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Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF Services. Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the vehicle, or any kind of consequential damages. All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Services believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and responsibility for any harm resulting from any such modifications.
Copyright
Printed in USA - Copyright 2008 ZF Services No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF Services.
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Technical Information Torque, Gear Ratio & Weight_________________________________________________________ 2 Oil Capacity______________________________________________________ 2 6HP26X / 6HP28X Lubricants______________________________________________________ 2 6HP26X / 6HP28X Technical Literature______________________________________________________ 2 6HP26X / 6HP28X General Transmission Oil Filling Procedure_______________________________________ 3-7 How To Use This Catalog______________________________________________________ 8 Type Plate Information______________________________________________________ 9 6HP26X 1068 020 XXX / 6HP28X 1068 050 XXX Spare Parts Gearbox Housing Group________________________________________________________ 10 Torque Converter Group_____________________________________________________ 11 Oil Supply Group_____________________________________________________ 12 Front Planetary Group_____________________________________________________ 13 Rear Planetary Group_____________________________________________________ 14 Coupling A Group_____________________________________________________ 15 Coupling B Group_____________________________________________________ 16 Coupling C Group_____________________________________________________ 17 Coupling D Group_____________________________________________________ 18 Coupling E Group_____________________________________________________ 19 Output Group_____________________________________________________ 20 Filter Group Filter General_____________________________________________________ 21 Filter BMW_____________________________________________________ 22 Filter Ford_____________________________________________________ 23 Mechatronic Group_____________________________________________________ 24 Gear Shift System E-Shift Group_____________________________________________ 25 Gear Shift System M-Shift Group M-Shift BMW_____________________________________________________ 26 M-Shift BMW_____________________________________________________ 27 M-Shift LAND ROVER_____________________________________________________ 28 M-Shift Ford_____________________________________________________ 29 Parking Lock Group_____________________________________________________ 30 Selective Shims, Snap Rings, Steel Plate & Kits Content Selective Shims___________________________________________________ 31 Selective Snap Rings_________________________________________________________ 32 - 33 Selective Steel Plate_________________________________________________________ 34 Kits Content________________________________________________________ 35 - 40
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Technical Information
Torque, Gear Ratio & Weight Input Torque 326 ftlbs to 444 ftlbs
(model specific)
1 Gear 4.17
2 Gear 2.34
3 Gear 1.52
4 Gear 1.14
5 Gear 0.87
6 Gear 0.69
Drive RWD
Oil Capacity 9.4 liters (10 Quarts) + 0.5 liter (0.53 Quarts) for cooling system 6HP26X / 6HP28X Lubricants Amount 1 Liter Bottle 20 Liter Canister 209 Liter Drum ZF Part # S671 090 255 S671 090 253 S671 090 252 Oil Grade ZF LifeGuardFluid 6 ZF LifeGuardFluid 6 ZF LifeGuardFluid 6
Note: ZF recommends the use of LifeGuardFluid 6 for optimal performance. 6HP26X / 6HP28X Technical Literature Language English English English ZF Part # 1068 751 702 1068 766 701 1068 766 704 Description 6HP26X / 6HP28X REPAIR MANUAL (CD) 6HP26X / 6HP28X FUNCTIONAL DESCRIPTION - BMW (CD) 6HP26X / 6HP28X FUNCTIONAL DESCRIPTION - AUDI (CD)
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Checking
Refilling
Notes
Place car horizontally on hoist Switch off the hoist and apply the handbrake
Place car horizontally on hoist Switch off the hoist and apply the handbrake
Connect the tester in order to read off the transmission oil temperature and engine speed
Connect the tester in order to read off the transmission oil temperature and engine speed
Select gears with engine running, at idle speed Select positions R and D and shift through as far as 3rd gear (manual/winter program)
With the engine stopped, add oil until it reaches the overflow lip Start the engine Top off the oil immediately to the overflow lip
- Car must stand level on the - Car must stand level on the _hoist. _hoist. - The driven wheels oror the - The driven wheels the _transmission output must be at _transmission output must be _a standstill for at least two two _at a standstill for at least _minutes before checking the _minutes before checking the _oil level. _oil level. Apply the handbrake. Apply the handbrake. - Move selector lever toto P. - Move selector lever P. - EGS must not be inin - EGS must not be _emergency program. _emergency program. - Switch the main consumers, - Switch the main consumers, _for instance the air _for instance the air _conditioning, either on oror off _conditioning, either on off _according toto the car _according the car _manufacturer's instructions. _manufactuerer's instructions.
