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TUBULAR GEL VRLA BATTERIES

TUBULAR GEL VRLA BATTERIES Telecom Applications

Telecom Applications

TUBULAR GEL VRLA BATTERIES Telecom Applications
TUBULAR GEL VRLA BATTERIES Telecom Applications

Storage Battery Systems Inc. is an acknowledged leader in the field of specialized batteries and DC power systems. A strong R & D focus and a broad product range enables SBS to offer its customers the appropriate technology suited for their applications.

Requirements of Telecom applications
Requirements of Telecom applications

Everywhere, power outages are frequent and for can last for long durations. Added to this, pressure to

reduce costs of telecom equipment is forcing the batteries out of air-conditioned rooms to roadside shelters

exposing them to higher temperatures. The net result is the need for a heavy duty, robust, deep cycling

battery less sensitive to high temperature.

To meet such rigors of usage HBL NIFE introduces a maintenance free (no water top-up) 'Tubular Gel VRLA

battery' with unbeatable combination of Tubular plate and gelled electrolyte, first time ever in India. The Battery

works on the gas recombination principle and has been designed to meet the requirements of wide range of

applications.

Design & Construction
Design & Construction

Positive Plateof wide range of applications. Design & Construction Tubular Plate with lead-calcium-tin alloy spine grid and

Tubular Plate with lead-calcium-tin alloy spine grid

and woven polyester gauntlet.

Negative Platealloy spine grid and woven polyester gauntlet. Flat pasted plate with lead-calcium alloy grid and long

Flat pasted plate with lead-calcium alloy grid and long

life expander material.

Separatorlead-calcium alloy grid and long life expander material. Micro porous synthetic separator. Electrolyte Sulfuric acid,

Micro porous synthetic separator.

Electrolytematerial. Separator Micro porous synthetic separator. Sulfuric acid, immobilized as Gel. Container & Cover

Sulfuric acid, immobilized as Gel.

Container & Coverseparator. Electrolyte Sulfuric acid, immobilized as Gel. Polypropylene, flame retardant is optional. Valve

Polypropylene, flame retardant is optional.

Valve& Cover Polypropylene, flame retardant is optional. Self-resealing, Pressure-regulating and Explosion- proof

Self-resealing, Pressure-regulating and Explosion-

proof with flame arrestor.

Terminalsand Explosion- proof with flame arrestor. Epoxy sealed terminals with threaded lead-plated inserts.

Epoxy sealed terminals with threaded lead-plated

inserts.

Steel traysEpoxy sealed terminals with threaded lead-plated inserts. Acid resistant, epoxy coated, stackable boxes for easy

Acid resistant, epoxy coated, stackable boxes for

easy installation.

Connectorsepoxy coated, stackable boxes for easy installation. Lead plated solid copper connectors. Positive Plate (Tubular

Lead plated solid copper connectors.

Connectors Lead plated solid copper connectors. Positive Plate (Tubular Type) Tubular spine grid Separator
Connectors Lead plated solid copper connectors. Positive Plate (Tubular Type) Tubular spine grid Separator

Positive Plate

(Tubular Type)

solid copper connectors. Positive Plate (Tubular Type) Tubular spine grid Separator Grid Negative Plate (Flat
solid copper connectors. Positive Plate (Tubular Type) Tubular spine grid Separator Grid Negative Plate (Flat
solid copper connectors. Positive Plate (Tubular Type) Tubular spine grid Separator Grid Negative Plate (Flat

Tubular spine grid

Separator

Grid

Negative Plate (Flat Pasted type)

Bus bar

Separator Grid Negative Plate (Flat Pasted type) Bus bar Positive Terminal Vent Assembly Negative Terminal Container

Positive Terminal

Vent Assembly

Negative Terminal

Container

Lid / Cover

Vent Assembly Negative Terminal Container Lid / Cover Only VRLA battery with high pressure die-cast spine

Only VRLA battery with high pressure die-cast spine grids

Wireless : Base Transceiver station (BTS) * Base Switches (MSO) * CDMA/ 3G base Stations * Main Switches

Features & Benefits
Features & Benefits

High pressure die-cast spine gridsFeatures & Benefits Longer float life Tubular positive plates Very good cycling capability required for Indian

Longer float life

Tubular positive platesHigh pressure die-cast spine grids Longer float life Very good cycling capability required for Indian conditions

Very good cycling capability required for Indian conditions

Gelled electrolyteVery good cycling capability required for Indian conditions Very good heat dissipation, suitable for outdoor

Very good heat dissipation, suitable for outdoor installations

Antimony-free alloygood heat dissipation, suitable for outdoor installations Long shelf life Valve regulated No water additions during

Long shelf life

Valve regulatedoutdoor installations Antimony-free alloy Long shelf life No water additions during service life 100% capacity on

No water additions during service life

100% capacity on first dischargelife Valve regulated No water additions during service life Ready to install No free acid Safe

Ready to install

No free acidlife 100% capacity on first discharge Ready to install Safe and economical transportation Modular constructions Can

Safe and economical transportation

Modular constructionsto install No free acid Safe and economical transportation Can be mounted both in horizontal and

Can be mounted both in horizontal and vertical orientation

Tubular & Gel combinationCan be mounted both in horizontal and vertical orientation Ideal for Solar powered telecom installations Performance

