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qxd
1/23/04
11:44 AM
Page 3
Connectors
ANSI Code
ANSI MC 96.1 Color Coding
Thermocouple Grade Extension Grade
Connectors
Alloy Combination
+ Lead
+
IRON Fe (magnetic)
Lead
CONSTANTAN COPPERNICKEL Cu-Ni ALOMEGA NICKELALUMINUM Ni-AI (magnetic)
Maximum EMF (mV) IEC 584-3 T/C Grade Over Max. Color Coding Temp. Temp. Thermocouple Intrinsically Range Range Grade Safe
210 to 1200C 346 to 2193F
IEC Code
J K T E N R S U B
(W)
8.095 to 69.553
J K T E N R S U B
(W) (W5) (W3)
Clean Oxidizing and Inert. Limited Use in Vacuum or Reducing. Wide 270 to 1372C Temperature 454 to 2501F Range, Most Popular Calibration Mild Oxidizing,
6.458 to 54.886
COPPER Cu
Reducing Vacuum or CONSTANTAN Inert. Good Where COPPER270 to 400C Moisture Is Present. Low NICKEL Temperature & Cryogenic 454 to 752F CuNi Applications
6.258 to 20.872
+ CHROMEGA NICKEL
CHROMIUM Ni-Cr OMEGA-P NICROSIL Ni-Cr-Si
CONSTANTAN Limited Use in Vacuum or 270 to 1000C COPPERReducing. Highest EMF 454 to 1832F Change NICKEL Per Degree Cu-Ni OMEGA-N NISIL Ni-Si-Mg
Alternative to Type K. More Stable at High Temps Oxidizing or Inert. Do Not Insert in Metal Tubes. Beware of Contamination. High Temperature Oxidizing or Inert. Do Not Insert in Metal Tubes. Beware of Contamination. High Temperature Extension Grade Connecting Wire for R & S Thermocouples, Also Known as RX & SX Extension Wire. Oxidizing or Inert. Do Not Insert in Metal
Oxidizing or Inert.
9.835 to 76.373
4.345 to 47.513
NONE ESTABLISHED
PLATINUM Pt
50 to 1768C 58 to 3214F
0.226 to 21.101
NONE ESTABLISHED
PLATINUM Pt
50 to 1768C 58 to 3214F
0.236 to 18.693
NONE ESTABLISHED
COPPER Cu
NONE ESTABLISHED
PLATINUMTubes. Beware of PLATINUMContamination. 30% RHODIUM 6% RHODIUM High Temp. Common Use Pt-30% Rh Pt-6% Rh in Glass Industry
Vacuum, Inert, Hydrogen. Beware of Embrittlement. Not Practical Below TUNGSTEN399C (750F). 26% RHENIUM Not for Oxidizing W-26% Re Atmosphere Vacuum, Inert, Hydrogen. Beware of Embrittlement. Not Practical Below 399C (750F) Not for Oxidizing Atmosphere Vacuum, Inert, Hydrogen. Beware of Embrittlement. Not Practical Below 399C (750F)Not for Oxidizing Atmosphere
0 to 1820C 32 to 3308F
0 to 13.820
G* C* D*
NONE ESTABLISHED
TUNGSTEN W
0 to 2320C 32 to 4208F
0 to 38.564
G C D
NONE ESTABLISHED
(W5) (W3)
0 to 2320C 32 to 4208F
0 to 37.066
NONE ESTABLISHED
0 to 2320C 32 to 4208F
0 to 39.506
H-3
Thermocouple Tolerances
(Reference Junction at 0C)
ANSI Code
Temp Range Tolerance Value Temp Range Tolerance Value Temp. Range* Tolerance Value Temp Range Tolerance Value Temp. Range* Tolerance Value Temp Range Tolerance Value Temp. Range* Tolerance Value Temp Range Tolerance Value Temp. Range* Tolerance Value Temp Range Tolerance Value Temp Range Tolerance Value Temp Range Tolerance Value
Special Limits
0 to 750C 1.1C or 0.4% 0 to 1250C 1.1C or 0.4% 32 to 1382F 2.0F or 0.4% 32 to 2282F 2.0F or 0.4%
32 to 662F 1F or 0.4%
H
0 to 1450C 0.6C or 0.1% 32 to 2642F 1F or 0.1% Not Established Not Established
* Not official symbol or standard designation Whichever value is greater. Note: Material is normally selected to meet tolerances above 0C. If thermocouples are needed to meet tolerances below 0C, the purchaser shall state this as selection of material is usually required.
