Layout Comparison Summary Layout Name Present Worth Layout 1 $59,100,000 Layout (2) $42,300,000

Project $46,200,000 $30,500,000

Operation (/yr) $290,000 $318,000

Maintenance (/yr) $83,700 $101,000

Material (/yr) $315,000 $110,000

Chemical (/yr) $0 $0

Energy (/yr) $606,000 $580,000

Amortization (/yr) $1,680,000 $896,000

Layout 1

Summary Equipment Database Sept 2007,(USA Avg) Layout Summary Present Worth $59,100,000

Project $46,200,000

Operation (/yr) $290,000

Maintenance (/yr) $83,700

Process Summary Process Construction Extended Aeration Activated Sludge $15,700,000 Secondary Clarifier $920,000 Blower System $1,860,000 Other Costs $27,700,000 Summary of Costs for Layout Description Value Other Costs Quantities Required land Administration labor hours Laboratory labor hours

Operation (/yr) $120,000 $47,700 $0 $122,000

Maintenance (/yr) $61,200 $22,500 $0 $0

Units

20 acre 2120 hr/yr 3470 hr/yr

Costs DIRECT COSTS Mobilization $717,000 Site preparation $952,000 Site electrical $2,070,000 Yard piping $1,360,000 Instrumentation and control $1,080,000 Lab and administration buildings 1,690,000 $ Unit process construction costs$18,500,000 Profit $3,950,000 Total construction costs $30,300,000 INDIRECT COSTS Miscellaneous cost Legal cost Engineering design fee Inspection cost Contingency Technical Total indirect costs MISC Cost of land Interest during construction

$ $ $ $ $ $ $ $ $

$1,520,000 $606,000 $4,550,000 $606,000 $3,030,000 $606,000 $10,900,000

$ $ $ $ $ $ $

$400,000 $4,520,000

$ $

LABOR COSTS Administration labor cost $52,900 Laboratory labor cost $69,500 Unit process operation labor cost $168,000 Unit process maintenance labor cost $83,700 Total labor costs $374,000 PROJECT SUMMARY Present worth Total project cost Total operation labor cost Total maintenance labor cost Total material cost Total chemical cost Total energy cost Total amortization cost

$/yr $/yr $/yr $/yr $/yr

$59,100,000 $46,200,000 $290,000 $83,700 $315,000 $0 $606,000 $1,680,000

$ $ $/yr $/yr $/yr $/yr $/yr $/yr

Summary of Air Supply System Description Value Blower System for Entire Plant Design Information Minimum air flow capacity Safety factor Requested air flow capacity Total capacity of blowers Number of blowers in use Total number of blowers Capacity of individual blowers Estimated cost of an installed blower $376,000 Blower building area Costs

Units

24000 1.5 36100 36100 3 4 12000

scfm scfm scfm

scfm $ 1880 sqft

Construction and equipment cost $1,860,000 $ Amortization cost $156,000 $/yr Notes Energy costs are shown at the individual unit processes that require air Influent Wastewater(2) Extended Aeration Activated Sludge Design Output Data Description Value Extended Aeration Activated Sludge Design Information Carbon & Nitrification Design Design SRT for design at winter temperature 25 Design SS 2500 Calculated VSS 1790 Calculated VSS:TSS ratio 0.714 Total volume of reactors 2570000 Length of parallel train 400 Width of parallel train 32.8 Sidewater depth 16.4 Number of batteries 1 Number of parallel trains per battery 12 Number of cells within one train 3 Total number of dividing walls between zones 24 Hydraulic retention time 46.2 F/M ratio 0.0639 Volumetric BOD loading 0.114 Observed yield (VSS basis) 0.516 Observed yield (TSS basis) 0.723 Amount of alkalinity required 185 Amount of sludge generated 16100 Sludge recycle rate 3.33 Nitrogen requirement for biomass growth 13.8 Phosphorus requirement for biomass growth 2.75 Oxygen requirement to meet average demand 38600 Air flow required to meet average demand 23900 Design air flow 9.3 Quantities Operation labor required 4280 Maintenance labor required 2670 Electrical energy required 5810000 Volume of earthwork required 1140000 Volume of slab concrete required 340000 Volume of wall concrete required 200000 Handrail length 6900 Number of diffusers per train 1000 Fine bubble diffuser floor coverage 3.37 Number of swing arm headers per train 17 Costs Construction and equipment cost $15,600,000 Operational labor cost $107,000 Maintenance labor cost $52,700 Material and supply cost $305,000 Energy cost $581,000 Amortization cost $1,420,000 Notes