Keep each gear selected for 3 seconds, then engage the parking lock
Select positions R and D and shift through as far as 3rd gear (manual/winter program) Keep each gear selected for 3 seconds, then engage the parking lock
Continued on Page 2
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Engine fault: Oil adjustment not possible Eliminate the fault according to the engine repair manual Depending on condition, allow oil to cool down or run engine until warm Select gears with engine idling Select R and D by means of manual/winter program as far as 3rd gear Hold each gear for 3 seconds and engage parking lock Open the filler plug on the housing Oil emerges at an oil temperature below 35 C NO Transmision contains too little oil Increase oil level by adding oil until it flows out Wait until oil temperature reaches 40 + 10 C C Oil temperature must not exceed 50 in any C circumstances Allow time to drip, then close the filler plug again YES Wait until oil temperature reaches 40 + 10 C C Oil temperature must not exceed 50 in any C circumstances Allow time to drip, then close the filler plug again
Increase oil level by adding oil until it flows out Wait until oil temperature reaches 40 + 10 C C Oil temperature must not exceed 50 in any C circumstances Allow time to drip, then close the filler plug again
Oil temperature must not exceed 50 in any C circumstances Allow time to drip, then close the filler plug again
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M24X1
M18X1.5
10 mm Internal hexagon
8 mm
Version
Version
Oil filler screw and oil level screw Internal hexagon Tightening torque
M30X1.5
M10X1 5 mm 12 Nm 1.2 Nm
17 mm Tightening torque 80 Nm 8 Nm
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M24X1 10 mm
M18X1.5
8 mm
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M24X1 10 mm
M18X1.5
8 mm
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Selective Shims, Snap Rings, Steel Plate & Kits Content Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. Please measure the clearance according to the repair manual and select the required spare part from the table. The kits content section shows all available kits for the transmission models that are referenced in this catalog, including the content of each kit.
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Transmission Serial #
010 005
-26
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OIL SUPPLY GROUP Position # 10.010 10.010/150 10.010/160 10.010/170 10.020 10.040 10.040/110 10.040/130 10.040/150 10.040/160 10.040/170 10.040/180 10.050 10.070 10.080 10.084 10.090 Description PUMP ASSEMBLY NEEDLE SLEEVE SNAP RING SHAFT SEAL ROUND SEALING RING INTERMEDIATE PLATE ASSEMBLY INTERMEDIATE PLATE CENTERING PLATE COUNTER SCREW PISTON RING PISTON RING COUNTER SCREW COUNTER SCREW ROUND SEALING RING TORX SCREW WITH USIT RING TORX SCREW WITH USIT RING SHIM Quantity 1 1 1 1 1 1 1 1 6 1 1 4 11 1 13 14 1 Notes
Included in overhaul kit; see page 39. Included in overhaul kit; see page 39.
M6X28 Included in overhaul kit; see page 39. Included in overhaul kit; see page 39. M6X28 M6X46 Included in overhaul kit; see page 39. Included in overhaul kit; see page 39. Selective shim; see page 31.
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FRONT PLANETARY DRIVE GROUP Position # 32.010 32.010/200 32.010/210 32.010/220 32.100 32.200 Description PLANETARY ASSEMBLY AXIAL NEEDLE BEARING SUN GEAR SNAP RING AXIAL NEEDLE BEARING OIL TRAY Quantity 1 1 1 1 1 1 Notes
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REAR PLANETARY DRIVE GROUP Position # 42.010 42.010/250 42.010/260 42.010/280 42.010/290 42.010/310 42.170 42.180 42.190 42.200 42.210 Description PLANET ASSEMBLY AXIAL WASHER AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING AXIAL WASHER AXIAL WASHER RING GEAR SNAP RING OUTPUT SHAFT AXIAL WASHER AXIAL NEEDLE BEARING Quantity 1 1 1.00 mm 1 1 1 3.20 mm 1 1 1 1 1 1.00 mm 1 Notes
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COUPLING A GROUP Position # 70.010 70.030 70.040 70.050 70.060 70.080 70.090 70.100 70.130 70.140 70.150 70.170 Description CYLINDER PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING K-RING UNDULATING SPRING STEEL PLATE FRICTION PLATE SNAP RING Quantity 1 1 1 1 1 1 1 1 1 6 5 1 Notes
Included in overhaul kit; see page 39. Included in overhaul kit; see page 39.
