08BC 301

SPECIAL PURPOSE MACHINE TOOLS

3 0 0 100
9

UNIT I INTRODUCTION TO AUTOMATION Automation Production System-Features of fixed automation and programmable automation reasons for automating-Socio-economic relevance of automation. UNIT II AUTOMATIC AND SEMIAUTOMATIC LATHES

Classification-Cam-mechanisms used in automats-general layout and features of auto latheAutomatic screw machine sliding head automatic lathe, multi spindle automatics-MechanismsBar feeding mechanisms-Bar feeding mechanisms-Tool layout for automats-Principles of design of cams for automats. UNIT III AUTOMATIC LOADING AND FEEDING DEVICES 9

Classification-Types of magazines feeding and hopper feeding devices-Escapements and feeders-Device for orientation-Vibratory bowl feeders. UNIT IV TRANSFER MACHINES 9

Introduction ,Merits and limitations-Product design for transfer machine-Selection of transfer devices-Types of automatic transfer machines-Main features of automatic transfer machines-In-line,rotary indexing table and drum type machines. UNIT IV AUTOMATIC LOADING AND TRANSFERING METHODS 9

Inspection and tool servicing in transfer lines-Transfer press-Linked lines-concept of modular design and unit head-Modular design and unit heads for machine tool. TOTAL 45

TEXT BOOKS 1. M.P. Groover " Automation production systems and computer integrated manufacturing " - PrenticeHall Inc.,New Jersey,2010. References 1. H.C.Town - " Automatic Machine Tools " - life Books Ltd., London, 1968. 2. Sen & A.Bhattacharya - " Principles of machine tool " - New central Book Agency,1975. 3. Hasle & Hurest - " Manufacturing technology " - Hodder and Stoughton ,Great Britain,1981

08BCE10

AUTOMATS AND TRANSFER MACHINES

3 0 0 100

UNIT I INTRODUCTION TO AUTOMATIC MACHINES

Classification of Automatic Machines Single Spindle automatic lathe. Multi spindle automatic lathe Automatic cut-off machine - Automatic Chucking Machine. UNIT II CAM CONTROLS Cam Controlled automats layout cam design and worksheet. UNIT III FEEDING MECHANISMS 9 9

Bar-Stock feeding mechanisms- Magazine feeding devices Hopper - Feeding devices vibratory bowl feeding mechanisms for intermittent motion UNIT IV TRANSFER MACHINES Basic concepts Advantages and Limitations Building block principles Unit Heads UNIT V TRANSFER MACHINES MECHANISMS 9 9

Types of transfer machines Sequences Sequencing and Interlocking Continuous and rotary transfer line Output and structure of transfer machines. TOTAL TEXT BOOKS 1. Automatic and semi automatic lathes. Bogulaysky-MIR Pub Moscow. 2. Machine Tool Design Acherkan .N Vol IV MIR Pub Moscow. 3. Mechanised Assembly Boothroyd. REFERENCE BOOKS 1. Automatic Machine Tools Town H.C 2. Transfer and unit machines liyod 45

08BCE19

NON-DESTRUCTIVE EVALUATION

3 0 0 100

UNIT I NON-DESTRUCTIVE TESTING

Introduction to various non-destructive methods, Comparison of Destructive and Non destructive Tests, Visual Inspection, Optical aids used for visual inspection, Applications. Physical principles, procedure for penetrant testing, Penetrant testing materials, Penetrant testing methods-water washable, Post Emulsification methods, Applications UNIT II EDDY CURRENT TESTING AND ACOUSTIC EMISSION 10

Principles, Instrumentation for ECT, Absolute, differential probes, Techniques High sensitivity techniques, Multi frequency, Phased array ECT, Applications. Principle of AET, Instrumentation, Applications - testing of metal pressure vessels, Fatigue crack detection in aerospace structures. UNIT III MAGNETIC PARTICLE TESTING AND THERMOGRAPHY 10

Principle of MPT, procedure used for testing a component, Equipment used for MPT, Magnetizing techniques, Applications. Principle of Thermography, Infrared Radiometry, Active thermography measurements, Applications Imaging entrapped water under an epoxy coating, Detection of carbon fiber contaminants. UNIT IV ULTRASONIC TESTING AND RADIOGRAPHY 10

Principle, Ultrasonic transducers, Ultrasonic Flaw detection Equipment, Modes of display A- scan, BScan, C- Scan, Applications, Inspection Methods - Normal Incident Pulse- Echo Inspection, Normal Incident Through-transmission Testing, Angle Beam Pulse- Echo testing, Applications of Normal Beam Inspection in detecting fatigue cracks, Inclusions, Slag, Porosity and Intergranular cracks. Principle of Radiography, Effect of radiation on Film, Radiographic imaging, Inspection Techniques Single wall single image, Double wall Penetration, Multiwall Penetration technique, Real Time Radiography UNIT V CASE STUDIES, COMPARISON AND SELECTION OF NDT METHODS 9

Case studies on defects in cast, rolled, extruded, welded and heat treated components. Comparison and selection of various NDT techniques. Codes, standards, specification and procedures. TOTAL: 45 TEXT BOOKS: 1. Paul.E.Mix, Introduction to Non-Destructive Testing, John & Wiley publication, 2005 REFERENCES: 1. Baldev Raj, Jeyakumar,T., Thavasimuthu,M., Practical Non Destructive Testing Narosa publishing house, New Delhi, 2002 2. Charles J Hellier,Handbook of Non Destructive Evaluation,Mc GrawHill,2001 3. Peter J. Shull Non Destructive Evaluation: Theory, Techniques and Application Marcel Dekker, Inc., New York, 2002