Ideal for Solar powered telecom installations

Performance
Performance

Float Life: 20+ years design @ 27°C 20+ years design @ 27°C

Cycle Life: 1800 cycles @ 80% DOD @ 27°C 5200 cycles @ 20% DOD @ 27°C 1800 cycles @ 80% DOD @ 27°C 5200 cycles @ 20% DOD @ 27°C

Self Discharge: <2% per month @27°C : <2% per month @27°C

A/hr efficiency: >95% >95%

W/hr efficiency: >85% 85%

Operating Temperature: -20°C to +55°C -20°C to +55°C

Certifications
Certifications
85% Operating Temperature: -20°C to +55°C Certifications ISO 9000 certified quality management system R ISO 14000
85% Operating Temperature: -20°C to +55°C Certifications ISO 9000 certified quality management system R ISO 14000
85% Operating Temperature: -20°C to +55°C Certifications ISO 9000 certified quality management system R ISO 14000
ISO 9000 certified quality management system R ISO 14000 certified environment management system IEC 60896-2
ISO 9000 certified quality management system
R
ISO 14000 certified environment management system
IEC 60896-2 certified by CSA (Canadian Standards Association)
UL Recognized
component
UL recognized components.
IEC 60896-2
Certified

There are three basic types of VRLA batteries - AGM thick plate, AGM thin plate and Tubular Gel

Storage Battery Systems manufactures all three types.

Only Manufacturer of Tubular Maintenance Free batteries in India (No water top-up)

Applicable Standards
Applicable Standards

Applicable Standards IEC 60896-2 TEC No GR/BAT-01/03 March 2004 IEEE 1188,1189 Specifications. Charging Constant

IEC 60896-2

TEC No GR/BAT-01/03 March 2004Applicable Standards IEC 60896-2 IEEE 1188,1189 Specifications. Charging Constant Potential charging is recommended Float

IEEE 1188,1189 Specifications.Standards IEC 60896-2 TEC No GR/BAT-01/03 March 2004 Charging Constant Potential charging is recommended Float

No GR/BAT-01/03 March 2004 IEEE 1188,1189 Specifications. Charging Constant Potential charging is recommended Float

Charging Constant Potential charging is Charging

recommended Float voltage

V/cell at 27° C Boost voltage °C Boost voltage

: 2.25±0.01

: 2.30±0.01

at 27 ° C Boost voltage : 2.25 ± 0.01 : 2.30 ± 0.01 V/cell at

V/cell at

27°C Current limit : Max. 0.2 C 10

Amps± 0.01 V/cell at 27 ° C Current limit : Max. 0.2 C 1 0 AC

AC ripple : < 3% RMS : < 3% RMS

Product Specifications

Monobloc/Module

   

Nominal

Discharge current in Amps to 1.75 ECV

 
 

Model

Monobloc/

Module

Capacity

Dimensions & Weights

 
 

Voltage

(Ah) at

             

Weight

 

C10

5 Hr

3 Hr

1 Hr

Length

Width

Height

±5%

12

Volt Monobloc

 

(±0.4 Inches)

(±0.4 Inches)

(±0.4 Inches)

(Pounds)

 

12

TGI 40

12

40

6.9

10.6

22.9

16.02

6.81

9.45

48.50

 

12

TGI 60

12

60

10.3

16.0

34.3

16.02

6.81

9.45

74.96

 

12

TGI 80

12

80

13.8

21.3

45.7

20.71

8.70

8.90

108.03

 

12

TGI 100

12

100

17.2

26.6

57.1

20.71

8.70

8.90

127.87

2 Volt Cells

 
 

2

TGI 120

16

120

20.7

31.9

68.6

30.51

16.73

8.46

319.67

 

2

TGI 160

16

160

27.5

42.6

91.4

34.76

16.73

8.46

352.74

 

2

TGI 200

12

200

34.4

53.2

114.3

34.49

16.73

8.50

308.65

 

2

TGI 240

12

240

41.3

63.8

137.1

34.49

16.73

8.50

339.51

 

2

TGI 280

8

280

48.2

74.5

160.0

26.57

16.73

8.46

246.92

 

2

TGI 300

8

300

51.6

79.8

171.4

29.25

16.73

8.46

273.37

 

2

TGI 320

8

320

55.1

85.1

182.9

29.25

16.73

8.46

286.60

 

2

TGI 360

8

360

62.0

95.7

205.7

35.24

16.73

8.39

304.24

 

2

TGI 400

8

400

68.8

106.4

228.6

35.24

16.73

8.39

326.28

 

2

TGI 440

6

440

75.7

117.0

251.4

30.83

16.73

8.46

275.58

 

2

TGI 500

6

500

86.1

133.0

285.7

33.19

16.73

8.39

286.60

 

2

TGI 1000

6

1000

172.1

266.0

571.4

40.04

23.03

8.54

559.97

* Nominal Capacity is at a discharge rate of 10 Hrs to an end cell voltage of 1.80 V at 27º C

* Other special designs & configuration of the battery system for specific application shall be provided on request

* In accordance with its policy of continuous improvement the company reserves the right to change specification and designs without notice. Illustrations, data, dimensions and weights given in this brochure are for guidance only and cannot be held binding on the company

are for guidance only and cannot be held binding on the company N56 W16665 RIDGEWOOD DRIVE,

N56 W16665 RIDGEWOOD DRIVE, MENOMNEE FALLS, WI 53051 USA.