Units

d mg/L mg/L lb VSS/lb SS cuft ft ft ft

hr lb BOD/lb MLSS/d kg BOD/m3/d g VSS/g BOD g TSS/g BOD gCaCO3/m3 lb/d MGD(US) mg/L mg/L lb/d scfm scfm/1000 cuft pers-hrs/yr pers-hrs/yr kWh/yr cuft cuft cuft ft %

$ $/yr $/yr $/yr $/yr $/yr

Minimum winter SRT not calculated, design SRT specified by user The fine bubble diffuser floor coverage is less than 4.5%, consider changing the tank dimensions to increase the diffuser density.No Sludge Recycle Pumping Design Information Average daily pumping rate 3.33 MGD(US) Total pumping capacity 6.67 MGD(US) Design capacity per pump 3.33 MGD(US) Number of pumps 3 Number of batteries 1 Firm pumping capacity 3.33 MGD(US) Quantities Operation labor required 514 pers-hrs/yr Maintenance labor required 430 pers-hrs/yr Electrical energy required 223000 kWh/yr Volume of earthwork required 2650 cuft Area of pump building 331 sqft Costs Construction and equipment cost $149,000 $ Operational labor cost $12,800 $/yr Maintenance labor cost $8,490 $/yr Material and supply cost $1,050 $/yr Energy cost $22,300 $/yr Amortization cost $14,100 $/yr Secondary Clarifier Design Output Data Description Value Secondary Clarification Design Information Surface area Surface area per circular clarifier Diameter of each circular clarifier Number of clarifiers per battery Number of batteries Solids loading rate Hydraulic retention time Weir length Volume of wasted sludge Quantities Operation labor required Maintenance labor required Electrical energy required Volume of earthwork required Slab thickness Volume of slab concrete required Wall thickness Volume of wall concrete required Costs Construction and equipment cost $875,000 Operational labor cost $38,800 Maintenance labor cost $17,000 Material and supply cost $8,750 Energy cost $1,220 Amortization cost $79,200 Waste Sludge Pumping Design Information

Units

20000 10000 113 2 1 13.9 3.23 667 0.187 1550 860 12200 280000 10.2 19100 11.5 7360

sqft sqft ft

lb/(sqftd) hr ft MGD(US) pers-hrs/yr pers-hrs/yr kWh/yr cuft in cuft in cuft $ $/yr $/yr $/yr $/yr $/yr

Average daily pumping rate Total pumping capacity Design capacity per pump Number of pumps Number of batteries Firm pumping capacity Quantities Operation labor required Maintenance labor required Electrical energy required Volume of earthwork required Area of pump building Costs Construction and equipment cost $45,700 Operational labor cost $8,870 Maintenance labor cost $5,540 Material and supply cost $320 Energy cost $1,260 Amortization cost $4,320

0.187 0.187 0.0935 3 1 0.187 355 281 12600 1630 204

MGD(US) MGD(US) MGD(US)

MGD(US) pers-hrs/yr pers-hrs/yr kWh/yr cuft sqft $ $/yr $/yr $/yr $/yr $/yr

Material (/yr) $315,000

Chemical (/yr) $0

Energy (/yr) $606,000

Amortization (/yr) $1,680,000

Material (/yr) $306,000 $9,070 $0 $0

Chemical (/yr) $0 $0 $0 $0

Energy (/yr) $603,000 $2,480 $0 $0

Amortization (/yr) $1,440,000 $83,500 $156,000 $0

ng the tank dimensions to increase the diffuser density.Notes.this_type_of_digestor_is_not_typically_designed_anymore.=This type of digestor is not typic

ed_anymore.=This type of digestor is not typically designed anymore.

Layout (2)

Summary Equipment Database Sept 2007,(USA Avg) Layout Summary Present Worth $42,300,000 Process Summary Process Sequencing Batch Reactor Blower System Other Costs

Project $30,500,000

Operation (/yr) $318,000

Maintenance (/yr) $101,000

Construction $6,990,000 $2,450,000 $21,000,000

Operation (/yr) $195,000 $0 $122,000

Maintenance (/yr) $101,000 $0 $0

Summary of Costs for Layout Description Value Other Costs Quantities Required land Administration labor hours Laboratory labor hours Costs

Units

20 acre 2120 hr/yr 3470 hr/yr

DIRECT COSTS Mobilization $717,000 Site preparation $952,000 Site electrical $2,070,000 Yard piping $1,360,000 Instrumentation and control $1,080,000 Lab and administration buildings 1,690,000 $ Unit process construction costs$9,450,000 Profit $2,600,000 Total construction costs $19,900,000 INDIRECT COSTS Miscellaneous cost Legal cost Engineering design fee Inspection cost Contingency Technical Total indirect costs MISC Cost of land Interest during construction