Included in friction kit; see pages 35 & 36. Selective snap ring; see page 32.
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COUPLING B GROUP Position # 72.010 72.020 72.050 72.060 72.070 72.080 72.100 72.110 72.120 72.124 72.130 72.140 72.144 72.150 72.170 72.200 72.210 72.300 Description SUN GEAR SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING SNAP RING FIXING WASHER SNAP RING UNDULATING SPRING STEEL PLATE END PLATE FRICTION PLATE SNAP RING SEALING RING AXIAL NEEDLE BEARING AXIAL NEEDLE BEARING Quantity 1 1 1 1 1 1 1 1 1 1 1 5 1 5 1 2 1 1 Notes
Included in overhaul kit; see page 39. Included in overhaul kit; see page 39.
Included in steel kit; see pages 37 & 38. Included in friction kit; see pages 35 & 36. Selective snap ring; see page 32. Included in overhaul kit; see page 39.
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COUPLING C GROUP Position # 75.010 75.010/140 75.030 75.040 75.050 75.070 75.080 75.084 75.100 75.120 75.140 75.160 75.180 75.200 75.240 Description CYLINDER FITTING KEY PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING STOP-RING SNAP RING UNDULATING SPRING FRICTION PLATE STEEL PLATE END PLATE SNAP RING ANGLE DISC AXIAL NEEDLE BEARING Quantity 1 2 1 1 1 1 1 1 1 5 5 1 1 1 1 Notes
Included in overhaul kit; see page 39. Included in overhaul kit; see page 39.
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COUPLING D GROUP Position # 73.010 73.020 73.030 73.060 73.070 73.080 73.100 73.110 73.120 73.130 73.230 73.240 73.250 73.260 Description PISTON ROUND SEALING RING ROUND SEALING RING OIL DAM ROUND SEALING RING ROUND SEALING RING SPLIT RING SPLIT RING CUP SPRING SPLIT RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE Quantity 1 1 1 1 1 1 1 1 1 1 1 6 6 1 Notes Included in overhaul kit; see page 39. Included in overhaul kit; see page 39. Included in overhaul kit; see page 39. Included in overhaul kit; see page 39.
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COUPLING E GROUP Position # 71.010 71.020 71.030 71.040 71.060 71.080 71.090 71.094 71.100 71.140 71.150 71.160 71.170 71.180 71.190 71.240 71.260 71.280 71.290 71.300 71.310 71.330 Description INPUT SHAFT PISTON ROUND SEALING RING ROUND SEALING RING CUP SPRING OIL DAM ROUND SEALING RING FIXING PLATE SNAP RING UNDULATING SPRING STEEL PLATE FRICTION PLATE END PLATE SNAP RING PISTON RING SUN GEAR SHAFT AXIAL NEEDLE BEARING INTERMEDIATE SHAFT AXIAL NEEDLE BEARING DISC CARRIER SNAP RING ANGLE DISC Quantity 1 1 1 1 1 1 1 1 1 1 7 7 1 1 3 1 1 1 1 1 1 1 Notes
Included in overhaul kit; see page 39. Included in overhaul kit; see page 39.
Included in overhaul kit; see page 39. 2.50 mm Included in steel kit; see pages 37 & 38. Included in friction kit; see pages 35 & 36. Included in steel kit; see pages 37 & 38. Selective snap ring; see page 33. Included in overhaul kit; see page 39.