Class 2
-40 to 333C 2.5C 333 to 750C 0.75% Reading -40 to 333C 2.5C 333 to 1200C 0.75% Reading -40 to 133C 1C 133 to 350C 0.75% Reading -40 to 333C 2.5C 333 to 900C 0.75% Reading 0 to 600C 1.5C 600 to 1600C 0.25% Reading
Class 3
Not Established -167 to 40C 2.5C -200 to -167C 1.5% Reading -67 to 40C 1C -200 to -67C 1.5% Reading -167 to 40C 2.5C -200 to -167C 1.5% Reading Not Established 600 to 800C +4C 800 to 1700C 0.5% Reading
KN
E
RS
Material is normally selected to meet tolerances above -40C. If thermocouples are needed to meet limits of Class 3, as well as those of Class 1 or 2, the purchaser shall state this, as selection of material is usually required.
H-4
(Extension GradeEXPP)
PP FF TT
(Extension GradeEXFF)
FEP FEP Teflon or Teflon or Neoflon Neoflon PFA PFA Teflon or Teflon or Neoflon Neoflon Kapton Kapton PFA Teflon or Neoflon Glass Braid
Excellent
Good
Excellent
(Extension GradeEXTT)
-267 to 260C -450 to 500F -267 to 316C -450 to 600F -73 to 260C -100 to 500F -73 to 482C -100 to 900F -73 to 704C -100 to 1300F
Excellent
Good
Excellent
KK TG GG HH XR XC
Excellent
Good
Good
Good
Good
Excellent
Poor
Good
Poor
(Extension GradeEXGG)
High Temp High Temp Glass Glass Braid Braid Refrasil Braid Nextel Braid Refrasil Braid Nextel Braid
Poor
Good
Poor
Poor
Poor
Good
Poor
XS TFE
Poor
Good
Poor
Excellent
Good
Excellent
H-5
Acid
Good
Base
Good
Flame
Good
Humidity
Good
Color Coded PVC Extruded Over Each Bare Wire. PVC Applied Over Insulated Primaries. Affected by Ketones, Esters Color Coded PVC Extruded Over Each Bare Wire. PVC Applied Over Insulated Primaries. Affected by Ketones, Esters Color Coded PFA Extruded Over Each Bare Wire. PFA Jacket Extruded Over Insulated Primaries. Superior Abrasion and Moisture Resistance. Same Basic Characteristics as FEP but Higher Temperature Rating
Fused Kapton Tape Approx. 0.15 mm Applied to Conductors. A 0.10 mm Jacket Is Then Applied to Both. Excellent Moisture and Abrasion Resistance, High Dielectric Strength (7 kV/mil) Retains Much Physical Integrity After Gamma Radiation. FEP Is Used as Adhesive Binding Agent (Melts at approx. 260C [500F])
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Good
Good
Good
Good
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
PFA Extruded Over Each Bare Wire and a Glass Braid on the Jacket. May Be Used for Single Measurement to 343C (650F) 0.12 mm Glass Braid Over Each Conductor, and Binder Impregnated. Overall Glass Braid Applied and Bindered. Binder Improves Moisture and Abrasion Resistance but Is Destroyed Above 204C (400F) High Temp. Glass Braid Over Each Conductor, and Binder Impregnated. Overall High Temp Glass Braid Applied and Bindered. Binder Improves Moisture and Abrasion Resistance but Is Destroyed Above 400F Braid of Vitreous Silica Fiber Applied to Each Bare Wire, Then Over Both. Suitable to 982C (1800F) if Not Subjected to Flexure or Abrasion
High Temp, Alumina-Boria-Silica Ceramic Fiber Braided Over Each Conductor Then Over Both. Not Recommended for Platinum Thermocouples or Exposure to Molten Tin and Copper, Hydrofluoric or Phosphoric Acids, or Strong Alkalies
Excellent
Excellent
Excellent
Excellent
Fair
Excellent
Excellent
Excellent
Excellent
Fair
Excellent
Excellent
Poor
Excellent
Good
Good
Excellent
Fair
Excellent
Good
Poor
Excellent
Fair
Silica Is a Very High Purity, Chemically Stable Yarn. (SiO2 Content 99%) Color Coded TFE Tape Applied to Conductors and Jacket. Superior Abrasion, Moisture, and Chemical Resistance.
Excellent
Excellent
Excellent
Excellent
Excellent
H-6
1/23/04
12:09 PM
Page 7
Reference Guide
Properties of the sheath material Diameter and construction of thermocouple assembly
Thermocouple Wires
Temperature Range
OMEGACLAD is a three-part system composed of compacted MgO insulation, thermocouple wire and metal sheath. Four factors determine the useful service temperature for OMEGACLAD assemblies.
