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Assembly Modeling with SolidWorks 2004/2005


For the Intermediate SolidWorks User

David C. Planchard & Marie P. Planchard

PUBLICATIONS

SDC

Schroff Development Corporation


www.schroff-europe.com

www.schroff.com

Introduction

Assembly Modeling with SolidWorks

Table of Contents Introduction Acknowledgement, Trademarks and Disclaimer References Table of Contents Design Intent Overview of Projects Command Syntax Windows Terminology Shortcuts Notes to Instructors - Performance SolidWorks 2004 versus SolidWorks 2005 Project 1 - File Management
Assembly Template, Configurations, Design Library, Dimensioning Standard, Document Properties. Document Templates, External References, File Locations, Hide/Show, Large Assembly Mode, Lightweight, Main menu, Materials Editor, Measure, Online help. Open file in SolidWorks, Part Template, Preview, Referenced Documents, Rename, Resolved, Save As:, Shortcut keys, SolidWorks Explorer, States, Suppressed, System Options, Task bar, Units, Use Full Screen, User Interface.

I-2 I-4 I-5 I-6 I-10 I-14 I-17 I-18 I-23 I-24 1-1

Project Objective SolidWorks Tools and Commands Project Overview - Definitions Assembly Task List - Before you begin DELIVERY STATION Assembly Layout Structure File Organization File Management System Options File Locations Document Templates Reference Documents-Design Library System Options Large Assembly Mode Assembly Template, Part Template and Document Properties Download Components SolidWorks Explorer Summary of SMC Components FeatureManager and Component States, Comparisons of Component States Geometric and Functional Requirements SolidWorks Toolbox Configuration Vendor Information Project Summary Questions and Exercises Project 2 - Assembly Modeling - Bottom Up Design
Add Configuration, Coincident Mate, Collision Detection, Component Properties, Concentric Mate, Configurations, Customize keyboard, menu, Derived Component Pattern, Design Library, Distance Mate, Edit color, Extrude Base, Feature Palette, Flexible, Hide/Show, Hole Wizard, Insert Component, Linear Pattern, Make assembly from part/assembly, Mate, Mate Reference, Mate Types, Measure, Move Component, Move with Triad, Open part, Open assembly, Parallel Mate, Rename, Rigid, Rotate Component, Section view, Select Other, Shortcut keys, Show, Sketch tools: Rectangle, Centerline, Dimension, Midpoint, SmartMate, SolidWorks Toolbox, Suppress, Unsuppress, View Planes, Origins, Temporary Axis, Zoom tools.

1-3 1-3 1-6 1-6 1-8 1-10 1-13 1-16 1-18 1-22 1-28 1-37 1-42 1-49 1-51 1-54 1-58 1-59 1-61 1-62 2-1

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Assembly Modeling with SolidWorks

Introduction

Project Objective SolidWorks Tools and Commands Project Overview Geometric and Functional Requirement of the PLATE-A Part PLATE-A part Feature Palette Assembly Mating Techniques LINEAR-TRANSFER assembly Customize the Keyboard Modifying the Base (first) component, Fix or Float Standard and Advanced Mates, SmartMates and In Place Mates SmartMates Rigid and Flexible Selection Fasteners Mate References Configurations Parent/Child Relations in an assembly LINEAR-TRANSFER configurations Preparing for the next assembly Project Summary Questions and Exercises Project 3 - Top Down Design In Context
$Configuration, $STATE, Add Configuration, Autodimension, Coincident Mate, Component Pattern, Component Properties, Concentric Mate, Configurations, Customize keyboard, Design Library, Design Table, Dimensions/Relations toolbar, Display/Delete Relations, Distance Mate, Do not create External References, Edit Component, Edit Part, Edit Sub-assembly, Exploded View, Extrude Boss/Base, Feature Palette, Fixed/Float, Hide, Hole Wizard, InPlace Mate, Insert Component, New Part, Interference Detection, List External References, Lock All, Mate Types, Measure, Move Component, Move with Triad, New view, Open part, Open assembly, Rename, Replace Components, Replace Mate Entities, Rotate Component, Section view, Select Other, Selection Filters toolbar, Shortcut keys, Show Update Holders, Show, Sketch relations: On Entity, Midpoint, Coincident, Horizontal, Vertical, Sketch tools: Centerline, Dimension, SmartMate, Suppress/Set to Resolved,/Unsuppress, Suspend Automatic Rebuild, View Planes, Origins, Temporary Axes.