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OUTPUT GROUP Position # 14.020 14.050 14.070 14.080 14.090 14.110 14.340 Description NEEDLE SLEEVE SHIM AXIAL NEEDLE BEARING SUPPORT SHIM SNAP RING SHAFT SEAL PROTECTING CAP Quantity Notes 1 1 Selective shim; see page 31. 1 1 1 1 Included in overhaul kit; see page 39. 1
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FILTER GROUP GENERAL Position # 03.010 03.010/014 03.010/020 03.010/030 03.020 Description FILTER GASKET ROUND SEALING RING SCREW PLUG TORX SCREW Quantity 1 1 1 1 21 Notes Included in filter kit; see page 35. Included in overhaul kit; see page 40. Included in overhaul kit; see page 40. Included in overhaul kit; see page 40. M6X28.5
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FILTER GROUP BMW Position # 03.010 03.010/120 03.010/130 03.010/150 03.010/160 03.020 03.030 03.030/20 03.050 Description PAN ASSEMBLY
SCREW PLUG WITH ROUND SEALING RING
SCREW PLUG MAGNET CAP TORX SCREW OIL FILTER SEALING RING GASKET
Quantity 1 1 1 2 1 21 1 1 1
M6X22.5 Included in overhaul kit; see page 40. Included in overhaul kit; see page 40.
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FILTER GROUP Ford Position # 03.010 03.010/150 03.020 03.030 03.030/020 03.050 Description FILTER MAGNET TORX SCREW OIL FILTER SEALING RING GASKET Quantity 1 2 21 1 1 1 Notes Included in filter kit; see page 35. M6X22.5 Included in overhaul kit; see page 40. Included in overhaul kit; see page 40.
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MECHATRONIC GROUP Position # 27.460/020 27.460/030 27.520 27.700 27.730 27.740 N/A Description GASKET GASKET GUIDE SLEEVE CAP CAPACITOR CLAMP MECHATRONIC Quantity 2 2 1 1 1 1 1 Notes Only available in overhaul kit; see page 40. Only available in overhaul kit; see page 40. Included in overhaul kit; see page 40.
27.460/030 27.460/020
CAUTION! Only complete Service-Mechatronics are available. Contact your local ZF Parts distributor for more information.
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GEARSHIFT SYSTEM E-SHIFT GROUP Position # 06.010 06.030 06.030/110 06.030/120 06.030/130 06.050 06.060 06.070 06.090 06.170 06.170/110 06.170/120 06.170/130 06.210 Description SHAFT SEAL SELECTOR SHAFT SELECTOR SHAFT LEVER HEXAGON NUT PARKING LOCK DISC CLAMPING SLEEVE PIPE LEG SPRING ANGLE BRACKET ANGLE BRACKET ANGLE BRACKET HEXAGON NUT CAP SCREW Quantity Notes 10X18X5; Included in overhaul kit; see page 40. 1 1 1 1 1 M8X1 1 1 1 1 1 1 1 1 2
06.030
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GEARSHIFT SYSTEM M-SHIFT GROUP BMW Position # 06.010 06.030 06.030/110 06.030/120 06.030/130 06.050 06.060 06.070 06.094 06.100 Description SHAFT SEAL SELECTOR SHAFT SELECTOR SHAFT SELECTOR LEVER HEXAGON NUT ROOSTER COMB CLAMPING SLEEVE PIPE DETENT SPRING TORX SCREW Quantity Notes 2 10X18X5; Included in overhaul kit; see page 40. 1 1 1 1 M8X1 1 1 1 1 2 M6X13
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GEARSHIFT SYSTEM M-SHIFT GROUP BMW Position # 06.010 06.030 06.050 06.060 06.070 06.094 06.100 Description SHAFT SEAL SELECTOR SHAFT ROOSTER COMB CLAMPING SLEEVE PIPE DETENT SPRING TORX SCREW Quantity Notes 10X18X5; Included in overhaul kit; see page 40. 1 1 1 1 1 22.50 mm 1 2 M6X13
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GEARSHIFT SYSTEM M-SHIFT GROUP LAND ROVER Position # 06.010 06.030 06.050 06.060 06.070 06.094 06.100 Description SHAFT SEAL SELECTOR SHAFT ROOSTER COMB CLAMPING SLEEVE PIPE DETENT SPRING TORX SCREW Quantity Notes 10X18X5; Included in overhaul kit; see page 40. 2 1 1 1 1 22.50 mm 1 2 M6X13
