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Abstract— The thruster is the crucial factor of an un- thrust (T ) is modeled proportionally to the signed square of
derwater vehicle system, because it is the lowest layer in propeller shaft velocity (Ω), T = c1 Ω|Ω| [2]. Yoerger et al.
the control loop of the system. However, an accurate and [3] presented a one-state model which also contains motor
practical thruster model has not been utilized yet. In this
paper, we propose an accurate and practical thrust modeling dynamics. To represent the four-quadrant dynamic response
for underwater vehicles which considers the effects of ambient of thrusters, Healey et al. [4] developed a two-state model
flow velocity. In this model, the axial flow velocity of the with thin-foil propeller hydrodynamics using sinusoidal lift
thruster, which is non-measurable, is represented by ambient and drag functions. This model also contains the ambient
flow velocity and propeller shaft velocity. Hence, contrary to flow velocity effect, but it was not dealt with thoroughly. In
previous models, the proposed model is practical since it uses
only measurable states. Next, the whole thrust map is divided [5], [6], the authors executed an experimental verification
into three states according to the state of ambient flow and and comparison study with previous models, and proposed
propeller shaft velocity, and one of the borders of the states is a model based thrust controller. In the two-state model,
defined as Critical Advance Ratio (CAR). This classification ex- lift and drag were considered as sinusoidal functions,
plains the physical phenomenon of conventional experimental however, to increase model match with experimental re-
thrust maps. The proposed model is evaluated by comparing
experimental data with numerical model simulation data, sults, Bachmayer et al. [7] changed it to look-up table
and it accurately covers overall flow conditions within ±2N based non-sinusoidal functions, and presented a lift and
force error. The comparison results show that the new drag parameter adaptation algorithm [8]. Blanke et al. [9]
model’s matching performance is significantly better than proposed a three-state model which also contains vehicle
conventional models’. dynamics. Vehicle velocity effect was analyzed using non-
Index Terms— Thrusters, propellers, underwater vehicle,
thrust modeling, advance ratio. dimensional propeller parameters, thrust coefficient and
advance ratio. However, in the whole range of the advance
I. I NTRODUCTION ratio, the model does not match experimental results well.
In the former studies, there are three major restrictions.
Thruster modeling and control are the core of underwater
First, thruster dynamics are mostly modeled under the
vehicle control and simulation, because it is the lowest
bollard pull condition, which means the effects of vehicle
control loop of the system; hence, the system would benefit
velocity or ambient flow velocity are not considered. How-
from accurate and practical modeling of the thrusters.
ever, while the thruster is operating, naturally, the under-
In unmanned underwater vehicles, thrusters are generally
water vehicle system is continuously moving or hovering
propellers driven by electrical motors. Therefore, thrust
against the current. In addition, the thrust force would be
force is simultaneously affected by motor model, propeller
degraded by up to 30% of bollard output due to ambient
map, and hydrodynamic effects, and besides, there are
flow velocity. Therefore, the bollard pull test results are
many other facts to consider [1], which make the mod-
only valid at the beginning of the operation, and the ambi-
eling procedure difficult. To resolve the difficulties, many
ent flow velocity induced by vehicle movement or current
thruster models have been proposed.
must be taken into consideration. Second, in the models
In the classical analysis of thrust force under steady-
including the ambient flow effect, the thrust equations are
state bollard pull conditions, a propeller’s steady-state axial
derived from approximations of empirical results without
∗ This research was supported in part by the International Cooper- concern for physical and hydrodynamical analysis. This
ation Research Program(“Development of Intelligent Underwater Vehi- leads to a lack of consistency in the whole thrust force map,
cle/Manipulator and Its Control Architecture”, M6-0302-00-0009-03-A01- especially, when the directions of thrust force and ambient
00-004-00) of the Ministry of Science & Technology, Korea, and partially
supported by Ministry of Maritime Affairs & Fishery, Korea for the flow velocity are opposite. Third, most of the previous
development of an advanced deep-sea unmanned underwater vehicle. Also models contain axial flow velocity of the thruster, because
this work is financially supported by the Ministry of Education and Human the models are usually based on Bernoulli’s equation and
Resources Development (MOE) and the Ministry of Commerce, Industry
& Energy (MOCIE) through the fostering project of the Industrial- momentum conservation. However, measuring axial flow
Academic Cooperation Centered University. velocity is not feasible in real systems, so we cannot apply
176
a b
180
Raw velocity signal 1 2
160 Filtered velocity signal
u Ap
120
100
80
up
60
40
20 v
0
T
−20
0 1 2 3 4 5 6 7
pb
Time (s)
Fig. 2. Raw and filtered signal of propeller shaft velocity (3V input).