2-3 2-4 2-5 2-8 2-15 2-24 2-26 2-28 2-31 2-33 2-34 2-38 2-46 2-48 2-52 2-62 2-62 2-72 2-73 2-80 2-82 2-83 3-1

Project Objective SolidWorks Tools and Commands Project Overview Top Down Design Assembly Modeling Approach 2AXIS-TRANSFER assembly In-context, External References and InPlace Mates Hole Selection Mating the SLIDE-TABLE assembly Fasteners Editing Mates and Redefining Components Redefining External References Configurations and Design Tables Design Table and 2AXIS-TRANSFER Configurations Project Summary Questions and Exercises
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Introduction

Assembly Modeling with SolidWorks

Project 4 - Configurations, Properties, Design Tables & References


$color, $configuration, $PARTNUMBER, $prp@property, $state, $user_notes, Add Configuration, Add Sheet, Annotations, Component Properties, Configuration Specific, Configurations, Copy/Paste views, Custom Properties, Design Table, dimension@feature, Display/Delete Relations, Do not create External References, Drawing View Properties, Edit Component, Edit Part, Edit Sub-assembly, Extruded Boss/Base, Extruded Cut, Feature Properties, Fixed/Float, Hide, Hole Wizard, InPlace Mate, Insert Component, New Part, Insert Model View, Interference Detection, Linear Pattern, Link to Property, Linked Note, List External References, Lock All, Make Assembly from Part/Assembly, Make Drawing from Part/Assembly, Mass Properties, Mate Types: Coincident, Concentric, Distance, Materials Editor, Move Component, Move with Triad, New drawing, Note, Open part, Open assembly, Open drawing, Projected view, Properties, Rename, Rotate Component, Selection Filters toolbar, Shortcut keys, Show, Show Update Holders, Sketch relations: On Entity, Midpoint, Coincident, Tangent, Sketch tools: Centerline, Dimension, SmartMate, Suppress/Set to Resolved, Suppress/Unsuppress, Suspend Automatic Rebuild, View Planes, Origins, Temporary Axis, View Properties.

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Project Objective SolidWorks Tools and Commands Project Overview ROTARY-GRIPPER assembly Dynamic Behavior of Components ROTARY configurations Assemble the GRIPPER assembly to ROTARY assembly PLATE-D part with in-context features PLATE-D Holes Redefining External references and InPlace Mates PLATE-C part ROTARY-GRIPPER Design Table PLATE-D Design Table and Properties System Properties User defined Properties Editing the ROTARY-GRIPPER Design Table PLATE-D drawing Editing the PLATE-D part and Design Table Project Summary Questions and Exercises Project 5 - Assembly Drawing
$show; $state; Add Sheet; Annotations; Assembly Feature Extruded Cut; Auto Balloon; Balloon; Bill of Material; Configuration Properties; Configuration Specific; Copy/Paste views; Custom Properties; Design Table; Drawing View Properties; Edit Sheet/Edit Sheet Format; Exploded View; Fixed/Float; Hide; Insert Model View; Link to Property; Linked Note; Make Assembly from Part/Assembly; Make Drawing from Part/Assembly; Mass Properties; Mate Types: Coincident, Concentric, Distance; Materials Editor; Move Component, Move with Triad; New drawing; Note; Open part, Open assembly, Open drawing; Properties; Rename; Rotate Component; Sheet Properties; Shortcut keys; Show; Sketch tools: Centerline, Smart Dimension, Text; SmartMate; Suppress/Set to Resolved; Suppress/Unsuppress; View Planes, Origins, Temporary Axis; View Properties.

4-3 4-4 4-4 4-8 4-11 4-16 4-19 4-23 4-27 4-31 4-39 4-52 4-55 4-56 4-71 4-74 4-78 4-82 4-84 5-1

Project Objective SolidWorks Tools and Commands Project Overview 3AXIS-TRANSFER assembly 3AXIS-TRANSFER Design Table 3AXIS-TRANSFER drawing Bill of Materials Part 1 Fasteners Fastener Configuration

5-3 5-4 5-4 5-10 5-19 5-23 5-37 5-41 5-47

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Assembly Modeling with SolidWorks

Introduction

Exploded View Balloons Custom Properties Revision Table Bill of Materials Part 2 Drawing View Properties Engineering Change Orders and Revisions Project Summary Questions and Exercises:

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Project 6 - Top Down Design Modeling Techniques


.dwg, Add relations, Add/Edit Equation, Assembly Features, Assembly Statistics, Component Pattern, Dimension properties, name, Dissolve sub-assembly, pattern, Edit component, part, sub-assembly, Envelope, Equations, Features: Linear Pattern, HoleWizard, Form new sub-assembly here, Import 2D sketch/3D curves, Insert Component, Join/Split, Large Assembly Mode, Layout sketch, Link Values, Mirror Components, Rename, Reorder, Reorganize components, Save As, Save as copy, Shortcut keys, Simulation, Sketch tools.

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Project Objective SolidWorks Tools and Commands Product Specification DELIVERY-STATION Assembly Overview Layout Sketch Link Values and Equations OUTPUT-BASE-PLATE part INPUT-BASE-PLATE part INPUT assembly, Reordering components and Dissolve Sub-assembly Assembly Techniques with AutoCAD 2D and 3D Component Working with AUTOCAD Geometry Reusing Components: Component Pattern and Mirror Component Inserting the DELIVERY-STATION assembly Envelopes Additional Assembly Modeling tools: Join, Split, Explode Line Sketch Assembly Features Simulation Project Summary Questions and Exercises Appendix ECO Form ASME Y14 Display of dimensions and tolerances Cursor Feedback On-line URLs for additional SolidWorks assistance Index

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