Range for the thermocouple wire (see table of error) Maximum service temperature of insulation. In the case of MgO, this is in excess of 1650C (3000F)
Upper Temperature Limit in C (F) of Protected Bare Wire Thermocouples Vs. Wire Diameter
T/C
Type
Wire Size
8 AWG 14 AWG 20 AWG 24 AWG 28 AWG 30 AWG 36 AWG 0.128" 0.064" 0.032" 0.020" 0.013" 0.010" 0.005" 760 (1400) 1260 (2300) 870 (1600) 370 (700) 200 (400) 1260 (2300) 472 (800) 590 (1100) 1090 (2000) 650 (1200) 370 (700) 200 (400) 1090 (2000) 472 (800) 480 (900) 980 (1800) 540 (1000) 260 (500) 200 (400) 980 (1800) 472 (800) 370 (700) 870 (1600) 430 (800) 200 (400) 200 (400) 980 (1800) 472 (800) 370 (700) 870 (1600) 430 (800) 200 (400) 200 (400) 980 (1800) 472 (800) 320 (600) 760 (1400) 370 (700) 150 (300) 150 (300) 870 (1600) 400 (752) 315 (590) 590 (1100) 320 (600)
Grounded
Exposed
Ungrounded
AWG inches
0.3249 0.2893 0.2576 0.2294 0.2043 0.1819 0.1620 0.1443 0.1285 0.1144 0.1019 0.0907 0.0808 0.0720 0.0641 0.0571 0.0508 0.0453 0.0403 0.0359 0.0320 0.0285 0.0253
SWG mm
8.25 7.35 6.54 5.83 5.19 4.62 4.11 3.67 3.26 2.91 2.59 2.30 2.05 1.83 1.63 1.45 1.29 1.15 1.02 0.912 0.813 0.724 0.643
GAGE mm
8.23 7.62 7.01 6.40 5.89 5.38 4.88 4.47 4.06 3.66 3.25 2.95 2.64 2.34 2.03 1.83 1.63 1.42 1.22 1.02 0.914 0.813 0.711
AWG inches
0.0226 0.0201 0.0179 0.0159 0.0142 0.0126 0.0113 0.0100 0.0089 0.0080 0.0071 0.0063 0.0056 0.0050 0.0045 0.0040 0.0035 0.0031 0.0028 0.0025 0.0022 0.0020 0.0018
SWG mm
0.574 0.511 0.455 0.404 0.361 0.320 0.287 0.254 0.226 0.203 0.180 0.160 0.142 0.127 0.114 0.102 0.089 0.079 0.071 0.064 0.056 0.051 0.046
inches
0.324 0.300 0.276 0.252 0.232 0.212 0.192 0.176 0.160 0.144 0.128 0.116 0.104 0.092 0.080 0.072 0.064 0.056 0.048 0.040 0.036 0.032 0.028
No.
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
inches
0.024 0.022 0.020 0.0180 0.0164 0.0148 0.0136 0.0124 0.0116 0.0108 0.0100 0.0092 0.0084 0.0076 0.0068 0.0060 0.0052 0.0048 0.0044 0.0040 0.0036 0.0032 0.0028
To convert from AWG to SWG: Determine wire diameter in inches (mm) from appropriate AWG. To convert 30 AWG to SWG, determine that 30 AWG is 0.0100", which is equivalent to 33 SWG
0.032" 0.8 mm 260 (500) 700 (1290) 300 (570) 260 (500)
0.040" 1.0 mm 260 (500) 700 (1290) 300 (570) 260 (500)
0.062" 1.6 mm 440 (825) 920 (1690) 510 (950) 260 (500)
0.093" 2.4 mm 480 (900) 1000 (1830) 580 (1075) 260 (500)
0.125" 3.2 mm 520 (970) 1070 (1960) 650 (1200) 315 (600)
Bends Easily!
&
1150 (2100) 1150 (2100) 730 (1350) 370 (700) 820 (1510) 370 (700)
H-7
1/23/04
12:06 PM
Page 8
The combination of chemical and physical properties of Teflon/Neoflon is a result of its true fluorocarbon structure. This unusual structure leads to a material which has an almost universal chemical inertness; complete insolubility in all known solvents below 300C (572F); excellent thermal stability; and unsurpassed electrical properties including low dielectric loss, low dielectric constant and high dielectric strength. Furthermore, Teflon/Neoflon does not embrittle at very low temperatures.
