Академический Документы
Профессиональный Документы
Культура Документы
5 b b 5 5 b 5 5 5 5 5
= -
SEMINARWORKSHOP
on
F
lrl -
b 5 5 5 5 b b b f, b
r-r { r-l rE -l r-r
d
Hf;3
ii"di
E t=l
611212011
DOLE/BWG #: 1 030 -11200111-02 Dhahran Palace Hotel Dhahran, KSA 24 June 2011
- PSSP-MER
It is a Mobile Elevating Work Platform !!! The MEWP is designed to provide a temporary working place in a
localized area. They are intended to lift men, their tools and equipment to a position where they can work safely, and to be moved easily from position
TE 6tr2t20rr
E E
E E E E E E E E E E tr E E E
!l
b
tl
EI
aI
{.
Safe operation of the MEWP Safety of the people he is.working, .E Safety of the persons in his working
ts tl ts C4 ts a E
s
no time attempt to operate the machine beyond the recommended limits. The proper care of the MEWP is a major factor in ensuring safety. He must not misuse the machine or ignore or interfere with the devices and equipment which have been provided to maintain safety.
= =
J
= = { = = _ =
T =
II I
6/r2/20r1
Go correctly equipped for the job .i. Carry out the daily pre-use checks Carry out the functional checks Ground conditions Route, Gradients .i. Other people .i. Other plant, equipment .i. Outriggers, stabilizers set correctly .f. lf working on the highways that signs, signals etc., are correctly placed.
{.
* * t
* *
6lt2t201r
.C
.C
.E
E
Philippine Societv of Safetv Practitioners Middle East Resion
_,c
.E
.,E
E
/ Consists of a single telescopic boom / Limited to a straight line
approach to the working arealtarget Not capable of "up and over" operation Can be driven in the elevated position, but great care must be exercised.
.E .E
.l=
.|E
.|=
.G
.E
F
Philippine Societv of Safetv Practitioners Middle East Reqion
On lightweight units of the following sub types:-
-E
.E .E
E F
-E
.G
The machine's outreach may be limited automatically by use of a"load management system" which monitors the actual load either in the cage or by sensing the load imposed onto the machine.
.E
-l=
.E
-t
-E
-E
.E
F
t
.t
6112/2011
The machines are fitted with a self-leveling cage system to ensure that the cage remains in the level mode throughout the whole operating range available.
611212011
.E
E E E E E E
.E
Philippine Societv of Safetv Practitioners Middle East Reqion
/ Machines fitted with two or more hinged booms and have an up and over capa_bi / Cage is normally leveled mechanic5 / Booms can be articulate, reverse articulating or over center articulating. / Fitted with cage rotation, either manual or
powered.
.E
.E
E E
.E
E E
_E=
-E .E
Philippine Societv of Safetv Practitioners Middle East Reqion
-E
Machines that use a combination of articulating and telescopic booms can be built usi . .,.:: :,::::.:::',,i,:;it!tt:..:, the following:-
.E
_E _E
/ / / / /
'/
Telescopic lower rise boom Fixed lower riser lndependently operated booms Fixed length upper booms Telescopic upper booms Drop tip booms
-E
E E E
-E
-,^E
.E
tt-
-l=
.F
6/12t2011
These machines have the ability to provi and ovef' solution to access problems which gives them some major advantages over the straight boom type of machine.
Cage rotation may be provided as an option. These machines can be powered by diesel, gas battery or combination of types.
C
611212011
E E E C
E E E E E
E
G
Self Propelled
Usually not fitted with stabilizers o as they are driven from the cgge,an driven in an elevated condition. However, large scissor platforms afdtibually an exception to this rule and are fitted with stabilizers. r' Chassis is normally rigid with no suspension or axle oscillation: if fitted with axle oscillation, ensure that the system is working correctly prior to use and know how to check.
r'
F E E
E E t E E E E E E t E E F E
t F
6t12t2011
Vehicle Mounted
Large units above 30 meters are alwa vehicle mounted. r' Road vehicle mounted units are ideal for rapid transit between sites and are therefore particularly useful for shorter term work.
