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Vardhmn
Brief Snapshot of Vardhman Group Business-wise Analysis Financial Performance Strategic Direction Corporate Social Responsibility Market Performance
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Vardhman Group
Incorporated in 1965 under the leadership of Mr. S.P. Oswal One of the largest integrated textile houses in the country with a turnover of over $700 million and a workforce of more than 23,000 employees One of the largest installed capacity in spinning in India at 800,000 spindles Amongst the largest Yarn producer in India Amongst the largest manufacturer & exporter of Cotton Yarn from India One of the largest consumers of raw cotton in the country Market Leader in Hand Knitting Yarn Second largest producer of Sewing Threads One of the leading integrated fabric producer Highest quality acrylic manufacturer of the country High economies of scale due to integrated operations and large cotton inventory holding capacity
VALUE ADDITION THROUGH SUPPLY CHAIN The unique business model of the company having presence in entire value chain from Fibre (acrylic) to Fabric gives it flexibility in down turn and advantages over competitors to rise in upturn of the industry cycle
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Group Snapshot
Vardhman Holdings Limited (VHL)
Year of Commencement Business Revenue (Rs.Mln) Market Status 1965 Investment & Financing 93 Listed on BSE, NSE ISIN Code: INE701A01023 Stake 26.66%
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Group Capacities
Yarn - Spindles (Mln)
0.75 0.51 0.40 0.39 0.50
16
0.87
0.79 0.59
19 19 25
33 30
33
33
1998
2000
2002
2006
2007
2008
2009
2010 (E)
1998 2000 2002 2006 2007 2008 2009 2010(E)
900
900
42
432 208
460
15 0
30 20
144
160
1998
2000
2002
2006
2007
2008
2009
2010(E)
Other Capacities:
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Business-wise Analysis
Brief Snapshot of Vardhman Group Business-wise Analysis Financial Performance Strategic Direction Corporate Social Responsibility Market Performance
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Business - Yarn
Largest spinning capacity in the country with > 0.87 mln spindles 12 production plants located in the states of Punjab, Himachal Pradesh and Madhya Pradesh Technical tie-ups with the world leaders from Switzerland, Germany, Japan and Korea Amongst the largest exporter of yarn from India. The total export of the group is about 5% of total export of cotton yarn from the country Virtually a Supermarket for Yarn with a wide range of specialized grey, dyed, & a variety of blended yarns
Auto-Coned
Yarn Dyed
Melange (Rangoli)
Gas Mercerised
Lycra
Vortex (MVS)
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Melange
Slub Yarns
Compact
Gas Mercerised
Fancy Yarns
De-risking by Specialization
Specialized Products Cotton Lyocell Cotton Silk Cotton Bamboo Cotton Modal Cotton Tencel Cotton Viscose
Cotton Bamboo
Cotton Silk
Environment Friendly Products Organic Cotton Fair Trade Yarn Contamination Free Yarn
Organic Cotton yarn
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Avg Cotton Prices Avg Yarn Prices (30s CH) Spread 1.0
1.2
1 1 1 1
($ per kg)
2 2
0.66
1 1 0
Jun06 Dec06 Jun07 Dec07 Jun08 Dec08 Jun09 Dec09
0 0 0
($ per kg)
1 40 1 20
53.01
Avg Cotton Prices Avg Yarn Prices (30s CH) 56.80 Spread
60 50 40
1 00 80 60 40 20 0
Jun06 Dec06 Jun07 Dec07 Jun08 Dec08 Jun09 Dec09
34.77
30 20 1 0 0
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Business - Fabric
Continuing its onward march on the value curve, the group entered Fabric business in 1992 with Greige (unprocessed) Fabric Entered the Processed Fabric market in 1999 Current capacity 900 Looms & 82 million meters of processed fabric. One of the few fully integrated fabric suppliers in the country Dedicated to product innovation, world class quality, state-of-art technology and excellence in service Produces fabrics for both tops (shirting) & bottom weights (trousers/pants) for the apparel segment Making specialized fabrics like
Yarn Dyed, Special White, Melanges, Nylon, Modal & Linen.
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Process-Wise Sales
Brands Buying Houses
42% 39% 35% 30% 31% 37%
RM G Exports
70% 60% 50% 40%
17% 17%
Full Bleach
68%
RFD
60%
Yarn Dyed
65%
Piece Dyed
63%
Distributors
41% 35%
20% 10% 0%
30%
19%
14% 6% 4% 7% 6%
20%
7% 4% 7% 4%
9% 10%
13%
12%
9%
16% 9% 12%
2006-07
2007-08
2008-09
2009-10 (Est.)