Type K Type J Type T Type E Type S Type R Type RX/SX Type C Type CX Type G Type D Type BX Iron/ Copper/ CHROMEGA/ Pt/ Pt/ Copper W5%Re/ Alloy 405/ W/ W3%Re/ Copper/ CHROMEGA/ ALOMEGA Constantan Constantan Constantan Pt10%Rh Pt13%Rh Alloy11** W26%Re Alloy 426 W26%Re W25%Re Copper* 0.023 0.037 0.058 0.091 0.146 0.230 0.374 0.586 1.490 2.381 5.984 9.524 15.17 24.08 38.20 60.88 149.6 598.4 2408 0.014 0.022 0.034 0.054 0.087 0.137 0.222 0.357 0.878 1.405 3.551 5.599 8.946 14.20 23.35 37.01 88.78 355.1 1420 0.012 0.019 0.029 0.046 0.074 0.117 0.190 0.298 0.7526 1.204 3.043 4.758 7.66 12.17 19.99 31.64 76.09 304.3 1217 0.027 0.044 0.069 0.109 0.175 0.276 0.448 0.707 1.78 2.836 7.169 11.31 18.09 28.76 45.41 73.57 179.20 716.9 2816 0.007 0.011 0.018 0.028 0.045 0.071 0.116 0.185 0.464 0.740 1.85 1.96 4.66 7.40 11.6 18.6 74.0 185 740 0.007 0.011 0.018 0.029 0.047 0.073 0.119 0.190 0.478 0.760 1.91 3.04 4.82 7.64 11.95 19.3 76.5 191 764 0.003 0.004 0.007 0.011 0.018 0.028 0.045 0.071 0.180 0.288 0.727 1.136 1.832 2.908 4.780 7.327 18.18 72.7 302.8 0.009 0.015 0.023 0.037 0.058 0.092 0.148 0.235 0.594 0.945 2.38 3.8 6.04 9.6 15.3 24.4 60.2 240 1000 0.014 0.023 0.037 0.058 0.093 0.146 0.238 0.371 0.941 1.503 3.800 5.94 9.57 15.20 24.98 38.30 95.00 380.0 1583 0.008 0.012 0.020 0.031 0.049 0.078 0.126 0.200 0.560 0.803 2.03 3.22 5.10 8.16 12.9 20.6 51.1 204 850 0.009 0.000790 0.015 0.001256 0.022 0.001998 0.035 0.00318 0.055 0.00505 0.088 0.00803 0.138 0.01277 0.220 0.02030 0.560 0.05134 0.890 0.08162 2.26 0.2064 3.60 0.3282 5.70 0.5218 9.10 0.8296 15.3 1.3192 23.0 2.098 56.9 5.134 227 20.64 945 86.38
* Increase the resistance by 19% for nickel plated, type RTD wire Not ANSI symbol
** Maximum Resistance of reviewed wire Resistivity for N is 1.324 times type K values
H-8
1/23/04
12:07 PM
Page 9
How to Specify Wire, Connectors and Probes with ANSI or IEC Color Codes
nted Pate ERSAL V le UNI m a Fe
Shown larger than actual size.
Thermocouple Wire
To order IEC Color Coded Wire, add the suffix I after the thermocouple type letter Examples: TT-K-20-50M Teflon over Teflon Insulation, Type K, Color Code, 20 Gage wire, 50 meters long TT-KI-20-50M Teflon over Teflon Insulation, Type K, IEC Color Code, 20 Gage wire, 50 meters long
Connectors
To order IEC Color Coded Connectors, add the suffix I after the thermocouple calibration letter Examples: OSTW-K-MF OST Write-on connector, Type K, Color Code, Male/Female* Pair
Shown smaller than actual size.
OSTW-KI-MF OST Write-on connector, Type K, IEC Color Code, Male/Female* Pair * Supplied with the exclusive Universal
Write-on Female Connector
At OMEGA, the mating connector and hardware are always included with probes!
OMEGACLAD Probes
To order IEC Color Coded OMEGACLAD Probes, add the suffix I before the M in the model number* Examples: JQIN-M30G-300 Type J, Inconel Sheath, 3 mm Diameter Color Code, 300 mm length JQIN-IM30G-300 Type J, Inconel Sheath, 3 mm Diameter, IEC Color Code, 300 mm length
* Ordering with this code also includes the connector and wire attached to OMEGACLAD probes where applicable.
Examples: 5TC-GG-K-20-1M Glass over Glass insulated thermocouples, Type K, Color Code, 20 Gage wire, 1 meter (1000 mm) long 5TC-GG-KI-20-1M Glass over Glass insulated thermocouples, Type K, IEC Color Code, 20 Gage wire, 1 meter (1000 mm) long
Note: To order with JIS Color Codes, replace the letter I as described in the above examples with the letter A. Ordering Example: JQIN-AM30G-300, Type J, Inconel Sheath, 3 mm Diameter, JIS Color Code 300 mm length.
H-9
info@omega.com
www.omega.com
UNITED KINGDOM www. omega.co.uk Manchester, England 0800-488-488 UNITED STATES www.omega.com 1-800-TC-OMEGA Stamford, CT. CANADA www.omega.ca Laval(Quebec) 1-800-TC-OMEGA GERMANY www.omega.de Deckenpfronn, Germany 0800-8266342 FRANCE www.omega.fr Guyancourt, France 088-466-342 CZECH REPUBLIC www.omegaeng.cz Karvin, Czech Republic 596-311-899 BENELUX www.omega.nl Amstelveen, NL 0800-099-33-44
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