611212011
.l
I I I I I I
E E E
E E E E
tr
I
E
5 Philippine Societv of Safetv Practitioners Middle East Reqion
I I r I
at I I
t
Hyd rau
I
I ! I
solenoid or manually operated spool valves. r' ln normal operations they will be used to raise some or all of the base unit's wheels from the ground.
I r t
t
a
I
f
I
a
I
I
I I
I I
lo
1(
6lr2l2011
Slide out from the base unit and then enlarge the base unit and increase They are made to slide out either manuallyor hydraulically.
2. Vertical
Operate almost vertically downwards from their stowed position and stay within the overall dimensions of the base unit.
Operate at an angle, similar to "H" stabilizers, which will increaser base unit to improve stability bu great extent as "H" Type Some "A' Type units are only designed to stabilize/support the total unit, and MUST NOT be used to level the machine.
i1
6lt2/201r
E E
E
Philippine Societv of Safetv Practitioners Middle East Resion
E E
E E
E E
E
Swing down jacks increase the width of the base unit to improve the stability but are normally only used on lightweight units.
tr tr
E b
b I
E
E b Philippine Societv of Safetv Practitioners Middle East Reqion
Screw Jacks
Usually only fitted to trailer mounted units and are frequently mounted on the end of "svr or "slide out" arms to extend .the stability. :I ln some cases they may be used to fevel'the base unit to a safe working angle as specified by the manufacturer. This type of jack requires frequent lubrication to prolong life and ease operation.
I T
I
ts -
tr E E I lr
a E
a
Ln,:iriil:1ii:i!.,l:3
ts
E { E
q
E { II
tl!
I
tr
I
t!
iz
IF
I
611212011
,/
The vertical mast unit is extended sections and the machine cannot be without dismantling. As no movement is possible they m positioned directly below the working area. '/ fhey are normally free standing to a specified height and beyond that height they must be secured to other structures.
13
6lr2l201t
-l
4
-l
A
.ll
I E
!
!-t
E
F E
E
6
These are specialized units usually of a combination of articulating and booms to enable the unit to reach
ts
E
E
E
a-
E
F E 2a
E
I tl -a
d
ts
E d E
tI!
aa
t! -! t
<
Safety Harnesses { The use of a safety harness. is 9.t=194 recommended by all persons working and is a mandatory requirement in most / The safety harness MUST be attached to the designated secure anchor point within the cage. / Do not wrap the anchor around the cage rail.
-l t! ! aa
E E
-a Il 4
q
lr
tr
E
r I
{ lr ;
-l t i4
.r I!l
1 I
6tr2l20rl
lasses/Gogg les
These may be required for certain s tasks. Ensure that the correct type for the to be carried out are used.
15
6/12120rr
.E
.E
Philippine Societv of Safetv Practitioners Middle East Reqion
DO NOT ATTACHED THE HARNESS TO ANY POINT OUTSIDE THE CAGE/PLATFORM. e.g. TO A BUILDING OR OTHER STRUCTURE. SaTety harnesses will prevent personnel,fro catapulted out of the cage should the Hit an obstacle ,/ Drop into a holeipot-hole /Resulting movement when traveling over uneven ground That the base of the machine is struck by another vehicle or equipment Prevent the operator from over reaching whilst working.
-lE
.E .E
-E
E E E
.E
.,E
.E
/ /
"lE
t E
Philippine Societv of Safetv Practitioners Middle East Reqion
PLATFORMS AND CAGES MUST NEVER BE TIED
.E
E E E E E E E E t E tF E
E
IC
611212011
All types of Mobile Elevating Work Platforms have an OPERATING AREA or ENVELOPE.
SCISSOR LIFT MACHINES - generally this consist of "straight up" for the width of the platform. This may change to extend only if an extending deck is available.
TRUCK MOUNTED MACHINES - a the range diagram provided to ensure positioning. REMEMBER - it is not possible to have the maximum reach at the same time, the greater the height the greater the reach the less the height. Care must be exercised when considering the task and where to position the machine to ensure that it is within the working envelope.
l7
6112/20rr
E E E E
b -
tr
The Safe Working Load (SWL) MUST NOT BE EXCEEDED. This will be specified by the manufactu MUST be displayed on the Platform or also be found on the machine DATA PLATE.
THE S.W.L. IS MADE UP FROM THE COMBINED WEIGHTS OF OPERAIORIS AND ANY TOOLS/EQUIPMENT TO BE CARRIED IN THE PLATFORM/CAGE.
