, the increasing focus on renewable energy has strongly enhanced the interest for plants producing wood pellets from waste products from the timber, paper, furniture, and forestry industries. ANDRITZ FEED & BIOFUEL offers complete heavy-duty solutions for the production of biofuel, including grinding and pelleting on especially designed machinery. Corn wet milling and bioethanol production ANDRITZ FEED & BIOFUEL is a key supplier of degerminators, disc mills, fine-grinding mills, separators, rotary valves, continuous mixers and other machines for the corn wet milling industry. The starch retrieved from this process can be converted into bioethanol. ANDRITZ FEED & BIOFUEL supplies hammer mills, decanter centrifuges, continuous mixers, and centrifugal pumps for bio-refineries as well as dry-grinding bioethanol plants. Waste pelleting The reinforcement of regulations for landfill sites and the increasing focus on improved handling of waste materials generate demands for solutions in this particular industrial sector. During the past 20 years ANDRITZ FEED & BIOFUEL has supplied solutions for pelleting of industrial surplus materials and household waste for incineration and recycling. ANDRITZ FEED & BIOFUELs sturdily designed pellet mill holds a strong position in the waste pelleting industry for a wide range of products, such as plastics, aper/labels, cardboard, sludge, industrial waste, chemicals, stabilizers, etc.
ANDRITZ FEED & BIOFUEL Europe: andritz-fb@andritz.com USA and Canada: andritz-fb.us@andritz.com
www.andritz.com
Elevator Buckets
Hammermills
Pellet Press
No of rolls
2 200 35 0.15-0.3 1 5 bar Belt 5.5-7.5 3 5 bar 1.5-2.5 2.5-6.00 6-10 58, 78 108, 138 138, 170 304 420 520 630 200, 240 2 2 2 2
die diameter die width Capacity throughput range ton/hr auto lubrication compatibility with conditioners Turbulator Kettle Other Weight including motor & conditioner Max steam pressure at manifold Gearbox / belt drive Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available air required cfm / m per minute
3
n/a
n/a
n/a
direct / belts Belt details conditioner shaft speed Cleanout access panels Die infeed arrangement overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information Training of customers staff Pilot plant facility / product development After sales operational backup
= Yes / = No =Optional
Elevator Buckets
Hammermills
Pellet Press
CPM
2016-2/3/4 3020-4/6 3022-2/6 7722-2/4/5/7 7726-7 7730-4/6/7/8 7930-4/6/8 79325/7/9/11 7936-12 4042-12
2 825 5/7/9/11 2 915 12 2 1057 12
No of rolls
2 407 2/3/4 4/6 2/6 2/4/5/7 7 4/6/7/8 4'6'8 508 572 572 673 762 762 2 2 2 2 2 2
10 Gearbox 6 or 4
10 Gearbox 7 or 4
10 Gearbox 8 or 4
10 Gearbox 9 or 4
10 Gearbox 10 or 4
10 Gearbox 1-4
overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information
= Yes / = No =Optional
CPM
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
CPM is well known not only in the animal feed industry but also in the chemical-, recycling and biomass business, where CPM pellet mills and other equipment are used all over the world. The combination of these companies isnt mere a supplier of machines, but a supplier of know how, technology and experience, who, in cooperation with the customer, can save very often considerable costs for the user e.g. saving in energy, wearing parts, less rejected product and less return during the production.
CPM / Roskamp / Champion have a worldwide reputation as a pelleting specialist, a leader in densifying technology by means of pelleting
www.cpmeurope.nl
Since 1883
Roll Speed
Since 1883
Replace your die in less then 20 minutes. Use the best die for each purpose Easy Safe Quick Mechanical Cost saving
- Quick die change clamp - Pneumatic operated die hoist - Lineator
H2X/2100155
CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl
H2X/2100155
CONTACT CPM/Europe BV Distelweg 89, 1031 HD Amsterdam, The Netherlands, Phone +31 20 494 61 11, Fax +31 20 636 42 94, info@cpmeurope.nl
HIGH PERFORMANCES LOW COST MAINTENANCE MAXIMUM SAFETY LONG LIFETIME WWW.CPMEUROPE.NL
HIGH PERFORMANCES LOW COST MAINTENANCE MAXIMUM SAFETY LONG LIFETIME WWW.CPMEUROPE.NL
Elevator Buckets
Hammermills
Pellet Press
Mnch-Edelstahl GmbH
RMP 250 RMP 350 RMP 420 RMP 520 RMP 660 RMP 840 RMP 940
2 840 250/265 12-20 Belt drive 2 2 Belt drive 2 Belt drive Belt drive 2 2 20-35 Belt drive 2 940 250/300 35-50 Belt drive 2
No of rolls
2 250 32/42 0,2-0,5 2 4-6 7-12 100 108/138 138/178 350 420 520 660 178/228 2 2 2 2
die diameter die width Capacity throughput range ton/hr auto lubrication compatibility with conditioners Turbulator Kettle Other Weight including motor & conditioner Max steam pressure at manifold Gearbox / belt drive Belt drive Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available air required cfm / m3 per minute die hoist offered as standard Single motor Twin motors
-
2x22-37 KW
2x110132
2x160200
Conditioner dimensions drive KW direct / belts Belt details conditioner shaft speed Cleanout access panels Die infeed arrangement overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information Training of customers staff Pilot plant facility / product development After sales operational backup
= Yes / = No =Optional
Mnch-Edelstahl GmbH
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
Muyang Group
MUZL610TW MUZL420TW MUZL610 MUZL1210C MUZL1610C MUZL2010A MUZL600 MUZL600X MUZL1200 MUZL1200X
3 550 270 15-40 170 3-18 3 550 170 1.5-3.5 3 650 175 4-27 3 650 175 2-5 400 Belt drive 2 2 Belt drive 2 Belt drive 2 Belt drive 3 400 Belt drive 3 400 Belt drive 3 400 Belt drive 3
2 460 160 8.0-14.0 Dependend on configuration 400 Belt drive 2 2 Belt drive Belt drive 400 400 400 400 400 12-20 3-18 5-25 10-35 220 178 179 222 550 550 550 550 550
No of rolls die diameter die width Capacity throughput range ton/hr auto lubrication compatibility with conditioners Turbulator Kettle Other
2 2 2 2 2
Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available
902 -
Molasses application is available. High-efficient pellet mill for poultry feed and aquafeed processing.Triple rollers for uniform material distribution.
