DesignFor AdhesiveBonding See a lso accompanving .s hes ketc I ) Designfor shear, tension, and compression, cleavage peel.

Adhesivebondsresist not or shear, tensile, and compressive forcesbetterthan cleavage piel. or 2) The width of thejoint overlapis more importantthan its length.Bond strength not is proportional bond areaexceptin cases puretensionand compression. i lapjoint to of In loadeci shear, sffesses concenkated the bond ends.Joint streneth in the are at therefore is increased more by wideningthanby lengthening. 3 ) Ideally an adhesive shouldbe chosen with a coefficientof thermalexpansion midway between expansion the coefficients the materials of beingbonded.Large shearsffesses are generated when materialsof different thermal expansioncoefficientsare thermally cycled afterbonding. 4) Thin bond linesare preferred. thin layer of adhesive usuallybestsincethick glue lines A is consume excess adhesive, havea statistically greater chance cracksand voids,and do not of respond quickly to temperature as changes.An exception occurswhen high - impactsfrength is required,then a thicker more flexible adhesivemight well be preferred. 5) Designfor easycleaning.Dirty surfaces a major causeof poor performance.Vapour are degreasing preferred, is howeversolventwiping may be sufficientif the wipe ragsare nor allowedto becomedirty. Dip cleaningis the leastadvisable due to the possibilityof contamination the dip tanks. in 6) Smoothsurfaces preferred are sincethey are wet more easilyby a spreading adhesive. Also a greaterpercentage the surfaceareaof the partscan be in contactwith the adhesive. of Howeversinceloosematerialsurfaces cause poor, or nonexistent, joints it is sometimes necessary clean surfaces abrasiveffeatmentwhich producesa roughenedsurface. to by 7) Simplebuttjoints shouldbe usedonly when largebond surfaces involvedand when are cleavage sffesses not anticipated. are 8) When simple lap joints are stressed tensionthey tend to deform as shown in the sketch. in This deformationintroducescleavagesffesses rigid adherends, peel sffesses flexible for or for adherends thejoint ends.Designsto minimise thesestresses shown in the sketches. at are 9) Manv variationson the desigrrof cornerjoints are possible,someof theseare shoumin the sketches. The preferreddesignis usually the one which involves the leastpreparation. Horveversometimes cost of an exffa machining or forming operationii oifset by the the easiercleaningor assemblymethodswhich may then be possible. 10) The bestdesignfor joining tubesand rods is probablythe one that requires least the machiningand assemblytime. Cornersare usually besthandledwith elbows.

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Ercellenl bul expensrve; slower

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Brrtt jointe Simple butt jointr have littla . resigtanceto cleavage3tresses. Some common modifications are shown here.

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D c u b i el o p Joint . shear strengths. modifications which increase lap

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AdhesiveBonding

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ao/ne/Sof rodS or lubes b e s l ' l o n d l e dw r fh e l b o w

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joining rode and tubce.