E E
b t!
E d ls
T
E
r-
ts
I
ts
L!
d
E E I
! rI I !
I I
Allowing a build-up of loose Platform Cage. r' Removal of items such as Motors, Fans or Valves, etc. from overhead into the cage/platform. ,r Any form of shock loading.
It is normal for a single SWL to be given for all conditions of height and reach.
E I I
1
lr
a
aa
I
I I
IE
E E
.E
l8
1F
I -
6112120t1
When using an extending/roll out deck ensure that locking pins are fitted to maintain the position of the deck when working and traveling.
When the number of persons permitted in the cage/platform is shown this MUST NOT be exceeded
t9
61rzt2011,
E E
lr
F
Philippine Societv of Safetv Practitioners Middle East Resion
Specifications given by the manufacturers are the maximum possible. It should be remembered that some manufacturers vary the meaning of Height and Reach, in that some quote platform height, cage reach whilst other quote working height and working radius.
F F
E E
E E
E E E E F F
F
THE USE OF LADDERS, BOXES OR THE CAGE RAILS MUST NOT BE US EXTRAWORKING HEIGHT OR REACH. The operator should always ensure that he is in a comfortable and safe position to enable him to reach the job to be carried out.
E F F F F E E E E E
2o
,t F
F F
6n21201r
/
/
(swL)
ALWAYS ENSURE THAT THE LOAD DISTRIBUTED OVER THE WHOLE PLA AREA. FAILURE TO OBSERVE THIS INSTRUCTION COULD CAUSE SERIOUS INJURY TO THE OPERATOR AND PERSONS IN AND AROUND THE WORKING AREA.
$
21
6lr2l20tt
E E E E E E
Great care must be exercised when positioning a MEWP prior to work commencing. Whenever possible MEWP's should also be used on firm level supporting ground, unless specifically designed to be used on uneven ground conditions.
E E E E E E E
/ /
regularly check the area on which the pads are standing. CHECK and determine the exact weight of any items to be carried in the Cage/Platform particularly it they must be removed from an elevated position. EXERCISE great care when traveling the machine on gradients or traversing slopes.
E E E E E E E E E E E E E E E E E E E
22
,F F
6lt2t20r1
/ / /
MEWPs are often fitted with Outriggers or stabilizers, these must always be set in accordance with the manufacturer's instructions before use.
23
611212011
E E E E
/ / / /
E E E E E E E
TF
That the machine is not standing on or over drains, loose ground fill, sewers or weak,slabg. When using machines not fitteb with stabilizers/outriggers ensure that the is within the maker's specifications. This is normally 40 or 50 for self propelled machines, and up to 30 for scissor lifts. Check that the tilt alarm lS FUNCTIONING.
E E E E E E E E E E E E E E
t t
24
,F
E
6lt2t201r
Traveling the MEWPs must only be carried outwith the machine in its normal traveling mod
Y Outriggers/Stabilizers retracted ' , " / Booms lowered / Booms retracted or Platform lowered, unless the machine designed to be moved with the Cage/Platform raised. / Always face the direction of travel.
25
6112120t1
a !
aa
l!
I I
,a
E
I
t! -! t -! l t!
rIt
t! E
a-
aa
t! a E -! t -a E -a E a t! C E
I t!
4. 5.
Continually watch for other machines, personnel, and use a look out/guide if the view is obstructed. Do not traverse inclines unless t!1 the man ufacturer's specification.
E -! l E E a E
a-
NOTE: - Do not attempt to travel on construCiion sites e.g. soft rough ground unless the machine is capable e.g. Rough Terrain (R.T.)
E E
E
E E
tA
E
-a E
2(o
zt
E
a
h
J
b
6t121201r
a
-I
= E -
rrl
4
= = J = =
a
a
=
/ / / /
=r
=
=!l
a a
=
=r =r =r =r il
Great care must be exercised if the job requires travel of the machine in the elevated
CAUTION
a t a
= =
/ MUST the machine be moved in the elevated positioned? / That the operator has checked the ground to be
covered for the following:F Firm level ground No pot-holes
il il
=
27
Ftr
6lt2l20tl
E tE
I
t=
E a E E
d
) No bumps/lumps ) No overhead obstructions ) The use of assistant if the view obstructed ) No slopes to be traversed,
F That the route is clear of other
and machinery. REMEMBER !!!!!! That when traveling in the elevated mode, a SMALL obstacle over which you can run will mean a VERY LARGE UNEXPECTED MOVEMENT IN THE CAGE/PLATFORM.
ts
a
ts
b d
L!
a
ts ts aA t!