p∞ p∞
pa
200 4.0V 200 4.0V
3.5V 3.5V
Propeller shaft velocity (rad/s)
177
ku1 k DΩ
2 is the advance ratio. Figure 6 shows a typical non-
dimensional plot found in various references [1], [9]. In
former studies, the non-dimensional relation is only given
up as an empirical look-up table or simple linear relationship
for the whole non-dimensional map as [10]
Fig. 5. Proposed axial flow model.
KT (J0 ) = a1 J0 + a2 . (20)
KT However, as shown in Fig. 6, Eq. (20) cannot accurately
Linear approximation
describe the characteristics of the thrust coefficient, espe-
cially when J0 < 0, and, rather than a linear equation, the
Ω>0 Ω>0
u<0 u>0 thrust coefficient seems to be close to a quadratic equation
J0 except for the discontinuity points. Even more, Eq. (20)
Discontinuity points has no physical relationship with thrust force, but is just a
linear approximation from the figure.
Fig. 6. Thrust coefficient as a function of advance ratio and its linear
approximation. The proposed axial flow assumption would give a so-
lution for this. The non-dimensionalization of Eq. (17) is
expressed as
Subtracting these and noting that ṁ = ρAp up through the
π u 2
T u
propeller, we can substitute for pb −pa in Eq. (11) to obtain = k + k + k3 . (21)
ρD4 Ω2 2 1 DΩ 2
DΩ
1 And, the quadratic thrust coefficient relation is obtained as
pb − pa = ρ(v 2 − u2 ) = ρup (v − u), (13)
2 following:
or π 2
1 KT (J0 ) = k J + k2 J0 + k3 .
(22)
up = (v + u) ⇒ v = 2up − u. (14) 2 1 0
2
Finally, the thrust force by the disk can be written in terms Hence, contrary to other models, the axial flow definition
of up and u by combining Eqs. (11) and (14) as follows: of Eq. (16) gives an appropriate relationship between the
thrust force equation and non-dimensional plot since the
T = 2ρAp up (up − u). (15) derivation was done by physical laws. Also, Eq. (22) can
Up to this point, the procedures are the same as the explain the characteristics of the quadratic equation of the
previous approaches. Now, we define the axial flow velocity thrust coefficient. From this phenomenon, we can perceive
as that the axial flow definition in Eq. (16) is reasonable.
up k1 u + k2 DΩ, (16) The coefficients of quadratic equations could be changed
depending on hardware characteristics. However, there is
where k1 and k2 are constant. The schematic diagram of the still a question of the discontinuities of thrust coefficient in
axial flow relation is shown in Fig. 5. For quasi-stationary Fig. 6 which has not been answered yet by existing models.
flow, the axial flow only depends on ambient flow and This problem will be addressed in the following section.
propeller rotational motion. More complex combinations of
IV. F LOW STATE CLASSIFICATION USING CAR
ambient flow and propeller velocity are possible, but this
linear combination is adequate as will be shown later. This If ambient flow varies, thrust force changes even with
somewhat simplified definition gives lots of advantages and the same propeller shaft velocity, which means that the
physical meanings. ambient flow disturbs the flow state under the bollard pull
Finally, substituting Eq. (16) to Eq. (15), the proposed condition. In this section, we define three different flow
thrust model can be derived as follows: states according to the value of advance ratio and the
condition of axial flow. To distinguish them, we introduce
T = 2ρAp (k1 u + k2 DΩ)(k1 u + k2 DΩ − u),
(17) Critical Advance Ratio (CAR), J ∗ .