= Yes / = No =Optional
Muyang Group
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
No of rolls
2 335 70/43 12 Gearbox 3.7 23 2.53.5 35 110/68 112/68 140/93 405 406 560 675 180/112 2 2 2 2
die diameter die width Capacity throughput range ton/hr auto lubrication compatibility with conditioners Turbulator Kettle Other Weight including motor & conditioner Max steam pressure at manifold Gearbox / belt drive Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available air required cfm / m3 per minute die hoist offered as standard Single motor Twin motors
Conditioner dimensions drive KW direct / belts Belt details conditioner shaft speed Cleanout access panels Die infeed arrangement overhead holding bin required / capacity Essential ancillary equipment available Special features / additional information Training of customers staff Pilot plant facility / product development After sales operational backup
= Yes / = No =Optional
Our efficient and robust Orbit pelleting presses are easy to install and adaptable for bespoke applications. The full range of Orbit Pelleting presses are used in industries as diverse as animal feed, maltings industry, biomass, charcoal briquetting and flour milling. The range has machines capable of producing between 200kg/hr and 10000kg/hr, depending on material. With extensive knowledge of Orbit, CPM and Simon Baron presses, you know you're in safe hands with Sizer. Our refurbishment service is available on or off site allowing you the flexibility needed to keep you process running smoothly.
Elevator Buckets
Hammermills
Pellet Press
ZCME
SZLH420D SZLH428 SZLH528 SZLH508E SZLH558D
2 572 200 524
No of rolls
2 420 138 315 3-16 8-23 522 146 185 185 460 528 508 2 2 2
5300 2-4bar Gearbox 6 poles 271 6 poles 990 2 1440
308 | International Milling Directory 2011/12 rpm mainshaft Number of knives Single motor Twin motors
= Yes / = No =Optional
Zhengchang (ZCME)
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Elevator Buckets
Hammermills
Pellet Press
ZCME
SZLH678 SZLH768 SZLH858
2 858 285 1242
No of rolls
2 673 180 828 1030 210 762 2
die diameter die width auto lubrication compatibility with conditioners Turbulator Kettle Other
7000 2-4bar Gearbox 188 1490 2 1680 2-4bar Gearbox 198 1490 2 1800 8500 9500 2-4bar Gearbox 153 1490 2 2520
Weight including motor & conditioner Max steam pressure at manifold Gearbox / belt drive Peripheral speed of die rpm mainshaft Number of knives autodump in choke condition Auto controller available die hoist offered as standard Single motor Twin motors
Conditioner
6103660 11/15 Belt Driven Vee B-2000 150
direct / belts Belt Driven Belt details Vee B-2000 conditioner shaft speed
150
Cleanout access panels Die infeed arrangement overhead holding bin required / capacity
= Yes / = No =Optional
Training of customers staff Pilot plant facility / product development After sales operational backup
Zhengchang (ZCME)
Elevator Buckets Extruders & Expanders Hammermills Mixers & Grinders Pellet Press
Pellet Press
Hammermills
Pellet dies & rolls Andritz Feed & Biofuel BV Andritz Feed & Biofuel Condex (UK) Ltd India Factory La Meccanica srl di Reffo Millson Engineering Limited Muench-Edelstahl GmbH Muyang Group O&J Hjtryk A/S Persmatrijs Epe B V Salmatec GmbH Zhengchang Group (ZCME) Pellet press spares and parts O&J Hjtryk A/S Salmatec GmbH Sevale Engineering Ltd
Pellet presses Andritz Feed & Biofuel Bliss Industries LLC Condex (UK) Ltd CPM Europe B V La Meccanica srl di Reffo Muench-Edelstahl GmbH Muyang Group O&J Hjtryk A/S Sizer Pelleting Solutions Sogem Energis Technex Ugur Makina Van Aarsen International B V Zhanjiang hengrun Machinery Co Ltd Zhengchang Group (ZCME)
Elevator Buckets