I F 4 b
E E
Philippine Societv of Safetv Practitioners Middle East Resion
Use of a MEWP in high winds can have effect on stability. . Always check the wind using a WIND SPEED INDICATOR, dO guess work. Refer to the Beaufort Scale for assistance in determining the wind speed Manufacturers provide details of the maximum wind speed, this should be found on the machine DATA PLATE.
.
t
J
E E F -
t -s
ts
t
28
E -E E E E
,F
6l12l20t|
29
6lt2/201 I
=
I
ts
=r
spaces.
.. ;, ;:;r*-d&G${li9!,;,
= = t
t t
d
= 4a
t=
4l
=EL t=
tr
-rl! h E
E E t
-A att t!
E
Beauiorl Wind Scale for usE on land (Numbers 't-9)
Ca|m Light Air
Lrght Calm. sfioke
E
2tJ
O
ts
Direlifi wrd.
of wind
t "3
4
A
Br#ze
V$nd len on tacg. leaves ru5le. rydrnary Laves and snall twigs io Gonstant light flage, Raises duBt and toose paFet: inland walers. umlrrell&s
'7
- 12
Gstte Br@ze
rotim;
xtends rcv6d.
sGll trncheB
19 _ 19
tg
5.5 - 7.9
g.O " 10.7
Shall irees in lal bEgin lo sway: sested wavelds lom on Lsge trranches in ffiion, eaiglting hEard
' 24
E E E
a
usd wiln
in letephooe
sl6s:
25
' 31
drHicuny
32-3S
BreBks lwlgs qtl lroes: ggreBtly impeds
13.E-171
17 "Q -
p.gqre$'
39 AT
4A
rercved)
'Y
20 B - 24 4
E E
E
The design wind sgeeci lcr :IF/VP s iB based on B lhree second gus wbilsl the Bealrlon Scde i5 hsed on a len seaond qust. ?he use 3t the BeLton Sle wttl therelore proCuce sn wda esrirure of lhe dsign wrnd which should be co.reded by uginE lhe ffit rwer Aeautod Scate- As an exahpte. it thg siliom wind gpeed al which lhe ptatfgm can be used is 12.5m/s (2empn) lnen use Beauton Scale "5" lnstead ot Beelon Scale 6". &aulon SEa)e nu$Bers lO .17 are rot s!)gwn in ttrB lsbrc.
t
sF
E E
3o
6t1212011
This can have an effect on the operator causing great discomfort and hindering the work 'ii, carried out. At a comfortable 1OoC there would be no with little or no wind, however should tfre winO speed increase to 20 mph the actual temperature felt on the exposed skin would be 0oC. With a wind speed of 2O mph and the same temperature, the actual temperature felt on the exposed skin would be -1soC.
Therefore the operator should protect himself from these conditions. With increased working heights the perceived effects will be much exaggerated.
31
611212011
I I I
a
I
I
E
aa
all
t!
A
I
II I T
I
I I
J !
= =
I
NOT TO BE USED AS A PASSENGER LIFT OR MATERIALS LIFT AS THEY DO NOT COMPLY WITH THESE REQUIREMENTS.!!
t-
f-l I
= =
I -
r II
= { E
,I
l!
3L
-l tl J
zF
-! l
6t12t2011
ELECTRIC SHOCK DUE TO CONTACT OR FLASHOVER DUE TO CLOSE APPROACH TO ANY OVERHEAD CABLES COULD PROVE FATAL OR, AT THE VERY LEAST, CAUSE SEVERE INJURIES.
33
6/t2t20rr -F
II
F
-b }.
d
-ts -!r
t-
--t
.tr
F F
.F .F
F F F F F F t F E F
F F
.E .F
h 3^*l'
aJ
?4
-F
6/1212011
Minimum safe
disi,tance from
on steel towers.