= 2ρAp (k1 u2 + k2 uDΩ + k3 D2 Ω2 ). The three states are as below:
This model will be used in the following non-dimensional • Equi-directional state
analysis. J0 > 0, (23)
C. Non-dimensional analysis up = k1 u + k2 DΩ > 0. (24)
The non-dimensional representation for thrust coefficient • Anti-directional state
has been widely used to express the relation between thrust
force, propeller shaft velocity and ambient flow velocity as J ∗ < J0 < 0, (25)
below: up = k1 u + k2 DΩ > 0. (26)
T
KT (J0 ) = , (18) Vague directional state
ρDΩ|Ω| •
178
up up up J ∗(Ω,u)
Force
KT
Fig. 9. Thrust force as a function of ambient flow velocity.
0.06
Ω>0 Ω>0 Simulation
u<0 u>0 0.05
Experiment
J0
Thrust coefficient : KT
J* 0.04
Critical Advance Ratio
J* : CAR
0.03
179
60 60
VI. C ONCLUSION
50 50 In this paper, we proposed a new model of thrust force.
40 40
First, we define the axial flow as a linear combination
Thrust force (N)
10 10
are both measurable. In contrast to the previous models,
0 0 the proposed model does not use the axial flow velocity
−10 −10 which cannot be measured in real systems, but only uses
−1 −0.5 0 0.5 1 −1 −0.5 0 0.5 1
Fluid velocity (rad/s) Fluid velocity (rad/s) measurable states, which shows the practical applicability
(a) (b) of the proposed model. The quadratic thrust coefficient
relation derived using the definition of the axial flow
Fig. 11. Comparison results of experiment and simulation by the
proposed model : (a) thrust force - experiment; and, (b) thrust force - shows good matching with experimental results. Next, three
simulation. states, the equi-, anti-, and vague directional states, are
defined according to advance ratio and axial flow state.
The discontinuities of the thrust coefficient in the non-
50
Experiment
50
Experiment
50
Experiment
dimensional plot can be explained by those states. Although
45 45 45
40
35
Simulation
40
35
Simulation
40
35
Simulation
they have not been treated previous to this study, the
Thrust force (N)
30
25
30
25
30
25
anti- and vague directional states occur frequently when
20 20 20
15
10
15
10
15
10
a vehicle stops or reverses direction. The anti- and vague
5
0
0 50 100 150 200 250
5
0
0 50 100 150 200 250
5
0
0 50 100 150 200 250
directional states are classified by CAR(Critical Advance
Propeller velocity (rad/s) Propeller velocity (rad/s) Propeller velocity (rad/s)
40
Simulation 45
40
Simulation 45
40
Simulation
experimental results show excellent correlation with only
35 35 35
Thrust force (N)
30
25
30
25
30
25
±2N error in the entire space of thrust force under various
20
15
20
15
20
0
0 50 100 150 200 250
5
0
0 50 100 150 200 250
5
0
0 50 100 150 200 250
conventional thrust models, and the matching performance
Propeller velocity (rad/s) Propeller velocity (rad/s) Propeller velocity (rad/s)
with the proposed model is several times better than those
(d) (e) (f)
of conventional linear ones.
Fig. 12. Comparison results of experiment and simulation: (a) -1.2m/s
ambient flow velocity; (b) -0.8m/s ambient flow velocity; (c) -0.4m/s R EFERENCES
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2.0V
1.5V
2.0V [3] D. R. Yoerger, J. G. Cooke, and J.-J. E. Slotine, “The influence
10 2.5V 10 2.5V
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3.0V 3.0V
3.5V 3.5V
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4.5V
5 4.0V
4.5V
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0 0
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−15 −15
−1 −0.5 0
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0.5 1 −1 −0.5 0
Fluid velocity (rad/s)
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Fig. 13. Thrust force matching error : (a) by the proposed model; and, [6] ——, “Preliminary experiments in model-based thruster control for
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20
5
[8] R. Bachmayer and L. L. Whitcomb, “Adaptive parameter identifica-
Force error (N)
180