TUBULAR GEL VRLA BATTERIES

Telecom Applications

Storage Battery Systems Inc. is an acknowledged leader in the field of specialized batteries and DC power systems. A strong R & D focus and a broad product range enables SBS to offer its customers the appropriate technology suited for their applications.

Requirements of Telecom applications

Everywhere, power outages are frequent and for c a n l a st f o r long durations. Added to this, pressure to reduce costs of telecom equipment is forcing the batteries out of air-conditioned rooms to roadside shelters exposing them to higher temperatures. Th e net result is the need for a heavy duty, robust, deep cycling battery less sensitive to high temperature. To meet such rigors of usage HBL NIFE introduces a maintenance free (no water top-up) 'Tubular Gel VRLA

battery' with unbeatable combination of Tubular plate and gelled electrolyte, first time ever in India. The Battery works on the gas recombination principle and has been designed to meet the requirements of wide range of applications.

Design & Construction

Positive Plate Tubular Plate with lead-calcium-tin alloy spine grid and woven polyester gauntlet. Negative Plate Flat pasted plate with lead-calcium alloy grid and long life expander material. Separator Micro porous synthetic separator. Electrolyte Sulfuric acid, immobilized as Gel. Container & Cover Polypropylene, flame retardant is optional. Valve Self-resealing, Pressure-regulating and Explosionproof with flame arrestor. Terminals Epoxy sealed terminals with threaded lead-plated inserts. Steel trays Acid resistant, epoxy coated, stackable boxes for easy installation. Connectors Lead plated solid copper connectors.

Positive Plate (Tubular Type) Bus bar

Tubular spine grid Separator Grid Negative Plate (Flat Pasted type)

Positive Terminal Container Vent Assembly Lid / Cover Negative Terminal

Only VRLA battery with high pressure die-cast spine grids

Wireless : Base Transceiver station (BTS) * Base Switches (MSO) * CDMA/ 3G base Stations * Main Switches

Features & Benefits

High pressure die-cast spine grids Longer float life Tubular positive plates Very good cycling capability required for Indian conditions Gelled electrolyte Very good heat dissipation, suitable for outdoor installations Antimony-free alloy Long shelf life Valve regulated No water additions during service life 100% capacity on first discharge Ready to install No free acid Safe and economical transportation Modular constructions Can be mounted both in horizontal and vertical orientation Tubular & Gel combination Ideal for Solar powered telecom installations

Performance
Float Life: 20+ years design @ 27C Cycle Life: 1800 cycles @ 80% DOD @ 27C 5200 cycles @ 20% DOD @ 27C Self Discharge: <2% per month @27C A/hr efficiency: >95% W/hr efficiency: >85% Operating Temperature: -20C to +55C

Certifications
ISO 9000 certified quality management system
R

ISO 14000 certified environment management system IEC 60896-2 certified by CSA (Canadian Standards Association) UL recognized components.
IEC 60896-2 Certified UL Recognized component

There are three basic types of VRLA batteries - AGM thick plate, AGM thin plate and Tubular Gel

Storage Battery Systems manufactures all three types.

Only Manufacturer of Tubular Maintenance Free batteries in India (No water top-up)

Transmission : Fiber opti c system * Digital Microwave radi o * Satellite ea rt h st ati ons

Applicable Standards
IEC 60896-2 TEC No GR/BAT-01/03 March 2004 IEEE 1188,1189 Specifications.

Charging Constant Potential charging is

recommended Float voltage V/cell at 27C Boost voltage V/cell at 27C Current limit Amps AC ripple : < 3% RMS : 2.250.01 : 2.300.01 : Max. 0.2 C10

Product Specifications
Monobloc/ Module Voltage Nominal Capacity (Ah) at C10 12 Volt Monobloc 12 TGI 40 12 TGI 60 12 TGI 80 12 TGI 100 2 Volt Cells 2 TGI 120 2 TGI 160 2 TGI 200 2 TGI 240 2 TGI 280 2 TGI 300 2 TGI 320 2 TGI 360 2 TGI 400 2 TGI 440 2 TGI 500 2 TGI 1000 16 16 12 12 8 8 8 8 8 6 6 6 120 160 200 240 280 300 320 360 400 440 500 1000 20.7 27.5 34.4 41.3 48.2
51.6

Monobloc/Module

Model

Discharge current in Amps to 1.75 ECV

Dimensions & Weights Weight

5 Hr

3 Hr

1 Hr

Length
(0.4 Inches)

Width
(0.4 Inches)

Height
(0.4 Inches)

5% (Pounds)

12 12 12 12

40 60 80 100

6.9 10.3 13.8 17.2

10.6 16.0 21.3 26.6 31.9 42.6 53.2 63.8 74.5 79.8 85.1 95.7 106.4 117.0 133.0 266.0

22.9 34.3 45.7 57.1 68.6 91.4 114.3 137.1 160.0 171.4 182.9 205.7 228.6 251.4 285.7 571.4

16.02 16.02 20.71 20.71 30.51 34.76 34.49 34.49 26.57 29.25 29.25 35.24 35.24 30.83 33.19 40.04

6.81 6.81 8.70 8.70 16.73 16.73 16.73 16.73 16.73 16.73 16.73 16.73 16.73 16.73 16.73 23.03

9.45 9.45 8.90 8.90 8.46 8.46 8.50 8.50 8.46 8.46 8.46 8.39 8.39 8.46 8.39 8.54

48.50 74.96 108.03 127.87 319.67 352.74 308.65 339.51 246.92 273.37 286.60 304.24 326.28 275.58 286.60 559.97

55.1 62.0 68.8 75.7 86.1 172.1

* Nominal Capacity is at a discharge rate of 10 Hrs to an end cell voltage of 1.80 V at 27 C * Other special designs & configuration of the battery system for specific application shall be provided on request * In accordance with its policy of continuous improvement the company reserves the right to change specification and designs without notice. Illustrations, data, dimensions and weights given in this brochure are for guidance only and cannot be held binding on the company

N56 W16665 RIDGEWOOD DRIVE, MENOMNEE FALLS, WI 53051 USA.