$ $ $ $ $ $ $ $ $

$996,000 $399,000 $2,990,000 $399,000 $1,990,000 $399,000 $7,170,000

$ $ $ $ $ $ $

$400,000 $2,990,000

$ $

LABOR COSTS Administration labor cost $52,900 Laboratory labor cost $69,500 Unit process operation labor cost $195,000 Unit process maintenance labor cost $101,000 Total labor costs $418,000 PROJECT SUMMARY Present worth Total project cost Total operation labor cost Total maintenance labor cost Total material cost Total chemical cost Total energy cost Total amortization cost

$/yr $/yr $/yr $/yr $/yr

$42,300,000 $30,500,000 $318,000 $101,000 $110,000 $0 $580,000 $896,000

$ $ $/yr $/yr $/yr $/yr $/yr $/yr

Summary of Air Supply System Description Value Blower System for Entire Plant Design Information Minimum air flow capacity Safety factor Requested air flow capacity Total capacity of blowers Number of blowers in use Total number of blowers Capacity of individual blowers Estimated cost of an installed blower $405,000 Blower building area Costs Construction and equipment cost $2,450,000

Units

36400 1.5 54500 54500 4 5 13600

scfm scfm scfm

scfm $ 2090 sqft $

Amortization cost $206,000 $/yr Notes Energy costs are shown at the individual unit processes that require air Influent Wastewater(2) Sequencing Batch Reactor Design Output Data Description Value Units Sequencing Batch Reactor Design Information Carbon & Nitrification Design Design SRT for design at winter temperature 10 d Aerated cycle time 4 hr Unaerated cycle time 2 hr Settle and decant time 1.5 hr Total cycle time 7.5 hr Total exchange volume required 1340000 cuft Total volume of SBRS 836000 cuft Volume of one SBR 418000 cuft Hydraulic retention time 15 hr F/M ratio 0.237 lb BOD/lb MLSS/d Calculated SS 3520 mg/L Calculated VSS 2640 mg/L Calculated VSS:TSS ratio 0.749 lb VSS/lb SS Amount of sludge generated 18300 lb/d Nitrogen requirement for biomass growth 19.6 mg/L Phosphorus requirement for biomass growth 3.91 mg/L Oxygen requirement to meet average demand 31200 lb/d Air flow required to meet average demand 36300 scfm Quantities Operation labor required 7270 pers-hrs/yr Maintenance labor required 4570 pers-hrs/yr Electrical energy required 5130000 kWh/yr Volume of earthwork required 387000 cuft Volume of slab concrete required 89400 cuft Volume of wall concrete required 14800 cuft Handrail length 653 ft Number of diffusers per train 9090 Fine bubble diffuser floor coverage 15.8 % Number of swing arm headers per train 7 Required mixing power 413 HP Total number of mixers 50 Required mixing power per mixer 8.26 HP Design mixing power per mixer 5 HP Mixing power for each unaerated tank 206 HP Costs Construction and equipment cost $4,830,000 $ Operational labor cost $182,000 $/yr Maintenance labor cost $91,500 $/yr Material and supply cost $94,500 $/yr Energy cost $513,000 $/yr Amortization cost $486,000 $/yr Notes Minimum winter SRT not calculated, design SRT specified by user WARNING: Settled volume may be insufficient for sludge mass, consider changing exchange volume Required HP per mixer exceeds the maximum allowed of 5 HP/mixer, consider increasing number of mixers per tank

SBR Pumping Design Information Average daily pumping rate 75 MGD(US) Total pumping capacity 75 MGD(US) Design capacity per pump 25 MGD(US) Number of pumps 8 Number of batteries 1 Firm pumping capacity 75 MGD(US) Quantities Operation labor required 541 pers-hrs/yr Maintenance labor required 457 pers-hrs/yr Electrical energy required 332000 kWh/yr Volume of earthwork required 13400 cuft Area of pump building 1680 sqft Costs Construction and equipment cost $2,170,000 $ Operational labor cost $13,500 $/yr Maintenance labor cost $9,140 $/yr Material and supply cost $15,200 $/yr Energy cost $66,300 $/yr Amortization cost $205,000 $/yr

Material (/yr) $110,000

Chemical (/yr) $0

Energy (/yr) $580,000

Amortization (/yr) $896,000

Material (/yr) $110,000 $0 $0

Chemical (/yr) $0 $0 $0

Energy (/yr) $580,000 $0 $0

Amortization (/yr) $691,000 $206,000 $0

changing exchange volume sider increasing number of mixers per tank