35
F _
61r21201,1
ts
= EA
l-t s4 E
J'
ts
Ensure all guards, panels which provide protection from moving machinery are in place. ) Ensure that the tail swing clearance is enough to prevent persons from being trapped, (minimum clearance is 600 mm) if this cannot be achieved then a barrier must be erected to deny passage.
14
4l
E lq
rd
IE t+
lE!
.A l=
E lF
r-
r-
E!
E=
-= Lr
E
d
E
F
E r
-S b
ts -
F Always use the manufacturer's support props correctly if entry under a raised platform or boom is required.
< t
F
< b
F
E
3lo
3F
611212011
F Ensure that safety harnesses are worn F Ensure that the area directly below
area is coned off to prevent access by public/other persons. F Do not drop material or tools from the cage/platform. ) Do not allow the build up of loose material in/on the cage/platform.
37
f6ltzl20t1
t
I
!
J
:
J
E
ti l! 4
I
I
EA
E -! !
I t
a I
rl
E aa E ca E
ts E
a E E E E
3g
E tG
611,212011
Extra care and attention must be taken when maneuvering in confined ur"", to prevent collisions or the entrapment of persons. Fln enclosed spaces using an internal combustion engine, remember that the exhaust fumes that are given off can be a major hazard to your health and others.
when i
39
6tr2/201t
When parking up at the end of work or if machine unattended for a period,of time. points should be considered:-
FThe machine must be secured to prevent unauthorized use by locking all access panels, lowering the cage/platform and retracting the booms and removing the keys.
working areawhilst working, particularly where the public have the right of access.
4D
6112120r1
Before using the MEWP, it is essential that the daily check/inspection as specified by the manufacturer are correctly carried out.
pfeSSUfeS
':
.,.,"
:.:'..r:.::-:
D Check boom and scissor arms for other damage Check all pivot pins and retainers to make sure that they are properly secured. Check all hydraulic connections and hoses, electric cables for damage and chaffing.
) )
41
!6lr2l20rt
function
) )
) )
Check all controls for correct operation Check emergency systems for correcl
I I
-'--
_rr=.r;*
_t
It
-l
E a
.]I
I
-I
!
-t
Philippine Societv of Safetv Practitioners Middle East Reqion
!
!
E
E
E I
After carrying out the pre-use and d must make a full functional test of all controls, this should be carried out using the LOWER controls and with cage/platform. The EMERGENCY system MUST also be checked to ensure correct functioning of the system.
t-
E E I
atl E I E
< E
E!
d tt
< tE
G
A2
A/2
6n2120tl
To provide a firm safe operating base the operator MUST ensure that the machine is set up correctly. FAILURE to do so will result in death or serious injury to himself and others.
43
!-
u,rr,rrn i
Ground conditions Machine set-up, eg. all weight on specific maker's instructions. ;ir,iiil1lr'i:;' Stabi|izers extended to correct positions That the machine is within manufacturer's permitted degree of level lf on a gradient that the chassis is positioned correctly, eg. cab up hill or cab down hill, check operator's manual. Stabilizer pad used correctly
I
!
I
I
4
I
I
e I
e ,t t
1
I E
G I
G
!
I
I
lt
F
E
G
G
E
E
When working in soft grouhd cofi great care MUST be taken to ensur$,'t:i,;;,r:ti!itl'ti' that the machine weight and the imposed loadings can be supported by the pads and pad packing.
E
I
E
a
E
S
44
+E
611212011
With "A" frame outriggers it is not only the correct weight distribution which is important BUT it is MANDATORY that the MINIMUM OPERATING BASE OF THE OUTRIGGERS IS OBTAINED. Many MEWP's have markers on the outriggers legs to indicate when this is reached,
45
6/12/2011
Working close to buildings/structures may put yourself at risk. It is quite possible that the area around new buildings and in the process of construction, will have backfill, loose ground and many unknown underground faults, eg. pipes cable ducts
etc.
{
I
I
I
I
I
I
a
+('
ti
I
t
611212011
areas.
: j..filir
ir
A current driving license which permits the operator to drive the type of vehicle is mandatory. Before leaving the base or work site the machine
must be checked. ln general these checks include:AII booms stored Turntable lock pin engaged (if fitted)
/ /
izers/outri gge rs fully retracted and stowed Any loose items are stowed Marker boards and cones tied and secure Fuel and engine oils checked
b
iI
/Sta
I / /
47
6lt2lzott
-'
l
t
_l
_t
! _;
_h
a l
/
r'
_l
l!