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GEARSHIFT SYSTEM M-SHIFT GROUP Ford Position # 06.010 06.030 06.050 06.060 06.070 06.094 06.100 Description SHAFT SEAL SELECTOR SHAFT ROOSTER COMB CLAMPING SLEEVE PIPE DETENT SPRING TORX SCREW Quantity Notes 10X18X5; Included in overhaul kit; see page 40. 1 1 1 1 1 22.50 mm 1 2 M6X13
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PARKING LOCK GROUP Position # 24.010 24.020 24.040 24.060 24.080 24.110 24.120 Description PIN SCREW PLUG PAWL LEG SPRING CONNECTING BAR GUIDING PLATE TORX SCREW Quantity Notes 1 1 Included in overhaul kit; see page 40. 1 1 1 1 4 M6X20
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SELECTIVE SHIMS
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 4.80 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60
Notes
Notes
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Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20
Notes
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20
Notes
Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 4.60 4.40 4.20 4.00 3.80 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20
Notes
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Quantity 1 1 1 1 1 1 1 1 1 1 3.60 3.40 3.20 3.00 2.80 2.60 2.40 2.20 2.00 1.80
Notes
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6HP26X / 6HP28X SELECTIVE STEEL PLATE Position # Select. Parts Description Quantity 73.260 COUPLING D STEEL PLATE 1068.377.026 STEEL PLATE 1 1068.377.021 STEEL PLATE 1 1068.377.025 STEEL PLATE 1 1068.377.024 STEEL PLATE 1 1068.377.020 STEEL PLATE 1 1068.377.023 STEEL PLATE 1 1068.377.022 STEEL PLATE 1 1068.377.019 STEEL PLATE 1 1068.377.029 STEEL PLATE 1
Notes 4.20 3.90 3.60 3.30 3.00 2.70 2.40 2.10 1.80
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6HP26X Friction Kit 1068 298 034 Position # 70.150 71.160 72.150 73.250 75.120 6HP26X 1068 020 ___ 002 to 004 011 014 018 020 027 029 to 030 033 to 038 043 to 047 051 054 057 064 to 066 076 ZF Part # 1068 277 004 1068 271 018 1068 277 002 1068 277 004 1068 277 002 Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C Quantity 5 7 5 7 5 Where used (1068 ___ ___)
See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below
Notes
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Notes
6HP26X / 6HP28X Friction Kit 1068 298 036 Position # 70.150 71.160 72.150 73.250 75.120 ZF Part # 1068 277 011 1068 271 080 1068 277 002 1068 277 011 1068 277 002 Description Friction Plate A Friction Plate E Friction Plate B Friction Plate D Friction Plate C Quantity 5 7 5 7 5 Where used (1068 ___ ___)
See Chart Below See Chart Below See Chart Below See Chart Below See Chart Below
Notes
6HP28X 6HP26X 1068 020 ___ 1068 050 ___ 060 to 061 001 to 004 007 to 015
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Notes
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Notes
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Notes Gearbox housing Gearbox housing Gearbox housing Gearbox housing Gearbox housing Oil supply Oil supply Oil supply Oil supply Oil supply Oil supply Oil supply Coupling A Coupling A Coupling A Coupling A Coupling A Coupling B Coupling B Coupling B Coupling B Coupling C Coupling C Coupling C Coupling C Coupling D Coupling D Coupling D Coupling D Coupling D Coupling D Coupling E Coupling E Coupling E Coupling E Coupling E Output Output
All All All All All Ford All except Ford All All All All All As needed As needed As needed As needed As needed All All All All All 6HP28X All 6HP28X 6HP28X 6HP28X All All All 6HP28X All All All As needed As needed All All
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Notes Filter Filter Filter Filter Filter Filter Filter Filter Mechatronic Mechatronic Mechatronic Gearshift system Parking lock
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