Full Bleach : Special whites Ready for Dyeing : For Prints & Garment Dyeing Yarn Dyed : Yarn is first dyed and then converted to fabric Piece Dyed : Fabric is manufactured first and then dyed
Buying Houses: Associated with International Labels, engaged in the sourcing & merchandising activity for them. Usually result in higher margins for fabric suppliers. Distributors: Works for a number of smaller brands / garmenters and places a collective larger order. RMG Exports: fabric can be sold directly to the vendor factory Brands: fabric supplied to prestigious Indian Brands like Madura Garments (Indian Rayon), Color Plus, Raymonds, Zodiac etc Other Exports: To Customers & Buying houses operating overseas which source fabric for vendors factories that are outside India
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Business - Steel
Started Steel business in 1972 as a diversification strategy, with capacity of 35,000 mtpa. Subsequently capacity has been expanded to 100,000 mtpa. Caters to high technology quality conscious special & alloy steel segment Application of products in automotive components, forging, ball bearings, piston pins, engineering applications, railways, defense etc. Preferred OE supplier to leading OEMs like Telco, Ashok Leyland, Maruti, Hindustan Motors, Toyota, M&M and Escorts among others
Category Commercial Vehicles Cars / Multi Utility Vehicles Two-Wheelers Three-Wheelers Tractors Auto Components Others OEM Tata Motors, Ashok Leyland, Mahindra & Mahindra, Eicher Motors, Swaraj Mazda Maruti Udyog, Toyota, Tata Motors, General Motors, Hindustan Motors, Mahindra & Mahindra Hero Honda, Yamaha, Honda Scooters & Motorcycles, Kinetic, LML Bajaj Tempo HMT, PTL, ITL, Eicher Motors, Escorts, Tractor Engineers, TAFE, L&T John Deere, Mahindra & Mahindra Graziano, Bonfiglioli, Spicer, Dana, Meritor, Arvin Meritor, Isuzu, Shriram Pistons & Rings, India Pistons, Sona Okeygawa, Sona Koyo, Brakes India, Toyota Kirloskar Auto Parts Greaves, Simpson, Siemens India, Caterpillar India, Bharat Earth Movers, Railways
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Financial Performance
Brief Snapshot of Vardhman Group Business-wise Analysis Financial Performance Strategic Direction Corporate Social Responsibility Market Performance
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Group Financials
Vardhman Group
EBIDTA
1000 800 (Mln $) 600 400 200 0 2006 2007 2008 2009 90 95 95 111 510 584 646
Capital Employed
1,000 800
Revenue
749
(Mln $)
2009
Fabric, 20%
Yarn, 55%
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Business-wise Financials
Yarn Business
EBIDTA
500 400 361 277 300 200 100 0 2006 2007 2008 2009 52 57 60 64 313
Fabric Business
EBIDTA
200
Revenue
416
150
Revenue
146
(Mln $)
(Mln $)
100 50 0
70 11
2006
88
96
10
2007
11
2008
19
2009
Thread Business
EBIDTA
100 80 (Mln $) 60 40 20 0 2006 2007 2008 2009
10 11 11 15 68 73 71 72
Revenue
100 80 (Mln $) 60 40 20 0 3
Fibre Business
EBIDTA Revenue
36 8
46 7
49
54
4 2009
2006
2007
2008
Steel Business
EBIDTA
100 80 (Mln $) 60 40 20 0 2006 2007 2008 2009 11 10 9 9 59 64 70 61
Revenue
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Strategic Direction
Brief Snapshot of Vardhman Group Business-wise Analysis Financial Performance Strategic Direction Corporate Social Responsibility Market Performance
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Strategic Direction
Yarn
Continuous capacity expansion to maintain customer satisfaction. There is a capital proposal of Rs.2,500 mln currently on the drawing board to increase the spindlage by 55 k taking the total capacity upto 0.93 mln spindles Continuous improvement in capacity utilisations through line balancing Focus on Value Added yarn (compact, blends, core spun, slub, organic etc) Focus on high value customers Focus on diversifying customer base
Fabric
Focus on Value Added products esp. cotton Lycra based fabrics & compact yarn based fabric New project commissioned in M.P. with reduced energy costs & improved logistics Formation of Creative Design Cell for strong thrust on Designing & Product Development Entering new market segments like work wear & OTC Developing new small distributors for high value fabric Strengthening of the RMGE segment Reducing cycle time & reducing lead time Strategic relationship with key exporters Developing yarn dyed shirting market
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Garments
Vardhman has forayed into Garments with a joint venture with Nisshinbo Textile Inc. for production of shirts in Ludhiana, Punjab (India) with Vardhman holding 51% stake. The shirts will be sold in India as well as exported to US, Europe & Japan. Vardhman is producing yarns & fabrics and will perform liquid ammonia processing with technology cooperation from Nisshinbo. Production expected to start from Dec 2010 with 1.20 mln units of which 400,000 will be sold in domestic market. Production slated to increase to 1.80 mln in 2nd year.
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Brief Snapshot of Vardhman Group Business-wise Analysis Financial Performance Strategic Direction Corporate Social Responsibility Market Performance
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Setting up of HRD centers for worker training In House Training and Development Centre for staff and management TQM and TPM Quality Circle, Competitions, Suggestion Scheme Olympiads Workers competition on skills and productivity Regular benchmarking
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Started the Village Cluster Adoption Program in M.P. as well following the huge success of the same in Punjab. 2 Villages have been adopted so far with 316 farmers and total area under cultivation of 480 acres.
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Market Performance
Brief Snapshot of Vardhman Group Business-wise Analysis Financial Performance Strategic Direction Corporate Social Responsibility Market Performance
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2004
2005
2006
2007
2008
2009
Vardhman Textiles Last price Market Cap (Rs mn) 52 Week High 52 Week Low
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