L
I _t
-E
_l!
I
/ /
.}
ra
_l!
a
.-lt
A
-l!
lt
a L
When traveling on the high.ways/sit the operator must be aware of the rear over-hang if either is applicable. Great care must be exercised to avoid damaged and injury to yourself and others
_Ir ilA
IE It
-.E
h!
'EA _lE
d
I=
E
}E
I! _E
_ts
-1 llE
48
4rE
.EE
611212011
Particular attention when cornering and reversing in tight areas and in congested traffic areas.
All vehicles MUST have the maximum traveling height displayed in a prominent position within the drivers cab. Make sure that you know what it is!! Plan ahead for height and don't forget the vehicle gross weight and observe local weight restrictions.
49
t! I!
6l12l20tr < .E
El L 4
-E
G
E
.E
F!
IE
!!
.G
Persons trained to operate a VEHICLE,, MOUNTED MEWP may not drive it on thg***-*, public highway unless they hold ' :r:'r:F :'" appropriate category of " When working on or near a road/highway great care must be taken to prevent:,
an ;'%F license.
!!
t!
!! E!
.G
a t
+ a G t:
"E
rl E
F! E
E E
II
.t+
.t
II
.t a
^b
r-
.tc
.h
d
t+
<
tr
l+
d d
.E
ts
rF E
6/1212011
On some telescopic boom machines the maximum reach that can be achieved may vary the actual load in the cage. This is achieved by the use of a LOAD MAMANGEMENT SYSTEM which will prohibit functions when rated SWL has been achieved given boom length/radius. The functions which are prohibited are BOOM DOWN & TELESCOPIC OUT: thus only safe movements are permitted eg: BOOM UP & TELESCOPIC lN. Swing is not restricted.
51
a E
6/12/20t1
1 E
-G
a
.G
I!
t=
-l=
I!
-=
-!
!t
-G
.!!
GT
It II
-G
t! -:b
-G .G
F .L
.E F .E
G .G
-! h
IE
F G
!t L
I.
F Check load
limits/working reach limit system every time you arrive to ENSURE SYSTEM rs woRKrNG (if applicable). DO THIS FROM THE GROUND. Site positioning F Ground conditions
.ts
,a
.-b
EI &
E 4l
|3.
l-c ts
I
t -
b2
E E E 52 E
6 1l l01l
When traveling/moving around th" =it@$m, either between tasks or on arrival/departffi"*be aware of the overhang on the machine. This can be hazardous to you and others, whilst causing extensive damage.
Particularly when moving up/down . ramped \ reversing into/onto a ramp. Use a banksman/signaller as required and follow his instructions.
areas
53
E
6/121201t
IF I! I-. I-l
.tF -
.I=
II When the need to send the user up their own occurs eg. due to numbe workers, load to be carried etc. The operator MUST be in attendance at ALL times and maintain a constant review of operations and the workers in the cage.
_ Ir
-2 -t
-I! .|1r -
I:r E .F -.tF
-l ^F --Ir
Contact between operator and cage must be established to allow complete understanding by both parties.
E .I. I-. I E E
d
^l=
a
= =
s4
54
t! -
61r212011
6.
Will I need to move the lift from one floor to another? Will I be working inside? Do I want the ability'to drivd the when elevated? 9. Do I need a platform extension to reach over obstacles? 10. Do I need a scissor lift for straight-up vertical work? 1 1. Do I need a boom lift for reach?
55
a -G 611212011!!
G *
r!
d
t4
E
I!
!!
GE
12. Do I need an articulating boom for up.- ..,,,, and-over clearance? ffgu 13. Will I be doing on-or-off-slab work? ,i,ffii;" ''' ': " 14. Do I need side reach? 15. Where can I go to get the most productive, reliable and safe machine?
rE |l! I! -
Ir = rE! G
!!
r!! I. F
1-
GI
.ts!
aE! !!
tA
ts!
hr
I! Ir -1
ts
t!
G!
&!
i!=
rE
E
k d
ts
lF
-a l+!
E!
E E
t
d
56